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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Making a handle and a shaft
I have searched using the internet for answers but I can't find it
there and neither can I find it in the information that my teacher has given me. A tool designer wants to make a new screw driver. What metal could he employ as (a) the handle and (b) the shaft? Why? |
#2
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Making a handle and a shaft
On 13 May 2006 22:45:06 -0700, "Albert"
wrote: I have searched using the internet for answers but I can't find it there and neither can I find it in the information that my teacher has given me. A tool designer wants to make a new screw driver. What metal could he employ as (a) the handle and (b) the shaft? Why? chrome vanadium steel for the shaft because it can be rapidly heat forged to shape and heat treated to a high strength. injection moulded plastic for the handle because it can be formed into intricate ergonomic shapes and can be produced in a wide range of eye catching colours. have you ever bought and used a screwdriver? why is this difficult? Stealth pilot |
#3
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Making a handle and a shaft
That made my day!
"xray" wrote in message ... On 13 May 2006 22:45:06 -0700, "Albert" wrote: I have searched using the internet for answers but I can't find it there and neither can I find it in the information that my teacher has given me. A tool designer wants to make a new screw driver. What metal could he employ as (a) the handle and (b) the shaft? Why? (a)The handle should not be metal, it should be hardwood. Choose the one that has the best appearance or is the most endangered. Somebody will buy it for a premium because it's cool. (b)The shaft should be a soft metal like mercury because it will easily conform to any screw configuration. (c)Do your own homework. (d)We're all screwed. The particular tool doesn't matter. (e)What's your target market? (f)What materials would you choose that are most cheaply available in China and will look like a screwdriver to the average consumer? (g)I'm drunk, otherwise I wouldn't have replied. (h)*** http://www.tikibartv.com/tikibar_episodes.php *** A screwdriver is too simple but you can get good advice on other more complicated drinks. Finally -- Getting a good handle on your shaft is important. Many experts recommend having your shaft well and frequently handled. It can facilitate the subsequent screwing. |
#4
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Making a handle and a shaft
We made screwdrivers in 9th grade shop in 1965 that looked just like
commercial screwdrivers. We pounded on the tool steel on the forge, then filed to shape, and then heated it red hot and dunked in oil, and while still hot and cooling, scratched off the scale with emery cloth to see the blue color and then dunked in water. We sawed off a piece of translucent yellow plastic handle material, cut to shape and drilled the shaft hole on the lathe. We heated up the metal and pushed it in the handle. We dunked the finished product in acetone, which dissolved all the imperfections of the plastic finish. -- For choosing to fight, one gets the horrors or war, stress, and possibly death. For choosing not to fight, one gets subjugation, humiliation, and possibly death. Choose your fights carefully. |
#5
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Making a handle and a shaft
"xray" wrote: (clip) A screwdriver is too simple but you can get good advice on other more complicated drinks. (clip) ^^^^^^^^^^^^^^^^^^^ Q. What do you call the drink made with vodka and milk of magnesia? A. A Phillips screwdriver. |
#6
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Making a handle and a shaft
"Clark Magnuson" wrote in message ... We made screwdrivers in 9th grade shop in 1965 that looked just like commercial screwdrivers. We pounded on the tool steel on the forge, then filed to shape, and then heated it red hot and dunked in oil, and while still hot and cooling, scratched off the scale with emery cloth to see the blue color and then dunked in water. We sawed off a piece of translucent yellow plastic handle material, cut to shape and drilled the shaft hole on the lathe. We heated up the metal and pushed it in the handle. We dunked the finished product in acetone, which dissolved all the imperfections of the plastic finish. Snip You did all that in school shop ???? My God Man, and no one died, got maimed, got their feelings hurt, grew a second head from the fumes, or needed a lawyer ?????? Maybe if we had classes like this still, we would not have questions like the OP asked. Jeff |
#7
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Making a handle and a shaft
