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#41
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Wiring in conduit
John Grabowski wrote:
You are demonstrating your inexperience in your statement. For one thing "your own home" becomes someone else's home at some point. True, one can determine that the conductor is shorted or open, but when things are not You should be able to do what you want in YOUR home. After all, it would be YOUR family and YOUR friends that could be killed. *Killing your own family and friends would certainly be rewarding enough for doing whatever you want in your own home. And if the extension he's planning is to his son's iron lung that he has to have because he can no longer afford the expensive care at the nursing facility? *All the more reason to do the work properly to prevent failure. There's always an exception to almost every rule, law, or code. *Yeah I've heard about that "Needed killing" defense in some states. I think that's called "The Texas Defense". Texans are known for their pragmatism. TDD |
#42
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Wiring in conduit
"The Daring Dufas" wrote in message ... JIMMIE wrote: On Jun 27, 11:15 pm, (Doug Miller) wrote: In article , JIMMIE wrote: On Jun 27, 1:52=A0pm, (Doug Miller) wrote: In article .= com, JIMMIE wrote: On Jun 27, 10:24=3DA0am, (Doug Miller) wrote: Code violation, and, if underground, unsafe besides. Electrical codes = are there for a reason. Don't advise people to disregard them. Agreed especially since he mentioned soldeing the wires. The code should be violated only by those who know how |. Soldering isn't a Code violation. I dont know what the NEC says about soldering but its a bad idea. Solder joints cant handle 20 amps of current unless they are made extremely well. Ive known to many really fine electricians that couldnt solder worth anything. Even a pretty good solder joint will melt with 10 amps. Cycle the load on an off a few times and the joint will soon have more resistance than the hair dryer someone had been using on the circuit. Complete nonsense (except for the part where you say you don't know what the NEC says -- *that*, I believe).- Hide quoted text - - Show quoted text - I know that solder joints are forbidden on primary power circuits by contract in many applications because there are reliabilty problems with them. I also know that I have the skill to make such connections reliably. In my job I dont keep up with the NEC anymore but I do know that they were allowed years ago but thought that this would be removed one day, this was a consideration back in the 70s because it allowed on the skill of the electrican to make mutiple connections without ever making a mistake. Used to, and Im paraphrasing a lot because I dont have a copy of the NEC and I will take your word for it that it is still allowed, the joint had to be of a quality where you didnt really need the solder before it was soldered and the connection must not rely on the solder for a circuit path, I take it this is still true. I am sure you will let me know if it is not. The problem is that solder will melt with just a few amps of current passing through it. Once it melts and cools it may form a "cold joint" with a high resistance. HIGH is a very relative term in this case as it may mean conderably less than one ohm but much greater than the fraction of a milliohm resistance of a good joint. These damaged splice would work fine for years as long as the load on them was low but the first time someone added something to increase the load on them they would fail. In the 80s we had to remove all the soldered splices from our wireways for the above reason, they were considered substandard. This is quite different from the philosophy of the 60's when I was taught that soldered joints were the acme of electrical splices and wirenuts were a fire waiting to happen. I cant think of a single reason anyone would want to use a soldered joint for primary power wiring with the exception of what the OP wanted to do and that was to circumvent other NEC specifications. Jimmie Many years ago, soldering was used in house wiring. The electricians used those big hunk of metal soldering irons and if I remember, the things were not electric, they had to be heated by a torch. The connections were insulated by that old black friction tape. I come across it along with knob and tube wiring in very old houses and buildings. TDD When I started in the early 70's we still had a few electric soldering irons in the shop. I don't think they used them since the 50's. The splices were wrapped in rubber tape, then covered with friction tape. Unless they made a "cold" joint accidentally, those splices lasted forever, or at least until the next guy came along to add to it |
#43
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Wiring in conduit
The Daring Dufas wrote:
