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#81
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Wednesday, December 17, 2014 1:11:48 PM UTC-5, Danny D. wrote:
CRNG wrote, on Mon, 15 Dec 2014 04:17:46 -0600: That doesn't look good at all. I did have the battery checked: https://c4.staticflickr.com/8/7543/1...7ae3c7de_c.jpg It's from 2010 & it has a slight bulge (probably froze at some point?). The parts guy instantly pronounced it dead on sight, but, I had charged it up the night before on a 6-amp charger and it seemed to be taking 2 amps without issue and holding a charge under the open-circuit no-load test of a voltmeter. I had the Kragen/O'Reilly guy test it under load on his battery tester, which took about 10 minutes, and the report came back as "Good", but that the battery was on its last "quarter of life". Given that the battery is 4 years old, I'm sure it *is* on its last quarter but I asked if they input the date, and they said no, so, the machine must be evaluating the dynamics of the battery under load. It has an easy life though. It just sits there and starts the generator once a week, and gets charged for 20 minutes to repay it for its effort. It's being charged/maintained 24/7 by the generator controller using AC line power. It doesn't need the generator running to charge it. Four years old, on the last quarter of it's life per the load test, it's already been taken out, critical need in a power outage, seems like an easy decision to me. |
#82
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
On Wed, 17 Dec 2014 18:17:42 +0000 (UTC), "Danny D."
wrote: Stormin Mormon wrote, on Wed, 17 Dec 2014 08:46:35 -0500: I doubt that a dead rat has enough poison in it to kill the next larger animal. I picked up this little guy inside the garage a few days ago: https://c4.staticflickr.com/8/7488/1...c3ca8baf_b.jpg I put gloves on, and picked him up. He was too sick to run away. Dunno if he ate any of the rat poison inside the drawers in the garage, or not. I didn't have the heart to kill him outright, so, I put him inside a hollow log outside. I checked today, and he was gone. After the damage the cute little buggers did around here the last couple of years I'd have dispatched him. $1500 damage under the hood of my wife's car in one shot. And that's just for starters. The squirrels are even worse. |
#83
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Wed, 17 Dec 2014 11:58:44 -0800:
It's being charged/maintained 24/7 by the generator controller using AC line power. It doesn't need the generator running to charge it. Correct me if I'm wrong, but, I think the battery is *only* charged by the generator (not by line voltage). I don't see a ~120V to ~14V inverter anywhere. https://c4.staticflickr.com/8/7518/1...5313e933_b.jpg |
#84
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Ralph Mowery wrote, on Wed, 17 Dec 2014 14:17:02 -0500:
Unless a battery has an internal short almost all batteries will show full voltage without a load. The open circuit voltage tells almost nothing unless the battery is totally bad or dead. I agree that, unless one or more cells are shorted, or if the battery will no longer take any charge whatsoever, an open circuit no-load voltage test with a DMM won't tell you much. That is exactly why I brought it to them, to test under load for at least 10 or 15 minutes. https://c4.staticflickr.com/8/7543/1...7ae3c7de_c.jpg It tested GOOD. They would have failed it if it tested bad, as they printed a copy of the test report, so, it clearly was in the lower range of good. |
#85
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Stormin Mormon wrote, on Wed, 17 Dec 2014 13:46:33 -0500:
we'll decide if he's old enough to pull spark plugs. Speaking of spark plugs, I finally got the boots off. The originals, which were in great shape, are Champion RC12YC, so I bought the correct spark plugs after all (assuming the old plugs are the correct size). https://c4.staticflickr.com/8/7534/1...b9347cb2_b.jpg It wasn't the rubber that was holding it on, but it was the rubber which was acting like a spring when I was pulling very hard and then letting go. Unfortunately the spark plug removal tool was useless because it wasn't bent right and the ends are far too thick to be useful: https://c4.staticflickr.com/8/7481/1...95e8cac9_b.jpg I think it was only the metal clip that was holding on to the spark plug like you can't believe. It was as clean as new inside, so, there was no corrosion visible anywhere. So that it's easier, next time, to remove them. I spurted a dollop of electrical dialectric grease into the boot, https://c4.staticflickr.com/8/7517/1...619b5404_b.jpg I also lightly covered the spark plug threads with gray anti-seize, and carefully replaced the spark plug, knowing that anti-seize is often not recommended and understanding why (having read the cautionary reports of mis-torque & misfire). I then disconnected the generator's breakers to the house, and switched the generator to "Manual", and it started up smoothly and quite nicely, purring like a kitten. Much better than before. That felt good! Now all I have left to do is fix the damaged wires. |
