Home |
Search |
Today's Posts |
|
Home Repair (alt.home.repair) For all homeowners and DIYers with many experienced tradesmen. Solve your toughest home fix-it problems. |
Reply |
|
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Thx, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#2
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. No, it is much easier. Or can be. ______________ I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Yeah, I've built them that big. Flush doors. My methodology... 1. Rip 3/4" thick x 1 1/2 wide strips off a 2x4 or your choice of wood. 2. Lay them out on a flat surface butting and gluing the rails to the stiles. Clamp in position after assuring they are square. 3. Drill through stiles from outside into top & bottom rails and glue in 2 - 1/4", 5/16" or 3/8" dowels at each corner. For a door of that size I'd probably also use a wider - 2" to 3" - center stile butted to top & bottom rails. 4. Glue and dowel in internal rails. At least two. Wider than the perimeter pieces is a plus though not much of one. If you use a center stile, offset the internal rails so you can drill into their ends through all the stiles. 5. After the glue dries, you have a frame of the correct size. A rather delicate frame but a flat one. Next step is to glue 1/4" plywood on both sides to all rails and stiles; once that is done the door will be strong and rigid. Try to get plywood that lies flat as possible. To glue to internal rails/stile you will have to weight and/or nail. For the perimeter rails and stiles, you can use clamps but you need a lot. You can make a bunch inexpensively by getting 10' lengths of 2" or 2 1/2" PVC, sawing it into rings about an inch in width and then making a saw kerf through one side of the width. What you wind up with are a bunch of "C" shaped spring clamps. They aren't very strong but are more than adequate for gluing on the ply. Especially if you use them 3-4" apart. The greater in diameter the original PVC pipe, the weaker the clamps; greater width of the rings gives greater pressure. The ply will have a tendency to slide so unless you have nailed it, take care in getting one side even to but a bit wider than the stile; that enables you to trim off excess ply without cutting into your stiles. If you can use a thicker door, I would. The one above will be 1.25 (if the ply is exact or if you have adjusted rail/stile thickness to compensate) but there isn't very much wood for hinge screws. You can get more wood by using thicker rails/stiles and thinner ply...HD/Lowes carry "door skins" that are 1/8". That is plenty thick enough as the only thing the ply is actually doing is holding the frame together and square. With either 1/8 or 1/4 ply you will wind up with a light weight door that is strong. For glue, I would suggest Titebond ll. Titebond lll if you are anal BTW, the same construction works well for cabinet doors and partitions. You can make them pretty much any thickness from 3/4" up (using 1/2" thick rails/stiles and 1/8 ply or hardboard). -- dadiOH ____________________________ Winters getting colder? Tired of the rat race? Maybe just ready for a change? Check it out... http://www.floridaloghouse.net |
#3
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 7:58*am, Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Make it out of 5/8" MDO plywood and attach 1x trim or strips of MDO to create the panel. Do not make it out of construction lumber unless you like the look of warped with gaps. R |
#4
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 7:58*am, Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? * Thx, * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." 32 X 80 is a standard door size, so I assume you mean you can't find just a door without the frame that will fit? So, why not just buy a pre-hung and change the whole thing? That's how it's usually done and would seem to me to be a whole lot easier and require less tools, skills, fitting, etc than building a door. Also, since this door is sagging, it would seem to me that replacing the whole thing is the correct route. |
#5
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 8:17 AM, G. Morgan wrote:
Puddin' Man wrote: .... How difficult is it to "build" a door? 32 x 80 x 1.25"? .... A local door installer will have the connections to get a new wooden section if that's all you need. ... Don't mess with springs or a cable under load if you don't know what you're doing - they can maim and kill you. .... You clearly missed the earlier referred-to posting... NB the size...this is a wooden entry door not the OH... -- |
#6
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 7:58 AM, Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Thx, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." Did you try a real supply house? Around here there are at least two I know of that will happily get a door slab for you. |
#7
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 9:43*am, dpb wrote:
On 7/11/2012 8:17 AM, G. Morgan wrote: Puddin' Man wrote: How difficult is it to "build" a door? 32 x 80 x 1.25"? A local door installer will have the connections to get a new wooden section if that's all you need. *... Don't mess with springs or a cable under load if you don't know what you're doing - they can maim and kill you. You clearly missed the earlier referred-to posting... NB the size...this is a wooden entry door not the OH... I read it to be an odd-sized garage door panel, but it could be either I suppose. If it's a door, it's not a not uncommon size and would be cheap to buy. R |
#8
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 06:58:26 -0500, Puddin' Man
wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Thx, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." If you can't fix your door - and you were given instructions here - why would you even think of making a door? Doors are sold all over, cheap. You want to make some windows and cabinets too? Different story, different tools, and different discussion. I've done some woodworking, with fairly expensive saws/routers/dadoes. Wouldn't even think about making a garage entry door. They're cheap as hell to buy. And if I did want to make one, I'd study the "art" of door-making first. Doubt you'll find many door-makers here. But it's worth talking about. And that's my 2 cents. -- Vic |
#9
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 6:58 AM, Puddin' Man wrote:
.... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? How difficult is it to "build" a door? 32 x 80 x 1.25"? .... As far as slab construction others have mentioned it's not particularly difficult (but then again, I don't see rebuilding what you have as particularly difficult, either). If the problem perceived is one of the opening being open while the weather's hot, as noted before a very temporary piece of ply and a couple of tubafor's can close up the hole while you're working on the door... Actually, if you have "the right stuff" even panel doors aren't terribly complex. Typically full-size doors use full-length or at least long tenons instead of the "stub" tenons common on raised panel doors of kitchen cabinets and the ilk. This means one needs an undercut pattern bit to make the coping cut to match the stile cut. These cutter sets are much harder to come by than the kitchen cabinet type. OTOH, it is possible to either use loose tenons or just dowels... But, there are a few manufacturers who have started recently--I like to think my complaining has had some effect in this trend altho I don't know it other than I did have several conversations w/ Lonnie Bird when he was hawking for CMT about the lack and they introduced a set shortly after. Other manufacturers have followed suit so apparently they're selling enough of 'em to keep going... Here's link to one of my favorite suppliers...Amana Tool--not cheap but _very_ good. For a "one off" CMT, Whiteside or if you can find it in some of the imports will last that long... http://www.amanatool.com/routerbits/stubspindle-copecutterdoors.html For your case you would use the 'screen door' set w/ slightly thicker material. What have you available to work with??? Also note as somebody else has the caveats about material--plain-sawn construction tubaX material isn't going to be very stable in all likelihood. If you can find and select material, Doug fir kiln dried and selected to be near to quarter sawn would be a good choice. There's almost no clear white pine on the retail market any longer; it all goes directly to the window/door manufacturers straight from the mill or for export--I tried to by some stock for new windows for the barn a couple years ago and finally just gave it up as impossible for less than full bundle quantities at higher than hardwood prices... -- |
#10
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 06:58:26 -0500, Puddin' Man
wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Thx, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." I've seen doors made quite simply with full lap joints at the corners, glued and through dowelled. Cut the rabbets in the rails with a table saw(dado) or router. Same with the lap joints. Much simpler than Mortise and Tenon and almost as strong. |
#11
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 08:17:03 -0500, G. Morgan
wrote: Puddin' Man wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? A local door installer will have the connections to get a new wooden section if that's all you need. Post a pic, and I'll identify it and source a replacement out of Houston. Local is better though, if you are in Houston you're in luck - I know a great installer. If you find where door companies drop their "dead doors" in the back, you may find a old section in near perfect shape in the dumpster. They won't mind if you take it, they have to pay to dispose of them. Or ask one of the guys to save you a decent section from a job, and let him install it for $75 or so. Chances are good he has some in his backyard for that exact purpose. Don't mess with springs or a cable under load if you don't know what you're doing - they can maim and kill you. I believe the discussion was for the "man door" |
#12
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 10:21*am, Vic Smith
wrote: On Wed, 11 Jul 2012 06:58:26 -0500, Puddin' Man wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable.. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? *Thx, *P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." If you can't fix your door - and you were given instructions here - why would you even think of making a door? Doors are sold all over, cheap. You want to make some windows and cabinets too? Different story, different tools, and different discussion. I've done some woodworking, with fairly expensive saws/routers/dadoes. Wouldn't even think about making a garage entry door. They're cheap as hell to buy. +1 to that. And 32 x 80 is a standard size that's readily availalbe. I think he's likely trying to fit just the door itself into the existing frame, instead of just getting a pre-hung and changing the whole thing. I would just change the whole thing, even if there were no other issues. In his case, the door is sagging, so to not change the frame would be a big mistake. Probably time to call a pro. |
#13
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 11:28*am, "
wrote: On Jul 11, 10:21*am, Vic Smith wrote: On Wed, 11 Jul 2012 06:58:26 -0500, Puddin' Man wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12.. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? *Thx, *P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." If you can't fix your door - and you were given instructions here - why would you even think of making a door? Doors are sold all over, cheap. You want to make some windows and cabinets too? Different story, different tools, and different discussion. I've done some woodworking, with fairly expensive saws/routers/dadoes. Wouldn't even think about making a garage entry door. They're cheap as hell to buy. +1 to that. *And 32 x 80 is a standard size that's readily availalbe. *I think he's likely trying to fit just the door itself into the existing frame, instead of just getting a pre-hung and changing the whole thing. * I would just change the whole thing, even if there were no other issues. *In his case, the door is sagging, so to not change the frame would be a big mistake. Probably time to call a pro.- Hide quoted text - - Show quoted text - +1 again. I thought about repairing the side door into my garage, mainly because the wooden threshold was looking pretty bad. The closer I looked at what needed to be done, the more evident it was that replacing it all with a pre-hung door was the best idea. The short block wall on both sides of the original jamb was deteriorating. In addition, trying to get the sill out and replace it without removing the entire jamb anyway would have been very difficult. It was much easier to just rip it out, repair the block, add some more support in the threshold area and drop a pre-hung door in the RO. |
#14
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 06:40:39 -0700 (PDT), "
wrote: 32 X 80 is a standard door size, so I assume you mean you can't find just a door without the frame that will fit? That's one potential problem. But the biggest is the thickness. I foresee problems mounting a 1 3/4" door in opening designed for 1 1/4". So, why not just buy a pre-hung and change the whole thing? That's how it's usually done and would seem to me to be a whole lot easier and require less tools, skills, fitting, etc than building a door. Also, since this door is sagging, it would seem to me that replacing the whole thing is the correct route. Too much hassle and expense. Frame looks OK for the application. To a material extent, I'd *like* to make my own b/c I can do it in my nice, cool bsmt. workshop whilst the old door secures the gar. It's too damned hot outside (and my health is failing). P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#15
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
Many Thanks. I'll study on this for a bit.