JIMMIE wrote: On Jun 27, 11:15 pm, (Doug Miller) wrote: In article , JIMMIE wrote: On Jun 27, 1:52=A0pm, (Doug Miller) wrote: In article .= com, JIMMIE wrote: On Jun 27, 10:24=3DA0am, (Doug Miller) wrote: Code violation, and, if underground, unsafe besides. Electrical codes = are there for a reason. Don't advise people to disregard them. Agreed especially since he mentioned soldeing the wires. The code should be violated only by those who know how |. Soldering isn't a Code violation. I dont know what the NEC says about soldering but its a bad idea. Solder joints cant handle 20 amps of current unless they are made extremely well. Ive known to many really fine electricians that couldnt solder worth anything. Even a pretty good solder joint will melt with 10 amps. Cycle the load on an off a few times and the joint will soon have more resistance than the hair dryer someone had been using on the circuit. Complete nonsense (except for the part where you say you don't know what the NEC says -- *that*, I believe).- Hide quoted text - - Show quoted text - I know that solder joints are forbidden on primary power circuits by contract in many applications because there are reliabilty problems with them. I also know that I have the skill to make such connections reliably. In my job I dont keep up with the NEC anymore but I do know that they were allowed years ago but thought that this would be removed one day, this was a consideration back in the 70s because it allowed on the skill of the electrican to make mutiple connections without ever making a mistake. Used to, and Im paraphrasing a lot because I dont have a copy of the NEC and I will take your word for it that it is still allowed, the joint had to be of a quality where you didnt really need the solder before it was soldered and the connection must not rely on the solder for a circuit path, I take it this is still true. I am sure you will let me know if it is not. The problem is that solder will melt with just a few amps of current passing through it. Once it melts and cools it may form a "cold joint" with a high resistance. HIGH is a very relative term in this case as it may mean conderably less than one ohm but much greater than the fraction of a milliohm resistance of a good joint. These damaged splice would work fine for years as long as the load on them was low but the first time someone added something to increase the load on them they would fail. In the 80s we had to remove all the soldered splices from our wireways for the above reason, they were considered substandard. This is quite different from the philosophy of the 60's when I was taught that soldered joints were the acme of electrical splices and wirenuts were a fire waiting to happen. I cant think of a single reason anyone would want to use a soldered joint for primary power wiring with the exception of what the OP wanted to do and that was to circumvent other NEC specifications. Jimmie Many years ago, soldering was used in house wiring. The electricians used those big hunk of metal soldering irons and if I remember, the things were not electric, they had to be heated by a torch. The connections were insulated by that old black friction tape. I come across it along with knob and tube wiring in very old houses and buildings. TDD It wasn't that long ago. In getting my grandmother's 1961 house ready for sale, I was changing out a crapped-out pull chain fixture in the basement. Much to my surprise, the pigtail on the daisy-chain circuit was neatly soldered and taped- no wirenuts. And this place was wired in Romex, albeit the fabric-covered kind. I've worked on similar era houses that had modern-style wire nuts (all black, of course, no color coding in those days), so this must have been an old electrician near the end of his career. -- aem sends... |
#44
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Wiring in conduit
In article , JIMMIE wrote:
The problem is that solder will melt with just a few amps of current passing through it. Absolute nonsense. |
#45
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Wiring in conduit
Running 3 #10's (stranded) in 1-1/2" PVC conduit. Total run 75 feet.
Does code allow me to have a splice within the conduit? Seems like it is kind of accessible since I can easily pull it from both ends in case of problems. Two 90° bends are involved but I am using long sweeps. BTW, while I'm typically not a cheapskate, on my retirement allowance I would rather not pay for a new roll of wire ($65) when I'm only shy a few feet. Buying a single 75' piece, by the foot, will still set me back $30. I wouldn't recommend a spliced connection in conduit. I don't believe code allows it, but even if you made a successful soldered and insulated splice that section of the wire would be "stiff" compared to the rest of the flexible wire. It may make it more difficult to pull the wire through conduit bends, and if the splice is not "mechanically" as strong as the wire, you could pull the splice apart when pulling the cable. You would never know if there is damage to the splice until you have an electrical problem. For example, say a portion of the splice breaks but leaves a strand or two of the stranded wire. It would work fine until put under enough load to overheat the wire. This could melt the insulation on adjoining cables and cause a short. You didn't mention what this conduit run was for, but I suspect $30 for a piece of wire is minimal compared to the rest of the project. Have you compared the cost of the wire and conduit, against just running a bare UF rated underground cable? If you're running conduit, you're probably spending a little extra to do the job right and allow flexibility in the future. Why cheap out on the last little piece of wire? If you're REALLY strapped for cash, watch your local Craigslist for people getting rid of electrical supplies, and/or post an ad that you're looking for some. I sold a couple hundred feet of various cables a few months ago for $10, and see contractors selling surplus all the time. There wouldn't be any harm using a "larger" wire than you need (i.e. Using a #6 or #8 gauge wire in place of your #10), so that widens your options a bit. If you're going to do the job, you might as well do it right... Good Luck, Anthony |