#86
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Danny D. wrote, on Wed, 17 Dec 2014 18:02:44 +0000:
If the plugs do just pull straight out, this will give me the leverage, minimizing the risk to the "wire" from the tremendous force that is needed. BTW, the plugs were surprisingly in great shape. https://c4.staticflickr.com/8/7534/1...b9347cb2_b.jpg What matters to a plug, first and foremost, is a sharp edge, which concentrates lines of force. The central electrode was still (almost) as sharp as new. What matters next is the gap, which was still around 30 thousandths of an inch. The central insulator was carbon'd up, which is to be expected, and not at all greasy or damaged. Overall, there was no reason to replace the plugs, but, I replaced them anyway since I already had them in hand. |
#87
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Thursday, December 18, 2014 6:17:31 AM UTC-5, Danny D. wrote:
trader_4 wrote, on Wed, 17 Dec 2014 11:58:44 -0800: It's being charged/maintained 24/7 by the generator controller using AC line power. It doesn't need the generator running to charge it. Correct me if I'm wrong, but, I think the battery is *only* charged by the generator (not by line voltage). To only charge it with the battery would be a bad design. It's typically charged by both AC and the generator, if the generator is running. I don't see a ~120V to ~14V inverter anywhere. https://c4.staticflickr.com/8/7518/1...5313e933_b.jpg As I said before, it's part of the control electronics. If you're that interested, go find a schematic or read the repair/operation manual. |
#88
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Thursday, December 18, 2014 6:20:54 AM UTC-5, Danny D. wrote:
Ralph Mowery wrote, on Wed, 17 Dec 2014 14:17:02 -0500: Unless a battery has an internal short almost all batteries will show full voltage without a load. The open circuit voltage tells almost nothing unless the battery is totally bad or dead. I agree that, unless one or more cells are shorted, or if the battery will no longer take any charge whatsoever, an open circuit no-load voltage test with a DMM won't tell you much. That is exactly why I brought it to them, to test under load for at least 10 or 15 minutes. https://c4.staticflickr.com/8/7543/1...7ae3c7de_c.jpg It tested GOOD. They would have failed it if it tested bad, as they printed a copy of the test report, so, it clearly was in the lower range of good. I'd say it tested bad. They told you based on the load test that it was on the last 25% of it's life, which means it has reduced capacity and they are *guessing* that's about how much life it has left. You also know it's 4 years old. But it's your generator, house and battery. |
#89
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 6:47 AM, Danny D. wrote:
Stormin Mormon wrote, on Wed, 17 Dec 2014 13:46:33 -0500: we'll decide if he's old enough to pull spark plugs. Speaking of spark plugs, I finally got the boots off. The originals, which were in great shape, are Champion RC12YC, so I bought the correct spark plugs after all (assuming the old plugs are the correct size). https://c4.staticflickr.com/8/7534/1...b9347cb2_b.jpg It wasn't the rubber that was holding it on, but it was the rubber which was acting like a spring when I was pulling very hard and then letting go. Unfortunately the spark plug removal tool was useless because it wasn't bent right and the ends are far too thick to be useful: https://c4.staticflickr.com/8/7481/1...95e8cac9_b.jpg I think it was only the metal clip that was holding on to the spark plug like you can't believe. It was as clean as new inside, so, there was no corrosion visible anywhere. So that it's easier, next time, to remove them. I spurted a dollop of electrical dialectric grease into the boot, https://c4.staticflickr.com/8/7517/1...619b5404_b.jpg I also lightly covered the spark plug threads with gray anti-seize, and carefully replaced the spark plug, knowing that anti-seize is often not