P On Wed, 11 Jul 2012 09:34:08 -0400, "dadiOH" wrote: No, it is much easier. Or can be. ______________ I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? Yeah, I've built them that big. Flush doors. My methodology... 1. Rip 3/4" thick x 1 1/2 wide strips off a 2x4 or your choice of wood. 2. Lay them out on a flat surface butting and gluing the rails to the stiles. Clamp in position after assuring they are square. 3. Drill through stiles from outside into top & bottom rails and glue in 2 - 1/4", 5/16" or 3/8" dowels at each corner. For a door of that size I'd probably also use a wider - 2" to 3" - center stile butted to top & bottom rails. 4. Glue and dowel in internal rails. At least two. Wider than the perimeter pieces is a plus though not much of one. If you use a center stile, offset the internal rails so you can drill into their ends through all the stiles. 5. After the glue dries, you have a frame of the correct size. A rather delicate frame but a flat one. Next step is to glue 1/4" plywood on both sides to all rails and stiles; once that is done the door will be strong and rigid. Try to get plywood that lies flat as possible. To glue to internal rails/stile you will have to weight and/or nail. For the perimeter rails and stiles, you can use clamps but you need a lot. You can make a bunch inexpensively by getting 10' lengths of 2" or 2 1/2" PVC, sawing it into rings about an inch in width and then making a saw kerf through one side of the width. What you wind up with are a bunch of "C" shaped spring clamps. They aren't very strong but are more than adequate for gluing on the ply. Especially if you use them 3-4" apart. The greater in diameter the original PVC pipe, the weaker the clamps; greater width of the rings gives greater pressure. The ply will have a tendency to slide so unless you have nailed it, take care in getting one side even to but a bit wider than the stile; that enables you to trim off excess ply without cutting into your stiles. If you can use a thicker door, I would. The one above will be 1.25 (if the ply is exact or if you have adjusted rail/stile thickness to compensate) but there isn't very much wood for hinge screws. You can get more wood by using thicker rails/stiles and thinner ply...HD/Lowes carry "door skins" that are 1/8". That is plenty thick enough as the only thing the ply is actually doing is holding the frame together and square. With either 1/8 or 1/4 ply you will wind up with a light weight door that is strong. For glue, I would suggest Titebond ll. Titebond lll if you are anal BTW, the same construction works well for cabinet doors and partitions. You can make them pretty much any thickness from 3/4" up (using 1/2" thick rails/stiles and 1/8 ply or hardboard). "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#16
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 09:27:11 -0500, dpb wrote:
On 7/11/2012 6:58 AM, Puddin' Man wrote: ... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? St. Louis, MO. They've all got "something": nothing fit all that well. How difficult is it to "build" a door? 32 x 80 x 1.25"? ... As far as slab construction others have mentioned it's not particularly difficult (but then again, I don't see rebuilding what you have as particularly difficult, either). If the problem perceived is one of the opening being open while the weather's hot, as noted before a very temporary piece of ply and a couple of tubafor's can close up the hole while you're working on the door... Actually, if you have "the right stuff" even panel doors aren't terribly complex. Typically full-size doors use full-length or at least long tenons instead of the "stub" tenons common on raised panel doors of kitchen cabinets and the ilk. This means one needs an undercut pattern bit to make the coping cut to match the stile cut. These cutter sets are much harder to come by than the kitchen cabinet type. OTOH, it is possible to either use loose tenons or just dowels... But, there are a few manufacturers who have started recently--I like to think my complaining has had some effect in this trend altho I don't know it other than I did have several conversations w/ Lonnie Bird when he was hawking for CMT about the lack and they introduced a set shortly after. Other manufacturers have followed suit so apparently they're selling enough of 'em to keep going... Here's link to one of my favorite suppliers...Amana Tool--not cheap but _very_ good. For a "one off" CMT, Whiteside or if you can find it in some of the imports will last that long... http://www.amanatool.com/routerbits/stubspindle-copecutterdoors.html For your case you would use the 'screen door' set w/ slightly thicker material. Neat. What have you available to work with??? Not all that much, really. Bsmt workshop. Craftsman TS. Little 1/4" router, in table. Drill press. Some pipe clamps, hand tools. Also note as somebody else has the caveats about material--plain-sawn construction tubaX material isn't going to be very stable in all likelihood. And I'm sorta taking that to heart. :-( If you can find and select material, Doug fir kiln dried and selected to be near to quarter sawn would be a good choice. There's almost no clear white pine on the retail market any longer; it all goes directly to the window/door manufacturers straight from the mill or for export--I tried to by some stock for new windows for the barn a couple years ago and finally just gave it up as impossible for less than full bundle quantities at higher than hardwood prices... Thanks, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#17
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 12:36*pm, Puddin' Man wrote:
On Wed, 11 Jul 2012 06:40:39 -0700 (PDT), " wrote: 32 X 80 is a standard door size, so I assume you mean you can't find just a door without the frame that will fit? That's one potential problem. But the biggest is the thickness. I foresee problems mounting a 1 3/4" door in opening designed for 1 1/4". Why do you think that that will be an issue? If hinged correctly, wouldn't the thicker door just extend past the narrower jamb? Scab a piece of 3/4 x 1/2 wood around the jamb as an extension, fill the seam with wood putty, paint and no one will ever know. You'll need to do a little work on the lockset openings, but you could fill in that section of the jamb with new wood and cut new holes. I'm just tossing that out there...perhaps you know something that will prevent you from doing that. BTW...Have you looked at a home-parts store, the places that sell old doors, windows, etc.? The places near me have hundreds of doors of all styles, sizes and thicknesses. I just picked up a 6-panel pine door, a jamb, 2 hinges and a lockset for under $30 total for my son's basement apartment. So, why not just buy a pre-hung and change the whole thing? * That's how it's usually done and would seem to me to be a whole lot easier and require less tools, skills, fitting, etc than building a door. *Also, since this door is sagging, it would seem to me that replacing the whole thing is the correct route. Too much hassle and expense. Frame looks OK for the application. Installing a pre-hung door is more hassle than building a new door from scratch? Really? Nothing personal, but you came here asking "How difficult is it to "build" a door?" If you don't already know how to build a door, how do you know it's less hassle than installing a prehung door? If you can find a used one at a house parts place, I'll bet it will be cheaper than the material to build a new one. To a material extent, I'd *like* to make my own b/c I can do it in my nice, cool bsmt. workshop whilst the old door secures the gar. Of course, there a lot to be said for "I built that!" No argument there. It's too damned hot outside (and my health is failing). It will get cooler you know. ;-) |