"xray" wrote in message *** A screwdriver is too simple but you can get good advice on other more complicated drinks. Finally -- Getting a good handle on your shaft is important. Many experts recommend having your shaft well and frequently handled. It can facilitate the subsequent screwing. Don't forget to oil it up good first. |
#8
Posted to rec.crafts.metalworking
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Making a handle and a shaft
"Clark Magnuson" wrote in message ... We made screwdrivers in 9th grade shop in 1965 that looked just like commercial screwdrivers. We pounded on the tool steel on the forge, then filed to shape, and then heated it red hot and dunked in oil, and while still hot and cooling, scratched off the scale with emery cloth to see the blue color and then dunked in water. We sawed off a piece of translucent yellow plastic handle material, cut to shape and drilled the shaft hole on the lathe. We heated up the metal and pushed it in the handle. We dunked the finished product in acetone, which dissolved all the imperfections of the plastic finish. -- For choosing to fight, one gets the horrors or war, stress, and possibly death. For choosing not to fight, one gets subjugation, humiliation, and possibly death. Choose your fights carefully. A mere 22 years ago in gunsmith school (college) one of the first projects was a set of quality screwdrivers. I made mine out of allen wrenches and rosewood. Tom |
#9
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Making a handle and a shaft
"Leo Lichtman" wrote in message
... "xray" wrote: (clip) A screwdriver is too simple but you can get good advice on other more complicated drinks. (clip) ^^^^^^^^^^^^^^^^^^^ Q. What do you call the drink made with vodka and milk of magnesia? A. A Phillips screwdriver. Or by it's other name, "Pile Driver" Bob Swinney |
#10
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Making a handle and a shaft
In shop class in 1985 or 86, we made a ballpeen hammer and center punch
set. Formed on the lathe, and then case hardened. Learned to use the 3 and 4 jaw chucks, knurl, drill, thread, polish, etc. I don't think they teach kids stuff like that anymore. Just last night I dug out a Modern Metalworking text book from 1965, alot of interesting info in there for sure. |
#11
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Making a handle and a shaft
Clark Magnuson wrote: We made screwdrivers in 9th grade shop in 1965 that looked just like commercial screwdrivers. We pounded on the tool steel on the forge, then filed to shape, and then heated it red hot and dunked in oil, and while still hot and cooling, scratched off the scale with emery cloth to see the blue color and then dunked in water. We sawed off a piece of translucent yellow plastic handle material, cut to shape and drilled the shaft hole on the lathe. We heated up the metal and pushed it in the handle. We dunked the finished product in acetone, which dissolved all the imperfections of the plastic finish. I did the same thing Sophomore year in high school, that was 2000-2001 School year. As far as I know my high school was one of only 2 or 3 in the state (Illinois) that still had a metalworking program. That is until the teacher retired last year. I have heard from current students that the program has gone straight to hell since then. That shop teacher worked there for 35 years and he was the program. -- Jim I owe my career in Tool & Die to that teacher... |
#12
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Making a handle and a shaft
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#13
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Making a handle and a shaft
Just Jim wrote: wrote: In shop class in 1985 or 86, we made a ballpeen hammer and center punch set. Formed on the lathe, and then case hardened. Learned to use the 3 and 4 jaw chucks, knurl, drill, thread, polish, etc. I don't think they teach kids stuff like that anymore. Just last night I dug out a Modern Metalworking text book from 1965, alot of interesting info in there for sure. Did those too, also sophomore year. Except ours were a center punch set and welding hammer. -- Jim If you don't mind me asking, where did you go to school? I went to a little school in an Illinois town called Leland. |
#15
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Making a handle and a shaft
"Just Jim" wrote Though not too far away in Bristol WI. -- Jim Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Tom |
#16
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Making a handle and a shaft
Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Tom Now theres a job I wouldn't mind having. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... -- Jim |
#17
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Making a handle and a shaft
On 15 May 2006 13:09:04 -0700, Just Jim wrote:
Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Now theres a job I wouldn't mind having. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... I've heard that the fireworks folks around here (Bartolatta's) will train you so you can be on the crew. I've been doing the firefighter/EMT thing for a long time, I wonder if that'd improve my chances. Would be fun, if only once. Tom, who do you go through? |
#18
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Making a handle and a shaft
On 15 May 2006 20:38:51 GMT, Dave Hinz wrote:
On 15 May 2006 13:09:04 -0700, Just Jim wrote: Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Now theres a job I wouldn't mind having. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... I've heard that the fireworks folks around here (Bartolatta's) will train you so you can be on the crew. I've been doing the firefighter/EMT thing for a long time, I wonder if that'd improve my chances. Would be fun, if only once. Tom, who do you go through? Would probably increase the chances a lot. I bet the insurance companies like it when you have a few trained people on the crew to handle problems, and if they can get people on each crew with an Advanced FA or EMT I'll bet their Workers' Comp rates will go down. At the least, it can't hurt to ask. If they don't have the discount, they might be persuaded to invent it. I've been back there while they are shooting by hand - but I also know what type of mess a Low Burst shell can make, when it gets 10 feet out of the tube and the show charge goes off... Thank you, but I think I'll stay a few hundred feet away and let them use an electronic firing system. -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#19
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Making a handle and a shaft
On Tue, 16 May 2006 02:42:26 GMT, Bruce L Bergman wrote:
On 15 May 2006 20:38:51 GMT, Dave Hinz wrote: I've heard that the fireworks folks around here (Bartolatta's) will train you so you can be on the crew. I've been doing the firefighter/EMT thing for a long time, I wonder if that'd improve my chances. Would be fun, if only once. Tom, who do you go through? Would probably increase the chances a lot. I bet the insurance companies like it when you have a few trained people on the crew to handle problems, and if they can get people on each crew with an Advanced FA or EMT I'll bet their Workers' Comp rates will go down. Well, to be fair, there's not a lot an EMT will be able to do if someone has their head in the way when one of the shells goes off or something, but minor stuff where the body is mostly intact, sure. I've been back there while they are shooting by hand - but I also know what type of mess a Low Burst shell can make, when it gets 10 feet out of the tube and the show charge goes off... Pucker-factor pretty high then, I'd imagine. Thank you, but I think I'll stay a few hundred feet away and let them use an electronic firing system. Some things are best enjoyed from a bit of a distance, yes. |
#20
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Making a handle and a shaft
Dave Hinz wrote: Some things are best enjoyed from a bit of a distance, yes. Funny, I could say the same thing about some of the meals my Fiancee comes up with... -- Jim |
#21
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Making a handle and a shaft
"Just Jim" wrote in message oups.com... Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Tom Now theres a job I wouldn't mind having. It's the most fun you can have with you pants on. We're always looking for more operators. If you can pass some scrutiny of your past, (background check) and don't mind giving up a family holiday to work we can use you. It's a lot of work setting up a show. Depending on the size of the show we might start setting up anywhere from 9am to 5pm. unloading equipment digging holes and loading. At showtime around 9:30 or 10 you bust your balls for half an hour while being showered with flaming bits of shells and guns going off inches from your body throwing up to 6" shells up 300-400 feet or higher. It's noisy dirty potentially dangerous, if you do something stupid, work, and I love it. I've been shooting for 18 years, my wife has been shooting for fourteen. Once you've smelled the smoke you'll never be the same. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... Once you've shot display fireworks the class C stuff isn't much fun any more. Tom |
#22
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Making a handle and a shaft
"Dave Hinz" wrote in message ... On 15 May 2006 13:09:04 -0700, Just Jim wrote: Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Now theres a job I wouldn't mind having. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... I've heard that the fireworks folks around here (Bartolatta's) will train you so you can be on the crew. I've been doing the firefighter/EMT thing for a long time, I wonder if that'd improve my chances. Would be fun, if only once. Tom, who do you go through? OH NO!! You've said the B word. Bartaxxxxx GAG Choke!! I shoot for Melrose Pyrotechnics. We train you also. There's a mandatory meeting in June for all newbies. There is equipment set up to demonstrate, dummy shells, safety videos and a open book test. There are plenty of old timers there to help the new folks. Crew assignments are made then. The main operators usually shoot the same shows year to year and their crews for the most part follow. When I get the meeting date I'll let you know. Tom |