#46
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Wiring in conduit
In article
, JIMMIE wrote: The problem is that solder will melt with just a few amps of current passing through it. Well that's completely untrue. Electric current doesn't melt solder. |
#47
Posted to alt.home.repair
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Wiring in conduit
"JIMMIE" wrote in message ... On Jun 27, 11:15 pm, (Doug Miller) wrote: In article , JIMMIE wrote: On Jun 27, 1:52=A0pm, (Doug Miller) wrote: In article .= com, JIMMIE wrote: On Jun 27, 10:24=3DA0am, (Doug Miller) wrote: Code violation, and, if underground, unsafe besides. Electrical codes = are there for a reason. Don't advise people to disregard them. Agreed especially since he mentioned soldeing the wires. The code should be violated only by those who know how |. Soldering isn't a Code violation. I dont know what the NEC says about soldering but its a bad idea. Solder joints cant handle 20 amps of current unless they are made extremely well. Ive known to many really fine electricians that couldnt solder worth anything. Even a pretty good solder joint will melt with 10 amps. Cycle the load on an off a few times and the joint will soon have more resistance than the hair dryer someone had been using on the circuit. Complete nonsense (except for the part where you say you don't know what the NEC says -- *that*, I believe).- Hide quoted text - - Show quoted text - I know that solder joints are forbidden on primary power circuits by contract in many applications because there are reliabilty problems with them. I also know that I have the skill to make such connections reliably. In my job I dont keep up with the NEC anymore but I do know that they were allowed years ago but thought that this would be removed one day, this was a consideration back in the 70s because it allowed on the skill of the electrican to make mutiple connections without ever making a mistake. Used to, and Im paraphrasing a lot because I dont have a copy of the NEC and I will take your word for it that it is still allowed, the joint had to be of a quality where you didnt really need the solder before it was soldered and the connection must not rely on the solder for a circuit path, I take it this is still true. I am sure you will let me know if it is not. The problem is that solder will melt with just a few amps of current passing through it. Once it melts and cools it may form a "cold joint" with a high resistance. HIGH is a very relative term in this case as it may mean conderably less than one ohm but much greater than the fraction of a milliohm resistance of a good joint. These damaged splice would work fine for years as long as the load on them was low but the first time someone added something to increase the load on them they would fail. In the 80s we had to remove all the soldered splices from our wireways for the above reason, they were considered substandard. This is quite different from the philosophy of the 60's when I was taught that soldered joints were the acme of electrical splices and wirenuts were a fire waiting to happen. I cant think of a single reason anyone would want to use a soldered joint for primary power wiring with the exception of what the OP wanted to do and that was to circumvent other NEC specifications. Jimmie Considering that solder melts at 374 degrees F, there would be an awful lot of fires going on, if you were correct. |
#49
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Wiring in conduit
On Sun, 28 Jun 2009 00:51:57 GMT, (Doug Miller)
wrote: In article , wrote: On Sat, 27 Jun 2009 17:52:46 GMT, (Doug Miller) wrote: In article , JIMMIE wrote: On Jun 27, 10:24=A0am, (Doug Miller) wrote: Code violation, and, if underground, unsafe besides. Electrical codes are there for a reason. Don't advise people to disregard them. Agreed especially since he mentioned soldeing the wires. The code should be violated only by those who know how |. Soldering isn't a Code violation. Soldering stranded cable CAN be. Cite, please. In aircraft use soldered connections are verbotten because solder wicks back the cable and the cable becomes brittle - causing vibration to break the wire. Same in industrial control panels. Not sure of NEC application in residential wiring - but bad practice, regardless. |
#50
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Wiring in conduit
On Sun, 28 Jun 2009 12:34:06 -0400, "RBM" wrote:
When I started in the early 70's we still had a few electric soldering irons in the shop. I don't think they used them since the 50's. The splices were wrapped in rubber tape, then covered with friction tape. Unless they made a "cold" joint accidentally, those splices lasted forever, or at least until the next guy came along to add to it That practice went out with knob and tube wiring. A "western union" or "lineman's " splice was used. This was all well before a unified code was in existance, IIRC. Maximum load in those days was about 50 amps for the whole house - with a "ring topology" meaning the load was shared over both ends of the circuit - totally different system in North America today - with single loads often exceding the total house load of years gone by. |
#51
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Wiring in conduit
On Sun, 28 Jun 2009 16:40:33 GMT, aemeijers wrote:
The Daring Dufas wrote: JIMMIE wrote: On Jun 27, 11:15 pm, (Doug Miller) wrote: In article , JIMMIE wrote: On Jun 27, 1:52=A0pm, (Doug Miller) wrote: In article .= com, JIMMIE wrote: On Jun 27, 10:24=3DA0am, (Doug Miller) wrote: Code violation, and, if underground, unsafe besides. Electrical codes = are there for a reason. Don't advise people to disregard them. Agreed especially since he mentioned soldeing the wires. The code should be violated only by those who know how |. Soldering isn't a Code violation. I dont know what the NEC says about soldering but its a bad idea. Solder joints cant handle 20 amps of current unless they are made extremely well. Ive known to many really fine electricians that couldnt solder worth anything. Even a pretty good solder joint will melt with 10 amps. Cycle the load on an off a few times and the joint will soon have more resistance than the hair dryer someone had been using on the circuit. Complete nonsense (except for the part where you say you don't know what the NEC says -- *that*, I believe).- Hide quoted text - - Show quoted text - I know that solder joints are forbidden on primary power circuits by contract in many applications because there are reliabilty problems with them. I also know that I have the skill to make such connections reliably. In my job I dont keep up with the NEC anymore but I do know that they were allowed years ago but thought that this would be removed one day, this was a consideration back in the 70s because it allowed on the skill of the electrican to make mutiple connections without ever making a mistake. Used to, and Im paraphrasing a lot because I dont have a copy of the NEC and I will take your word for it that it is still allowed, the joint had to be of a quality where you didnt really need the solder before it was soldered and the connection must not rely on the solder for a circuit path, I take it this is still true. I am sure you will let me know if it is not. The problem is that solder will melt with just a few amps of current passing through it. Once it melts and cools it may form a "cold joint" with a high resistance. HIGH is a very relative term in this case as it may mean conderably less than one ohm but much greater than the fraction of a milliohm resistance of a good joint. These damaged splice would work fine for years as long as the load on them was low but the first time someone added something to increase the load on them they would fail. In the 80s we had to remove all the soldered splices from our wireways for the above reason, they were considered substandard. This is quite different from the philosophy of the 60's when I was taught that soldered joints were the acme of electrical splices and wirenuts were a fire waiting to happen. I cant think of a single reason anyone would want to use a soldered joint for primary power wiring with the exception of what the OP wanted to do and that was to circumvent other NEC specifications. Jimmie Many years ago, soldering was used in house wiring. The electricians used those big hunk of metal soldering irons and if I remember, the things were not electric, they had to be heated by a torch. The connections were insulated by that old black friction tape. I come across it along with knob and tube wiring in very old houses and buildings. TDD It wasn't that long ago. In getting my grandmother's 1961 house ready for sale, I was changing out a crapped-out pull chain fixture in the basement. Much to my surprise, the pigtail on the daisy-chain circuit was neatly soldered and taped- no wirenuts. And this place was wired in Romex, albeit the fabric-covered kind. I've worked on similar era houses that had modern-style wire nuts (all black, of course, no color coding in those days), so this must have been an old electrician near the end of his career. And most of the early "wirenuts" had set-screws that clamped the wires together, and the bakelite insulator cap screwed onto that - none of the "twist-on" devices like today (the old "Marr "connector, vs the "Marrette" today IIRC) |
#52
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Wiring in conduit
In article , wrote:
On Sun, 28 Jun 2009 00:51:57 GMT, (Doug Miller) wrote: Soldering isn't a Code violation. Soldering stranded cable CAN be. Cite, please. In aircraft use soldered connections are verbotten because solder wicks back the cable and the cable becomes brittle - causing vibration to break the wire. Same in industrial control panels. Unless those applications are covered by the Code, then it's not a Code violation. Not sure of NEC application in residential wiring - but bad practice, regardless. Bad practice in some applications, perhaps. But a Code violation? Not that I'm aware of. |