#18
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 12:36*pm, Puddin' Man wrote:
On Wed, 11 Jul 2012 06:40:39 -0700 (PDT), " wrote: 32 X 80 is a standard door size, so I assume you mean you can't find just a door without the frame that will fit? That's one potential problem. But the biggest is the thickness. I foresee problems mounting a 1 3/4" door in opening designed for 1 1/4". So, why not just buy a pre-hung and change the whole thing? * That's how it's usually done and would seem to me to be a whole lot easier and require less tools, skills, fitting, etc than building a door. *Also, since this door is sagging, it would seem to me that replacing the whole thing is the correct route. Too much hassle and expense. Frame looks OK for the application. You can get a basic pre-hung entry door for $100. What is it going to cost to construct a door? As for hassle, it's far simpler to put in a pre-hung door than it is to build your own door. Much harder to screw up too. That's why pros do it that way. As for aggravation, wait until you've spent hours building the door, many more hours of aggravation because it won't fit, close, etc in the frame from the previously sagging door, etc.... To a material extent, I'd *like* to make my own b/c I can do it in my nice, cool bsmt. workshop whilst the old door secures the gar. It's too damned hot outside (and my health is failing). Can you wait until Fall? Taking out an old door, frame and all and replacing it should be a one day job. At least to the point that it's secure again. You could take off the trim day 1. Then pull the old door and get the new one in day 2. If needed just secure the door with a piece of wood instead of a lock. Day 3 install lock, trim, etc. |
#19
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 9:13 AM, RicodJour wrote:
On Jul 11, 9:43 am, wrote: .... NB the size...this is a wooden entry door not the OH... I read it to be an odd-sized garage door panel, but it could be either I suppose. If it's a door, it's not a not uncommon size and would be cheap to buy. .... It's the entry door; as he says he had another thread earlier in which he posted link to picture(s)... -- |
#20
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 5:58*am, Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? * Thx, * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." If the door opens inward, the extra thickness doesn't matter. If it opens outward, the you need a thinner door. I would personally start with a piece of 3/4 inch plywood the door size, and then add trim to make up the edges to whatever thickness you want/need. We're talking a couple of hours, plus glue drying times, and can be done in your basement. Your choice of saying garage door has caused confusion to some folks who thought you meant an odd-sized overhead opening car garage door. You should have said "garage side door" |
#21
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 12:11 PM, Puddin' Man wrote:
On Wed, 11 Jul 2012 09:27:11 -0500, wrote: On 7/11/2012 6:58 AM, Puddin' Man wrote: ... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? St. Louis, MO. They've all got "something": nothing fit all that well. Perhat Lumber 314.481.9302 6023 S. Broadway, St. Louis, MO 63111 accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... How difficult is it to "build" a door? 32 x 80 x 1.25"? ... .... Here's link to one of my favorite suppliers...Amana Tool--not cheap but _very_ good. For a "one off" CMT, Whiteside or if you can find it in some of the imports will last that long... http://www.amanatool.com/routerbits/stubspindle-copecutterdoors.html For your case you would use the 'screen door' set w/ slightly thicker material. Neat. What have you available to work with??? Not all that much, really. Bsmt workshop. Craftsman TS. Little 1/4" router, in table. Drill press. Some pipe clamps, hand tools. .... Can't spin a set of these except in large table-mounted router, unfortunately, sorry...but, you're perfect excuse to upgrade! I'm still of the mind to suggest keep looking for more recycle places or just keep checking the stock at places you've tried or just bite the bullet and rebuild the one you have. I really think you'll find it less daunting in practice than the trepidation before beginning. And, just think, once you've started then you _have_ to finish! -- |
#22
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 1:35*pm, dpb wrote:
On 7/11/2012 9:13 AM, RicodJour wrote: On Jul 11, 9:43 am, *wrote: ... NB the size...this is a wooden entry door not the OH... I read it to be an odd-sized garage door panel, but it could be either I suppose. *If it's a door, it's not a not uncommon size and would be cheap to buy. ... It's the entry door; as he says he had another thread earlier in which he posted link to picture(s)... -- I wonder how many other posters are replying thinking he's talking about a panel from an overhead garage door, as opposed to the garage entry door. I just can't see building one when it's a std size door where a pre-hung can be had for $100. Even if I could buy a door minus frame that might work, I would replace the whole thing, especially given that the prior door was "sagging". With a pre-hung it goes in and you don't have all the alignment, fitting issues to deal with. |
#23
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 1:55*pm, "hr(bob) "
wrote: On Jul 11, 5:58*am, Puddin' Man wrote: This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I look at the rail and stile construction and think "A Mess Of 2x8's, Some Plywood (for panels) And A Table Saw". Of course, it's more difficult than that. I don't need anything particular fancy, just secure and reliable/durable. Anybody built one? Can anybody help with little details? Simple mortise and tenon? Which (exterior) glue? Fasteners??? * Thx, * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." If the door opens inward, the extra thickness doesn't matter. *If it opens outward, the you need *a thinner door. *I would personally start with a piece of 3/4 inch plywood the door size, and then add trim *to make up the edges to whatever thickness you want/need. We're talking a couple of hours, plus glue drying times, and can be done in your basement. Your choice of saying garage door has caused confusion to some folks who thought you meant an odd-sized overhead opening car garage door. You should have said "garage side door"- Hide quoted text - - Show quoted text - Until when he goes to install it, he has alignment problems because the old door was sagging. And what do the hinge screws wind up going into on a door made of plywood with just trim pieces around the perimeter? Will he get the hinge alignment done right? Plywood could also warp and it doesn't take much on a door to foul everthing up. All in all, I'm just not getting screwing around with all the issues, re-inventing the wheel so to speak, versus just putting in a $100 pre-hung door, probably metal, that's ready to go. It's less work and far less potential for screw ups and failure. |