#23
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Making a handle and a shaft
"Bruce L. Bergman" wrote in message ... On 15 May 2006 20:38:51 GMT, Dave Hinz wrote: On 15 May 2006 13:09:04 -0700, Just Jim wrote: Tom Wait wrote: Nice little town, Bristol. I'll be there on July 8 shooting the fireworks for Progress Days. Now theres a job I wouldn't mind having. At least in WI your average joe can buy some neat bottle rockets and misc. crap like that. All they gave us in Illinois were sparklers... I've heard that the fireworks folks around here (Bartolatta's) will train you so you can be on the crew. I've been doing the firefighter/EMT thing for a long time, I wonder if that'd improve my chances. Would be fun, if only once. Tom, who do you go through? Would probably increase the chances a lot. I bet the insurance companies like it when you have a few trained people on the crew to handle problems, and if they can get people on each crew with an Advanced FA or EMT I'll bet their Workers' Comp rates will go down. At the least, it can't hurt to ask. If they don't have the discount, they might be persuaded to invent it. I've been back there while they are shooting by hand - but I also know what type of mess a Low Burst shell can make, when it gets 10 feet out of the tube and the show charge goes off... Thank you, but I think I'll stay a few hundred feet away and let them use an electronic firing system. The firemen at Bristol were scared ****less last year. It was so dry, they soaked the long grass around the shooting site 3 times and we still lit the grass up. There were grass fires immediatley in front of the racks where we were loading and shooting. I'm screaming where's the fire department when you need em? They were 100' away watching it burn. I had to stop shooting for a short time so they could put out the fire. It's not for everyone. Some say we're nuts but until last year there hasn't been a serious injury on a WI Melrose show as long as I've been there. We take safety very seriously. -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#24
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Making a handle and a shaft
Tom Wait wrote: I shoot for Melrose Pyrotechnics. We train you also. There's a mandatory meeting in June for all newbies. There is equipment set up to demonstrate, dummy shells, safety videos and a open book test. There are plenty of old timers there to help the new folks. Crew assignments are made then. The main operators usually shoot the same shows year to year and their crews for the most part follow. When I get the meeting date I'll let you know. Tom Cool, look forward to hearing from you. I think my fiancee would be pretty interested in helping out too if you got the room. Let me know where we need to be for that meeting. -- Jim (Don't tell her i made the crack about her cooking...) |
#25
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Making a handle and a shaft
On Tue, 16 May 2006 19:22:15 GMT, Tom Wait wrote:
"Just Jim" wrote in message oups.com... Now theres a job I wouldn't mind having. It's the most fun you can have with you pants on. We're always looking for more operators. If you can pass some scrutiny of your past, (background check) and don't mind giving up a family holiday to work we can use you. I've got no concerns about passing a background check, can you get me in touch with the right people, Tom? It's noisy dirty potentially dangerous, if you do something stupid, work, and I love it. I've been shooting for 18 years, my wife has been shooting for fourteen. Once you've smelled the smoke you'll never be the same. Understood. |
#26
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Making a handle and a shaft
"Dave Hinz" wrote "Just Jim" wrote Now theres a job I wouldn't mind having. I've got no concerns about passing a background check, can you get me in touch with the right people, Tom? Understood. I'm the right people. I just opened my mail. The meeting is June 11 in Menominee Falls. E-mail me off line with your full name, address SS# and DOB. I'll tell the boss to send you the letter I got. Remove the pyrotechnic device from my email addy. We should get together once before that date. Tom |
#27
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Making a handle and a shaft
Tom Wait wrote: E-mail me off line Tom Done and Done -- Jim |
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