#53
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Wiring in conduit
wrote in message ... On Sun, 28 Jun 2009 12:34:06 -0400, "RBM" wrote: When I started in the early 70's we still had a few electric soldering irons in the shop. I don't think they used them since the 50's. The splices were wrapped in rubber tape, then covered with friction tape. Unless they made a "cold" joint accidentally, those splices lasted forever, or at least until the next guy came along to add to it That practice went out with knob and tube wiring. A "western union" or "lineman's " splice was used. This was all well before a unified code was in existance, IIRC. Maximum load in those days was about 50 amps for the whole house - with a "ring topology" meaning the load was shared over both ends of the circuit - totally different system in North America today - with single loads often exceding the total house load of years gone by. These are typical twisted wire splices, made in junction boxes, not western union, the same type you'd put a wire nut on today |
#54
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Wiring in conduit
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#55
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Wiring in conduit
On Jun 27, 6:25*pm, Smitty Two wrote:
Good grief. I knew I was going to get some **** about this, but a well soldered and insulated splice in a spacious conduit with wide sweeping turns is hardly dangerous, the damn code be damned. There's about a one in ten billion chance it will go short or open in the lifetime of the house, and if it does either, it's STILL not dangerous or difficult to diagnose or repair. If the retired homeowner on a fixed income wants to save a few bucks on wire, let him splice the **** if he knows how. Millions of people survived the advent of electricity before there were all these laws to protect us from ourselves.- Hide quoted text - - Show quoted text - Well, I guess I'm that 10 billionth person. Had an outlet go dead, started troubleshooting, traced it to a break somewhere between a particular junction box and the outlet. This was on a circuit in conduit. I just said what the heck, let's pull this wire out and replace it since I don't know what's going on. Pulled the wire out and found a splice in the middle of the conduit. Someone decided to save 10 feet of wire and splice two 5 foot pieces together. The splice failed. Replaced said wire and everything was fine. Ken |
#56
Posted to alt.home.repair
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Wiring in conduit
wrote:
On Sun, 28 Jun 2009 00:51:57 GMT, (Doug Miller) Cite, please. In aircraft use soldered connections are verbotten because solder wicks back the cable and the cable becomes brittle - causing vibration to break the wire. Same in industrial control panels. Not sure of NEC application in residential wiring - but bad practice, regardless. Last time I looked at UL508A, which is the UL standard for industrial control panels, it didn't say anything about solder. "Wicking" only happens with stranded wires. It is not obvious to me that a soldered connection is less reliable than a wirenut connection when exposed to vibration. The NEC appears to prohibit solder for connecting ground wires in a box (250.148-E - "solely" is not entirely clear). My recollection is you can't solder connections for the wire to system grounding electrodes (GEC). Other than that I am not aware of NEC prohibitions on using solder. Solder was used into the BX days. The wires were twisted first. I believe the splice was pointed down and a solder pot was lifted to immerse the connection. I have seen 2 failures of soldered connections, one in K&T, the other BX. Both were "cold joints" - the wire did not bond to the solder. Soldering, when done by a competent installer, is probably at least as reliable as wirenuts. It is much less convenient, not cost-effective, and a major PITA if you have to rework the connection. -- bud-- |
#57
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Wiring in conduit
On Jun 28, 1:05*pm, Smitty Two wrote:
In article , *JIMMIE wrote: The problem is that solder will melt with just a few amps of current passing through it. Well that's completely untrue. Electric current doesn't melt solder. In a poorly made splice it certainly will. If there is not a good copper to copper contact the solder will melt. The NEC does or did make this clear. Jimmie |
#58
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Wiring in conduit
In article