#24
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 2:06*pm, dpb wrote:
On 7/11/2012 12:11 PM, Puddin' Man wrote: On Wed, 11 Jul 2012 09:27:11 -0500, *wrote: On 7/11/2012 6:58 AM, Puddin' Man wrote: ... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? St. Louis, MO. They've all got "something": nothing fit all that well. Perhat Lumber * * *314.481.9302 * * *6023 S. Broadway, St. Louis, MO 63111 * * *accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... How difficult is it to "build" a door? 32 x 80 x 1.25"? ... ... Here's link to one of my favorite suppliers...Amana Tool--not cheap but _very_ good. *For a "one off" CMT, Whiteside or if you can find it in some of the imports will last that long... http://www.amanatool.com/routerbits/stubspindle-copecutterdoors.html For your case you would use the 'screen door' set w/ slightly thicker material. Neat. What have you available to work with??? Not all that much, really. Bsmt workshop. Craftsman TS. Little 1/4" router, in table. Drill press. Some pipe clamps, hand tools. ... Can't spin a set of these except in large table-mounted router, unfortunately, sorry...but, you're perfect excuse to upgrade! * I'm still of the mind to suggest keep looking for more recycle places or just keep checking the stock at places you've tried or just bite the bullet and rebuild the one you have. I really think you'll find it less daunting in practice than the trepidation before beginning. *And, just think, once you've started then you _have_ to finish! * --- Hide quoted text - - Show quoted text - 80x32 is a standard size. Besides saying that he can't find a "suitable" replacement he hasn't made clear what the exact fitment issue is. I think it's that he's refusing to use a pre-hung door because for some reason he thinks replacing the door and the frame is a big deal, expensive and harder than constructing a door. So, I suspect he's trying to find a door, minus the frame that will exactly fit what he has there now. And that isn't likely to be solved by a trip to the salvage yard or anyplace else. Even if he finds something, I think he's underestimating what it takes to then get it to work. Also, the other point I've been trying to get across is that he had a problem with the old door "sagging". What are the chances that the existing frame is perfectly square? Replace the whole thing with a pre-hung door for $100 and it's a sure solution, less work than making and hanging just a door, and drama free. |
#25
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
|
#26
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 10:25:37 -0700 (PDT), "
wrote: You can get a basic pre-hung entry door for $100. What is it going to cost to construct a door? A good bit less than $100, the way I (mistakenly) conceptualized it. As for hassle, it's far simpler to put in a pre-hung door than it is to build your own door. Much harder to screw up too. That's why pros do it that way. As for aggravation, wait until you've spent hours building the door, many more hours of aggravation because it won't fit, close, etc in the frame from the previously sagging door, etc.... Try this: the garage was built in 1955. There is no frame around this door, just double 2x4's. Shoddy construction, I suppose, but that's how they sometimes did it back then. I had hoped for a simple fix. Doesn't now look that way. P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#27
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 3:22*pm, Puddin' Man wrote:
On Wed, 11 Jul 2012 10:25:37 -0700 (PDT), " wrote: You can get a basic pre-hung entry door for $100. *What is it going to cost to construct a door? A good bit less than $100, the way I (mistakenly) conceptualized it. As for hassle, it's far simpler to put in a pre-hung door than it is to build your own door. * Much harder to screw up too. That's why pros do it that way. As for aggravation, *wait until you've spent hours building the door, many more hours of aggravation because it won't fit, close, etc in the frame from the previously sagging door, etc.... Try this: the garage was built in 1955. There is no frame around this door, just double 2x4's. Shoddy construction, I suppose, but that's how they sometimes did it back then. I had hoped for a simple fix. Doesn't now look that way. * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." "There is no frame around this door..." First, let's make sure we are using the correct terminology. It's call a "jamb", not a "frame". 30" is a standard door width and a prehung 30" door should fit in your rough opening since it fit a 32" door without a jamb. The jamb will be about 1 1/2" wide total, so you"ll have room for shims to square it all up. Yes, you will lose 2" of opening and only you can tell us if that will be an issue. One issue might be the height. Since you have no jamb, it's hard for us to say whether an 80" pre-hung door with threshold and jamb will fit. You may need to get a shorter door or one without a threshold or adjust the header. |
#28
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 13:06:50 -0500, dpb wrote:
On 7/11/2012 12:11 PM, Puddin' Man wrote: On Wed, 11 Jul 2012 09:27:11 -0500, wrote: On 7/11/2012 6:58 AM, Puddin' Man wrote: ... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? St. Louis, MO. They've all got "something": nothing fit all that well. Perhat Lumber 314.481.9302 6023 S. Broadway, St. Louis, MO 63111 accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... How difficult is it to "build" a door? 32 x 80 x 1.25"? ... ... Perhat Lumber 314.481.9302 6023 S. Broadway, St. Louis, MO 63111 accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials I called. Evidently it's just a yard full of junk. I asked if they *might* have an ext. door 1.25" in thickness. Poor gal had noooooooo idea. Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... Habitat Restore. I've already done a walk-thru, but their stuff is so disorganized I wouldn't be surprised if I walked right by one. Will likely go back. Without AC it's brutal in there. Can't spin a set of these except in large table-mounted router, unfortunately, sorry...but, you're perfect excuse to upgrade! Ah, lemme see ... whasis? $400 for the bits, $500 for a router rig (but I'd need to stop and build the table?)?? :-) I'm still of the mind to suggest keep looking for more recycle places or just keep checking the stock at places you've tried or just bite the bullet and rebuild the one you have. Maybe if it drags into Sept. and I'm not in a strait-jacket. I really think you'll find it less daunting in practice than the trepidation before beginning. And, just think, once you've started then you _have_ to finish! Yes, yes, I've been in -that- situation ... HD has got a Jeld-wen steel-skin 32 x 79 x 1.75" for $96. It's close, but it'd be a headache. Thanks, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#29