recommended and understanding why (having read the cautionary reports of mis-torque & misfire). I then disconnected the generator's breakers to the house, and switched the generator to "Manual", and it started up smoothly and quite nicely, purring like a kitten. Much better than before. That felt good! Now all I have left to do is fix the damaged wires. I noted the picture of the spark plugs, old and new. If the old ones were the correct, then the new ones are a great match. Some times when they won't release, twisting the spark plug boot will help break them free. I think the "never sieze" on the threads is excellent idea. I always grease or neversieze mine on lawn mowers, etc. Runs better is encouraging. I'm pleased for you. And maybe your grand son will learn that Gramps does fix things, and he can enjoy his 5 AM video. - .. Christopher A. Young Learn about Jesus www.lds.org .. |
#90
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
"Danny D." wrote in news:m6uesa$c5n$1@dont-
email.me: Now all I have left to do is fix the damaged wires. Piece of cake. It should only take you a week, 200 posts and 50 photos. You are so entertaining. Let us know how it goes. ZW |
#91
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 8:36 AM, Zak W wrote:
"Danny D." wrote in news:m6uesa$c5n$1@dont- email.me: Now all I have left to do is fix the damaged wires. Piece of cake. It should only take you a week, 200 posts and 50 photos. You are so entertaining. Let us know how it goes. ZW Zakky would also like pictures of your wife and grand son in swim suits. Me, I'd like pictures of the blue wire when repaired. I'm a nerd. - .. Christopher A. Young Learn about Jesus www.lds.org .. |
#92
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Thursday, December 18, 2014 6:47:47 AM UTC-5, Danny D. wrote:
Stormin Mormon wrote, on Wed, 17 Dec 2014 13:46:33 -0500: we'll decide if he's old enough to pull spark plugs. Speaking of spark plugs, I finally got the boots off. The originals, which were in great shape, are Champion RC12YC, so I bought the correct spark plugs after all (assuming the old plugs are the correct size). https://c4.staticflickr.com/8/7534/1...b9347cb2_b.jpg It wasn't the rubber that was holding it on, but it was the rubber which was acting like a spring when I was pulling very hard and then letting go. Unfortunately the spark plug removal tool was useless because it wasn't bent right and the ends are far too thick to be useful: https://c4.staticflickr.com/8/7481/1...95e8cac9_b.jpg I think it was only the metal clip that was holding on to the spark plug like you can't believe. It was as clean as new inside, so, there was no corrosion visible anywhere. So that it's easier, next time, to remove them. I spurted a dollop of electrical dialectric grease into the boot, https://c4.staticflickr.com/8/7517/1...619b5404_b.jpg I also lightly covered the spark plug threads with gray anti-seize, and carefully replaced the spark plug, knowing that anti-seize is often not recommended and understanding why (having read the cautionary reports of mis-torque & misfire). I then disconnected the generator's breakers to the house, and switched the generator to "Manual", and it started up smoothly and quite nicely, purring like a kitten. Much better than before. That felt good! Now all I have left to do is fix the damaged wires. Given that you ran it with virtually no oil and what was in there was probably molasses, I'd do another oil change after running it for an hour or so. |
#93
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 9:01 AM, trader_4 wrote:
Given that you ran it with virtually no oil and what was in there was probably molasses, I'd do another oil change after running it for an hour or so. If nothing else, pull the dipstick and see what the oil looks like. - .. Christopher A. Young Learn about Jesus www.lds.org .. |
#94
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Thu, 18 Dec 2014 04:29:58 -0800:
As I said before, it's part of the control electronics. If you're that interested, go find a schematic or read the repair/operation manual. I have a schematic but I didn't read it as I'm pretty sure, just by talking to Generac, that it's charged by the generator only. But, I could be wrong - but I'm not that interested as the system is working just fine and all I need to do is fix the one frayed wire and I'm done. BTW, I mistakenly said "inverter" in the previous post, when I had meant "power supply" (since it's AC to DC, and not DC to AC). |
#95
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Thu, 18 Dec 2014 04:33:22 -0800:
I'd say it tested bad. They told you based on the load test that it was on the last 25% of it's life, which means it has reduced capacity and they are *guessing* that's about how much life it has left. You also know it's 4 years old. But it's your generator, house and battery. Fair enough. If it were a critical application, I'd worry more. I can live without power when it goes out (like very many people do). If I "really" want to start the generator, I can "jump it" from my car. So, it's not a mission critical situation if the battery doesn't start the generator the next time the power goes out. |
#96
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Stormin Mormon wrote, on Thu, 18 Dec 2014 08:30:05 -0500:
Some times when they won't release, twisting the spark plug boot will help break them free. Rest assured I twisted and twisted. You can't get even 180 degrees though, due to the very short high-tension wire, so, it's a situation where you're limited. Given that the metal-to-metal connection is circular, and that both metals are nearly pristine showing no signs of corrosion whatsoever, I think it was just stuck on tightly, metal to metal. I think the "never sieze" on the threads is excellent idea. I always grease or neversieze mine on lawn mowers, etc. There are two schools of thought on the never seize. One school of thought is that it prevents corrosion (by being the sacrificial anode), while the other school of thought is that careless people will overtorque and even more careless people will end up shorting out the electrode due to the excess of never seize squeezing into the cylinder itself. Knowing all that, I'm careful when I use it. |
#97
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Zak W wrote, on Thu, 18 Dec 2014 13:36:03 +0000:
Piece of cake. It should only take you a week, 200 posts and 50 photos. |
#98
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Thu, 18 Dec 2014 06:01:42 -0800:
Given that you ran it with virtually no oil and what was in there was probably molasses, I'd do another oil change after running it for an hour or so. I was thinking about that. The oil I changed, what little was left, was like mud. I put in Mobile 1, but it's only a quart and a half, so, it's not a bad idea to run another change in an hour or two of service. |
#99
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
On Thu, 18 Dec 2014 18:26:51 +0000 (UTC), "Danny D."
wrote: Stormin Mormon wrote, on Thu, 18 Dec 2014 08:30:05 -0500: Some times when they won't release, twisting the spark plug boot will help break them free. Rest assured I twisted and twisted. You can't get even 180 degrees though, due to the very short high-tension wire, so, it's a situation where you're limited. Given that the metal-to-metal connection is circular, and that both metals are nearly pristine showing no signs of corrosion whatsoever, I think it was just stuck on tightly, metal to metal. I think the "never sieze" on the threads is excellent idea. I always grease or neversieze mine on lawn mowers, etc. There are two schools of thought on the never seize. One school of thought is that it prevents corrosion (by being the sacrificial anode), while the other school of thought is that careless people will overtorque and even more careless people will end up shorting out the electrode due to the excess of never seize squeezing into the cylinder itself. Knowing all that, I'm careful when I use it. I generally put on just enough to colour the threads on one side. |
#100
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
clare wrote, on Thu, 18 Dec 2014 17:03:27 -0500:
I generally put on just enough to colour the threads on one side. That's probably just about right. |
#101
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Stormin Mormon wrote, on Thu, 18 Dec 2014 09:38:18 -0500:
If nothing else, pull the dipstick and see what the oil looks like. That's a good idea. It looks good. I will check it in a few months, and begin to change the oil more religiously. |
#102
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 7:29 AM, trader_4 wrote:
On Thursday, December 18, 2014 6:17:31 AM UTC-5, Danny D. wrote: trader_4 wrote, on Wed, 17 Dec 2014 11:58:44 -0800: It's being charged/maintained 24/7 by the generator controller using AC line power. It doesn't need the generator running to charge it. Correct me if I'm wrong, but, I think the battery is *only* charged by the generator (not by line voltage). To only charge it with the battery would be a bad design. It's typically charged by both AC and the generator, if the generator is running. I don't see a ~120V to ~14V inverter anywhere. https://c4.staticflickr.com/8/7518/1...5313e933_b.jpg As I said before, it's part of the control electronics. If you're that interested, go find a schematic or read the repair/operation manual. As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. In fact, long periods of the generator running can result in a low / dead battery the next time you need it to restart the generator. Putting a new battery in after 4 years is, as someone else stated, a NO-BRAINER. Running a standby generator with an old battery, oil sludge, dirty filters, etc. just makes absolutely no sense at all to me........ |
#103
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 9:08 PM, Danny D. wrote:
Stormin Mormon wrote, on Thu, 18 Dec 2014 09:38:18 -0500: If nothing else, pull the dipstick and see what the oil looks like. That's a good idea. It looks good. I will check it in a few months, and begin to change the oil more religiously. Once a year is all that it should require unless is runs a lot in providing backup power. Stay with the Mobil 1 and it should look darker a year later but not any more viscous. I have found it this way 8 years in a row. |
#104
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/18/2014 9:08 PM, Danny D. wrote:
Stormin Mormon wrote, on Thu, 18 Dec 2014 09:38:18 -0500: If nothing else, pull the dipstick and see what the oil looks like. That's a good idea. It looks good. I will check it in a few months, and begin to change the oil more religiously. Jewish: Your oil should last eight days. Thank you, G-d for draining our old oil out of Egypt. Catholic: Only a priest can add oil to your machine. Jehovas Witness: We'll send two nice young men with watchtower tracts to add oil for you. Pentacostal: We'll have your machine oiled up, and dancing in the aisles. Quaker: We'll send a bearded man in a dark suit to check and add Quaker State oil to your generator. Mormon: Any worthy Melchizidek priesthood holder can add as much oil as needed. Muslim: We'll sell you more motor oil, but you will later be required to convert to Islam. -- .. Christopher A. Young Learn about Jesus www.lds.org .. |
#105
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Smarty wrote, on Thu, 18 Dec 2014 21:45:09 -0500:
As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. I just re-read the manual and there's nothing, either way, about the charging circuit for the battery. It should be described in the weekly "exercise" or "battery maintenance" sections, but it's not. Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. |
#106
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Smarty wrote, on Thu, 18 Dec 2014 21:53:49 -0500:
Once a year is all that it should require unless is runs a lot in providing backup power. In general, when there is no rain, the power is stable. When there is rain, the power goes out once a month (on average). Of course, it has gone out three times in December alone, so that's just an average. I left a message at Generac for them to tell me whether the battery is charged by the AC mains or by the generator running weekly for 20 minutes. |
#107
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
"Danny D." wrote in message ... Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. I can't say about yours, but of all things I bought a 5 kw generator several years ago that has a nicad type battery. It came with a wall cube type charger that I have to plug into the wall to give a slow charge to that battery. I had another 5 kw generator that would not start so that is the reason for the other one. Finally got it started as the carborator was gunked up. As I never started or put gas in the new generator , I just took the battery out of the generator and put it in storage. I do charge it every so often from the wall cube. --- This email has been checked for viruses by Avast antivirus software. http://www.avast.com |
#108
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Friday, December 19, 2014 6:18:54 PM UTC-5, Danny D. wrote:
Smarty wrote, on Thu, 18 Dec 2014 21:45:09 -0500: As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. I just re-read the manual and there's nothing, either way, about the charging circuit for the battery. It should be described in the weekly "exercise" or "battery maintenance" sections, but it's not. Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. You have a model # for the generator? |
#109
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
On Fri, 19 Dec 2014 23:18:29 +0000 (UTC), "Danny D."