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
Puddin' Man wrote:
Many Thanks. I'll study on this for a bit. P If you can use a thicker door, I would. The one above will be 1.25 (if the ply is exact or if you have adjusted rail/stile thickness to compensate) but there isn't very much wood for hinge screws. You can get more wood by using thicker rails/stiles and thinner ply...HD/Lowes carry "door skins" that are 1/8". That is plenty thick enough as the only thing the ply is actually doing is holding the frame together and square. With either 1/8 or 1/4 ply you will wind up with a light weight door that is strong. You can also get more wood for the screws by making the door undersize length and width and gluing/screwing on wood strips over the frame AND ply. -- dadiOH ____________________________ Winters getting colder? Tired of the rat race? Maybe just ready for a change? Check it out... http://www.floridaloghouse.net |
#30
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
Puddin' Man wrote:
Also note as somebody else has the caveats about material--plain-sawn construction tubaX material isn't going to be very stable in all likelihood. And I'm sorta taking that to heart. :-( Naturally, I wouldn't worry about it. The last door I built as i described was to enclose the water heater - not to worry, there are vents in the door - in our laundry. This is in Florida and the laundry is the hottest and most humid place in the house. Built it maybe 10 years ago, still flat as a pancake. -- dadiOH ____________________________ Winters getting colder? Tired of the rat race? Maybe just ready for a change? Check it out... http://www.floridaloghouse.net |
#32
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 3:39*pm, DerbyDad03 wrote:
On Jul 11, 3:22*pm, Puddin' Man wrote: On Wed, 11 Jul 2012 10:25:37 -0700 (PDT), " wrote: You can get a basic pre-hung entry door for $100. *What is it going to cost to construct a door? A good bit less than $100, the way I (mistakenly) conceptualized it. As for hassle, it's far simpler to put in a pre-hung door than it is to build your own door. * Much harder to screw up too. That's why pros do it that way. As for aggravation, *wait until you've spent hours building the door, many more hours of aggravation because it won't fit, close, etc in the frame from the previously sagging door, etc.... Try this: the garage was built in 1955. There is no frame around this door, just double 2x4's. Shoddy construction, I suppose, but that's how they sometimes did it back then. I had hoped for a simple fix. Doesn't now look that way. * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." "There is no frame around this door..." First, let's make sure we are using the correct terminology. It's call a "jamb", not a "frame". Agree. Normally you'd have framing consisting of 2x4's and then a door jamb. But it sounds like he has no jamb? Which is weird because then without a jamb on the sides you would have exposed not only the 2 x 4's, but also the edge of the sheathing on the outside, so how is that sealed against the rain? And on the inside, where the 2 x4 ends, you'd be seeing the edge of the drywall or whatever the interior material is. In other words, you'd see what you usually see when you take off the jamb. Can he tell us that is what he has? 30" is a standard door width and a prehung 30" door should fit in your rough opening since it fit a 32" door without a jamb. The jamb will be about 1 1/2" wide total, so you"ll have room for shims to square it all up. Yes, you will lose 2" of opening and only you can tell us if that will be an issue. Agree. If I understand what he's saying, he has a 2x4 door frame that is 32" wide. A 30" door should then fit between the existing framing. One issue might be the height. Since you have no jamb, it's hard for us to say whether an 80" pre-hung door with threshold and jamb will fit. You may need to get a shorter door or one without a threshold or adjust the header.- Hide quoted text - - Show quoted text - That's a good point. The height could be an issue. But it looks like HD has one that is a 30X78: http://www.homedepot.com/buy/doors-w...or-166458.html If we had more info I think we might find a solution that's a lot easier than building a new door. |
#33
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 4:32 PM, Puddin' Man wrote:
.... HD has got a Jeld-wen steel-skin 32 x 79 x 1.75" for $96. It's close, but it'd be a headache. .... I found several six-panel wood or fiberglass at various Menard's over the country from $25 to $75 from their returned/never picked/etc. That kind of place is another possibility for cheap if that's the ultimate goal... -- |
#34
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 15:43:50 -0700 (PDT), "
wrote: On Jul 11, 3:39*pm, DerbyDad03 wrote: On Jul 11, 3:22*pm, Puddin' Man wrote: On Wed, 11 Jul 2012 10:25:37 -0700 (PDT), " wrote: You can get a basic pre-hung entry door for $100. *What is it going to cost to construct a door? A good bit less than $100, the way I (mistakenly) conceptualized it. As for hassle, it's far simpler to put in a pre-hung door than it is to build your own door. * Much harder to screw up too. That's why pros do it that way. As for aggravation, *wait until you've spent hours building the door, many more hours of aggravation because it won't fit, close, etc in the frame from the previously sagging door, etc.... Try this: the garage was built in 1955. There is no frame around this door, just double 2x4's. Shoddy construction, I suppose, but that's how they sometimes did it back then. I had hoped for a simple fix. Doesn't now look that way. * P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." "There is no frame around this door..." First, let's make sure we are using the correct terminology. It's call a "jamb", not a "frame". Agree. Normally you'd have framing consisting of 2x4's and then a door jamb. But it sounds like he has no jamb? Which is weird because then without a jamb on the sides you would have exposed not only the 2 x 4's, but also the edge of the sheathing on the outside, so how is that sealed against the rain? And on the inside, where the 2 x4 ends, you'd be seeing the edge of the drywall or whatever the interior material is. In other words, you'd see what you usually see when you take off the jamb. Can he tell us that is what he has? That is essentially what I have. There are some 1 x 2 strips nailed to the 2x4 frames -outside-, against which the door closes. Otherwise it's all 2x4's. 30" is a standard door width and a prehung 30" door should fit in your rough opening since it fit a 32" door without a jamb. The jamb will be about 1 1/2" wide total, so you"ll have room for shims to square it all up. Yes, you will lose 2" of opening and only you can tell us if that will be an issue. It's undesirable. Best to restore what they did back in '55. Agree. If I understand what he's saying, he has a 2x4 door frame that is 32" wide. A 30" door should then fit between the existing framing. No! One issue might be the height. Since you have no jamb, it's hard for us to say whether an 80" pre-hung door with threshold and jamb will fit. You may need to get a shorter door or one without a threshold or adjust the header.- Hide quoted text - - Show quoted text - That's a good point. The height could be an issue. But it looks like HD has one that is a 30X78: http://www.homedepot.com/buy/doors-w...or-166458.html I just took measurements against one of these at the local HD this afternoon. It's close but no cigar. And it's steel-skin. If we had more info I think we might find a solution that's a lot easier than building a new door. I've just about given up on "build new". Was just an idea. Thanks, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#35