wrote: Smarty wrote, on Thu, 18 Dec 2014 21:45:09 -0500: As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. I just re-read the manual and there's nothing, either way, about the charging circuit for the battery. It should be described in the weekly "exercise" or "battery maintenance" sections, but it's not. Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. Very easy to get a definitive answer. Connect your volt meter. What is the reading??? Above 12.2 volts??? then it is being charged without the engine running. |
#110
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Fri, 19 Dec 2014 15:41:58 -0800:
You have a model # for the generator? Yes. It's the Generac 09067-9 (often called 9067-9). It's a built-in 8KWH, 66 amp 240/120 generator with the transfer switch. Runs on propane (or natural gas). |
#111
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/19/2014 9:19 PM, wrote:
So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. Very easy to get a definitive answer. Connect your volt meter. What is the reading??? Above 12.2 volts??? then it is being charged without the engine running. I thought a full charged was 12.6 volts. Did you mean to type 13.2? - .. Christopher A. Young Learn about Jesus www.lds.org .. |
#112
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
On Friday, December 19, 2014 9:19:21 PM UTC-5, wrote:
On Fri, 19 Dec 2014 23:18:29 +0000 (UTC), "Danny D." wrote: Smarty wrote, on Thu, 18 Dec 2014 21:45:09 -0500: As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. I just re-read the manual and there's nothing, either way, about the charging circuit for the battery. It should be described in the weekly "exercise" or "battery maintenance" sections, but it's not. Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. Very easy to get a definitive answer. Connect your volt meter. What is the reading??? Above 12.2 volts??? then it is being charged without the engine running. A fully charged battery is 12.6V, without anything connected. If he's seeing significantly higher than that, then I agree it's definitive that it's being charged. However if he sees just around 12.6V, I don't think it necessarily proves it one way or the other. Assuming it has a charger/maintainer of some kind, we don't know how exactly they work. IDK even how a BatteryTender, which has some smarts in it, works. It allegedly only charges as much as necessary, so it could monitor, test, and you'd only see the voltage raise during periods when it's actually charging. As to Danny's generator, I tried to find a service manual for it, but couldn't find anything. The experience I have with Generac is a similar generator that was built about 10 years ago. It definitely had battery charging circuits that were driven off both the line AC and the generator, if running. While trying to fix that one, I had the service manual. I would think that's how Danny's would work too, for obvious reasons. But IDK and you'd need a service manual, schematic, etc to know for sure. I'm not sure I'd even trust the Generac people, as you'd think a help line would have obvious answers like that at their finger tips. They couldn't even tell him whether the spark plug cables were "bolted" on to the spark plugs, so I wouldn't put much faith in them. If I was D, I'd obtain the service manual, not just the operating manual, for future reference. |
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
On Sat, 20 Dec 2014 06:04:39 -0500, Stormin Mormon
wrote: On 12/19/2014 9:19 PM, wrote: So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. Very easy to get a definitive answer. Connect your volt meter. What is the reading??? Above 12.2 volts??? then it is being charged without the engine running. I thought a full charged was 12.6 volts. Did you mean to type 13.2? - . Christopher A. Young Learn about Jesus www.lds.org . Yes, 13.2 12.6 is the theoretical open circuit voltage of a lead acid battery, but some alloys are slightly higher. 12.7 or 12.8 is quite common on a searled recombinent absorbed glass mat battery. Any kind of charge at all will wxcede 13.2 volts. |
#114
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Generac 8Kw generator balky start and transfer switch makes clicking sounds
In article ,
"Danny D." wrote: Smarty wrote, on Thu, 18 Dec 2014 21:45:09 -0500: As Trader correctly states, the battery is charged whenever the main AC power to the generatyor is present, not when the generator is running. I just re-read the manual and there's nothing, either way, about the charging circuit for the battery. It should be described in the weekly "exercise" or "battery maintenance" sections, but it's not. Also, if there is a charging circuit, it's not obvious in the schematic diagrams. If there is the requisite 240VAC to ~15VDC "charger", that's not obvious in the machine either - as the control circuitry is pretty simple (one small circuit board for the entire generator). So, while I "doubt" that the battery is charged by a power supply connected to the 240VAC (or even the 120VAC half), the question deserves a definitive answer, which I will get from Generac and report back. Danny- On page 12 of the manual, the diagram at the left side of the page shows a Battery Charge winding connected to a rectifier. One side of the winding goes to the Control Logic PCB. Output of the rectifier goes to a fuse, and then to the battery. There is also a connection to the Control Logic PCB via SW2A. So the battery is apparently charged when the generator is running. It is not clear if it is also charged through one of the three transfer switch connections. SW2 may be an option you can set to allow that, but I did not see any mention in the manual. Fred |
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/20/2014 2:16 PM, Fred McKenzie wrote:
So the battery is apparently charged when the generator is running. It is not clear if it is also charged through one of the three transfer switch connections. SW2 may be an option you can set to allow that, but I did not see any mention in the manual. Fred FWIW, my 5-year-old 16kW Generac charges the battery from grid power. (The charging circuit failed two years ago and I had to replace the $80 charging board.) |
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Stormin Mormon wrote, on Sat, 20 Dec 2014 06:04:39 -0500:
I thought a full charged was 12.6 volts. Did you mean to type 13.2? Technically, 13.8 volts is the open-circuit voltage of a battery, but, there are reasons for it to vary by a volt or so either way. |
#117
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
clare wrote, on Sat, 20 Dec 2014 12:57:39 -0500:
Yes, 13.2 12.6 is the theoretical open circuit voltage of a lead acid battery, but some alloys are slightly higher. I thought it was 13.8, but, we're both saying the same thing otherwise. |
#118
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
trader_4 wrote, on Sat, 20 Dec 2014 04:40:48 -0800:
If I was D, I'd obtain the service manual, not just the operating manual, for future reference. I would too, if I knew where to find it. |
#119
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Generac 8Kw generator balky start and transfer switch makesclicking sounds
Fred McKenzie wrote, on Sat, 20 Dec 2014 14:16:45 -0500:
So the battery is apparently charged when the generator is running. It is not clear if it is also charged through one of the three transfer switch connections. SW2 may be an option you can set to allow that, but I did not see any mention in the manual. Hi Fred, Thanks for confirming that information from the schematic in the owners manual. For others to see that schematic, I've converted the entire 32 page PDF manual to JPG using the following Linux command: $ convert -density 300 generac_9067-9.pdf generac_9067-9.jpg While all 32 pages were uploaded, the specific page 12 Fred speaks about is located at the URL below (rotated sideways for convenience): https://c4.staticflickr.com/8/7540/1...beb6437a_b.jpg |
#120
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Generac 8Kw generator balky start and transfer switch makes clickingsounds
On 12/20/2014 5:22 PM, Danny D. wrote:
Fred McKenzie wrote, on Sat, 20 Dec 2014 14:16:45 -0500: So the battery is apparently charged when the generator is running. It is not clear if it is also charged through one of the three transfer switch connections. SW2 may be an option you can set to allow that, but I did not see any mention in the manual. Hi Fred, Thanks for confirming that information from the schematic in the owners manual. For others to see that schematic, I've converted the entire 32 page PDF manual to JPG using the following Linux command: $ convert -density 300 generac_9067-9.pdf generac_9067-9.jpg While all 32 pages were uploaded, the specific page 12 Fred speaks about is located at the URL below (rotated sideways for convenience): https://c4.staticflickr.com/8/7540/1...beb6437a_b.jpg Apparently some Generac models do charge the battery when running and others do not. My manual states: The generator is equipped with a battery trickle charger that is active when the unit is set up for automatic operation. With the battery installed and utility power source voltage available to the transfer switch, the battery receives a trickle charge while the engine is not running, to prevent self-discharge. The trickle charger is designed to help extend the life of the battery by maintaining the battery when the unit is not running. The trickle charge feature cannot be used to recharge a discharged battery. No battery charging occurs when the generator is providing power." Sorry I assumed that your 8KW unit charges the same as my 7KW unit. Apparently it does not. |
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