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 8:13*pm, Puddin' Man wrote:
On Wed, 11 Jul 2012 15:43:50 -0700 (PDT), " wrote: On Jul 11, 3:39*pm, DerbyDad03 wrote: On Jul 11, 3:22*pm, Puddin' Man wrote: "There is no frame around this door..." First, let's make sure we are using the correct terminology. It's call a "jamb", not a "frame". Agree. *Normally you'd have framing consisting of 2x4's and then a door jamb. *But it sounds like he has no jamb? *Which is weird because then without a jamb on the sides you would have exposed not only the 2 x 4's, but also the edge of the sheathing on the outside, so how is that sealed against the rain? * And on the inside, where the 2 x4 ends, you'd be seeing the edge of the drywall or whatever the interior material is. *In other words, you'd see what you usually see when you take off the jamb. Can he tell us that is what he has? That is essentially what I have. There are some 1 x 2 strips nailed to the 2x4 frames -outside-, against which the door closes. Otherwise it's all 2x4's. 30" is a standard door width and a prehung 30" door should fit in your rough opening since it fit a 32" door without a jamb. The jamb will be about 1 1/2" wide total, so you"ll have room for shims to square it all up. Yes, you will lose 2" of opening and only you can tell us if that will be an issue. It's undesirable. Best to restore what they did back in '55. What they did back in '55 was wrong. They hung a door slab in a RO with no jamb. Why would it be best to restore what they did in '55? Is Better Homes and Gardens coming to put your house on some historic homes list? Oh wait...1955? I don't think so. So if you want to restore it back to what they did in '55, why can't you just buy a 32" door and hang it the same way they did? This thread has gotten so long that I don't recall if you ever told us why a 32" x 80" slab won't just fit into the opening. As far as I can tell, the extra thickness of doors today should not be an issue since the door opens in. ...... Agree. *If I understand what he's saying, he has a 2x4 door frame that is 32" wide. *A 30" door should then fit between the existing framing. No! "No" to what? You said you have a 32" door. You said you have no jamb. Therefore the width of your opening must be just a bit wider than 32" A prehung 30" door requires a 32" rough opening to allow for the jamb and some shims. I ask again "No" to what? One issue might be the height. Since you have no jamb, it's hard for us to say whether an 80" pre-hung door with threshold and jamb will fit. You may need to get a shorter door or one without a threshold or adjust the header. That's a good point. *The height could be an issue. *But it looks like HD has one that is a 30X78: http://www.homedepot.com/buy/doors-w...doors-front-do... I just took measurements against one of these at the local HD this afternoon. It's close but no cigar. And it's steel-skin. How about telling us what "close but no cigar" means. Too big? Too small? Too wide? To short? What exactly is the problem with a 30 x 78 prehung door. BTW...they make 30 x 78 wooden doors too. And guess what? Wooden doors can be trimmed down if they are too big. BTDT. |
#36
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 16:32:45 -0500, Puddin' Man
wrote: On Wed, 11 Jul 2012 13:06:50 -0500, dpb wrote: On 7/11/2012 12:11 PM, Puddin' Man wrote: On Wed, 11 Jul 2012 09:27:11 -0500, wrote: On 7/11/2012 6:58 AM, Puddin' Man wrote: ... Have been to Lowes, Restore, etc. Can't find suitable replacement. That's hard to conceive there's nowhere in any place of any size at all that doesn't have a "veritable plethora" of salvage building materials...where are you located? St. Louis, MO. They've all got "something": nothing fit all that well. Perhat Lumber 314.481.9302 6023 S. Broadway, St. Louis, MO 63111 accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... How difficult is it to "build" a door? 32 x 80 x 1.25"? ... ... Perhat Lumber 314.481.9302 6023 S. Broadway, St. Louis, MO 63111 accepts and sell architectural salvage, used lumber, used doors, used brick, asphalt kettles, and various building materials I called. Evidently it's just a yard full of junk. I asked if they *might* have an ext. door 1.25" in thickness. Poor gal had noooooooo idea. Surprised I couldn't find much else online...there's _got_ to be somewhere w/ a whole pile of used doors to go through... Habitat Restore. I've already done a walk-thru, but their stuff is so disorganized I wouldn't be surprised if I walked right by one. Will likely go back. Without AC it's brutal in there. Can't spin a set of these except in large table-mounted router, unfortunately, sorry...but, you're perfect excuse to upgrade! Ah, lemme see ... whasis? $400 for the bits, $500 for a router rig (but I'd need to stop and build the table?)?? :-) I'm still of the mind to suggest keep looking for more recycle places or just keep checking the stock at places you've tried or just bite the bullet and rebuild the one you have. Maybe if it drags into Sept. and I'm not in a strait-jacket. I really think you'll find it less daunting in practice than the trepidation before beginning. And, just think, once you've started then you _have_ to finish! Yes, yes, I've been in -that- situation ... HD has got a Jeld-wen steel-skin 32 x 79 x 1.75" for $96. It's close, but it'd be a headache. Only if you are over 79 inches tall or have a real spring in your step - - - - -. Thanks, P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#37
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Wed, 11 Jul 2012 18:51:20 -0500, dpb wrote:
On 7/11/2012 4:32 PM, Puddin' Man wrote: ... HD has got a Jeld-wen steel-skin 32 x 79 x 1.75" for $96. It's close, but it'd be a headache. ... I found several six-panel wood or fiberglass at various Menard's over the country from $25 to $75 from their returned/never picked/etc. That kind of place is another possibility for cheap if that's the ultimate goal... It's part of it. No Menards within 100+ mi. P "Law Without Equity Is No Law At All. It Is A Form Of Jungle Rule." |
#38
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On 7/11/2012 10:35 PM, Puddin' Man wrote:
.... No Menards within 100+ mi. .... Didn't say it _had_ to be Menards...others must deal w/ same things... -- |
#39
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
On Jul 11, 8:50*pm, DerbyDad03 wrote:
On Jul 11, 8:13*pm, Puddin' Man wrote: On Wed, 11 Jul 2012 15:43:50 -0700 (PDT), " wrote: On Jul 11, 3:39*pm, DerbyDad03 wrote: On Jul 11, 3:22*pm, Puddin' Man wrote: "There is no frame around this door..." First, let's make sure we are using the correct terminology. It's call a "jamb", not a "frame". Agree. *Normally you'd have framing consisting of 2x4's and then a door jamb. *But it sounds like he has no jamb? *Which is weird because then without a jamb on the sides you would have exposed not only the 2 x 4's, but also the edge of the sheathing on the outside, so how is that sealed against the rain? * And on the inside, where the 2 x4 ends, you'd be seeing the edge of the drywall or whatever the interior material is. *In other words, you'd see what you usually see when you take off the jamb. Can he tell us that is what he has? That is essentially what I have. There are some 1 x 2 strips nailed to the 2x4 frames -outside-, against which the door closes. Otherwise it's all 2x4's. Then what happens when those 2x4's meet the sheathing, siding, etc? Same thing inside the garage? Normally those areas would be covered, sealed against the weather by the door jamb and casement molding. A couple of pics of this would be a great help in making suggestions. 30" is a standard door width and a prehung 30" door should fit in your rough opening since it fit a 32" door without a jamb. The jamb will be about 1 1/2" wide total, so you"ll have room for shims to square it all up. Yes, you will lose 2" of opening and only you can tell us if that will be an issue. It's undesirable. Best to restore what they did back in '55. What they did back in '55 was wrong. They hung a door slab in a RO with no jamb. Why would it be best to restore what they did in '55? Is Better Homes and Gardens coming to put your house on some historic homes list? Oh wait...1955? I don't think so. Agree. That door was installed incorrectly according to not only the practices of 1955, but probably 100+ years before that. Sure, if it's something vintage that's consistent with that period, then it's worth preserving, but I'm not getting that here. When I do repairs, if what was done before was wrong, then if I have an opportunity to do it right, I will. And in this case, from what I've heard so far, doing it right not only sounds possible, but I suspect it's less work than building a new door from scratch and will produce a much better finished product. So if you want to restore it back to what they did in '55, why can't you just buy a 32" door and hang it the same way they did? This thread has gotten so long that I don't recall if you ever told us why a 32" x 80" slab won't just fit into the opening. As far as I can tell, the extra thickness of doors today should not be an issue since the door opens in. ..... I asked a few posts ago what the fitment issue was. AFAIK, all we have to go on is this: "What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I didn't pay much attention to the first part. But re-reading it, if climate is the big concern, why not just wait until Sept and repair the existing door? Or, alternatively, take off the door, fix it in the cool basement where he's proposing to build a door, and put up a sheet of plywood temporarily to secure the opening. It's just a garage entry door, so securing it in that fashion should be easy. Agree. *If I understand what he's saying, he has a 2x4 door frame that is 32" wide. *A 30" door should then fit between the existing framing. No! "No" to what? I think we have a failure to communicate here..... You said you have a 32" door. You said you have no jamb. Therefore the width of your opening must be just a bit wider than 32" A prehung 30" door requires a 32" rough opening to allow for the jamb and some shims. I ask again "No" to what? One issue might be the height. Since you have no jamb, it's hard for us to say whether an 80" pre-hung door with threshold and jamb will fit. You may need to get a shorter door or one without a threshold or adjust the header. That's a good point. *The height could be an issue. *But it looks like HD has one that is a 30X78: http://www.homedepot.com/buy/doors-w...doors-front-do.... I just took measurements against one of these at the local HD this afternoon. It's close but no cigar. And it's steel-skin. How about telling us what "close but no cigar" means. Too big? Too small? Too wide? To short? What exactly is the problem with a 30 x 78 prehung door. If I had to guess, it's because his existing door has no door jamb, no TRIM MOLDING and he's unfamiliar with how a door is normally installed. So, he's looking for something that has to fit EXACTLY to what's there, instead of fitting in loosely in a rough opeing, then being SHIMMED, which is what you do with a pre-hung. I'd suggest he find some videos of how doors are supposed to be installed online. Putting in a new pre-hung and cutting some moldings sounds a lot easier and more within the skill grade of a typical home project than building a door. And in this case, it would make what is apparently an oddball, half-assed door into a normal one. |
#40
Posted to alt.home.repair
|
|||
|
|||
How difficult is it to "build" a door?
Puddin' Man wrote:
This is a continuation of the "Sagging Garage Door" saga from 06-17-12. What with the Big Heat, etc, it's not practical to repair the door. Have been to Lowes, Restore, etc. Can't find suitable replacement. How difficult is it to "build" a door? 32 x 80 x 1.25"? I am surprised that you are having a problem finding a replacement door that is that size. 32 x 80 is a standard size. I don't remember the standard thickness, so I don't know if they are 1.25 inches thick. But a door that is not exactly the same thickness can still be installed by either adjusting the trim or having Building a new one seems like it would be a real project and a pain to have to do. For those who didn't see the original "Sagging Garage Door" post (I had to look it up), here it is: --------------- I have a detached garage (built in 1955) door made of wood segments joined by woodwork that looks something like tongue-in-groove flooring. Replacing the door is probably impractical. On the garage door, some of the grooves are working loose making one end of the door sag. I had to plane the knob end of the door to keep it from scraping the floor. Worked for a while, now it scrapes again. You can see what is going on if you view the following Photobucket pix 1-at-a-time: http://i1156.photobucket.com/albums/...06-2012002.jpg http://i1156.photobucket.com/albums/...06-2012001.jpg http://i1156.photobucket.com/albums/...06-2012002.jpg In the last pic, the lower segment of the door is pulling away at top-of- segment. If the joints are loose enough to allow the observed sagging, it seems like it should be possible to reverse the sagging (i.e. by storing the door upside down or somesuch) and then reinforce it to hold true. But I havent figgered out how. Does anybody know of any tricks/techniques for reinforcing/repairing such wood doors? ------------- |
Reply |
|
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
How difficult is it to "build" a door? | Woodworking | |||
New Patio Door and "build up" of sill. | Home Repair |