, JIMMIE wrote: On Jun 28, 1:05*pm, Smitty Two wrote: In article , *JIMMIE wrote: The problem is that solder will melt with just a few amps of current passing through it. Well that's completely untrue. Electric current doesn't melt solder. In a poorly made splice it certainly will. If there is not a good copper to copper contact the solder will melt. The NEC does or did make this clear. Jimmie Having spent the last 25 years as the production manager of a manufacturing facility engaged largely in electronic assembly work, I think I know a bit about solder. Current plus resistance = heat, but solder is made of tin and lead (still in the U.S. anyway) and could hardly be classified as a resistor. Here, try this link: http://www.allmeasures.com/Formulae/...ical_resistivi ty/30.htm The resistivity of solder is given as Electrical Resistivity (rho) app 0.000000165 ohm.m and the resistance of a 10' length of solder of 1 sq. mm. cross sectional area is calculated as 1/2 ohm. If you have a cite that supports your contention that the NEC thinks electric current will melt solder, I'd be most interested in seeing it. |
#59
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Wiring in conduit
On Mon, 29 Jun 2009 17:02:19 -0700, Smitty Two
wrote: In article , JIMMIE wrote: On Jun 28, 1:05*pm, Smitty Two wrote: In article , *JIMMIE wrote: The problem is that solder will melt with just a few amps of current passing through it. Well that's completely untrue. Electric current doesn't melt solder. In a poorly made splice it certainly will. If there is not a good copper to copper contact the solder will melt. The NEC does or did make this clear. Jimmie Having spent the last 25 years as the production manager of a manufacturing facility engaged largely in electronic assembly work, I think I know a bit about solder. Current plus resistance = heat, but solder is made of tin and lead (still in the U.S. anyway) and could hardly be classified as a resistor. Here, try this link: http://www.allmeasures.com/Formulae/...ical_resistivi ty/30.htm The resistivity of solder is given as Electrical Resistivity (rho) app 0.000000165 ohm.m and the resistance of a 10' length of solder of 1 sq. mm. cross sectional area is calculated as 1/2 ohm. If you have a cite that supports your contention that the NEC thinks electric current will melt solder, I'd be most interested in seeing it. All those numbers have nothing to do with a circuit with a overload. It is true that the resistance of the solder can be considered 0, but that doesn't keep the temperature of the wire from getting hot under an overload. The overload doesn't have to be caused by a bad splice. You should stick to 12V BTW |
#60
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Wiring in conduit
In article ,
Metspitzer wrote: All those numbers have nothing to do with a circuit with a overload. It is true that the resistance of the solder can be considered 0, but that doesn't keep the temperature of the wire from getting hot under an overload. The overload doesn't have to be caused by a bad splice. WTF does an overload have to do with it? You can't just go throwing random faults into the discussion on a whim. If you've got an overload that's heating up the wires beyond the melting point of solder, and you haven't tripped an overcurrent protector somewhere, you've got worse problems than melted solder. Jimmie says that more than two amps of current through solder will melt the solder. Are you in his corner on that or not? You should stick to 12V BTW No thanks, I'm comfortable with AC. It doesn't scare me like it does some folk. |
#61
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Wiring in conduit
On Mon, 29 Jun 2009 17:54:11 -0700, Smitty Two
wrote: In article , Metspitzer wrote: All those numbers have nothing to do with a circuit with a overload. It is true that the resistance of the solder can be considered 0, but that doesn't keep the temperature of the wire from getting hot under an overload. The overload doesn't have to be caused by a bad splice. WTF does an overload have to do with it? You can't just go throwing An overload has everything to do with it. random faults into the discussion on a whim. If you've got an overload Are you suggesting that random faults don't occur? that's heating up the wires beyond the melting point of solder, and you haven't tripped an overcurrent protector somewhere, you've got worse problems than melted solder. Not really. I have seen suggestions in this very group that it is ok to go ahead and use 14 gauge wire on that light you want to put at the end of a run that is fed by a 20 amp breaker. Jimmie says that more than two amps of current through solder will melt the solder. Are you in his corner on that or not? Yes and no. 2 amps of current might melt solder on those printed circuit cards you use, but it would be negligible on 12-14 gauge wires that are used in houses. It would take something like using a toaster oven and a Fry daddy on the same circuit. That could bring the wire close to a temperature that would melt solder. A short circuit (random fault) would for sure. That is why the NEC requires splices to be mechanically secure before using solder. It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. |
#62
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Wiring in conduit
In article ,
Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. |
#63
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Wiring in conduit
On Mon, 29 Jun 2009 21:59:33 -0700, Smitty Two
wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Can 2 amps of solder melt current in house wiring. No Can 2 amps melt solder.....yes. Take a test lead and put it on one end of the solder and put 2 amps of current on it. Keep extending the length of the solder. You don't agree Doug? |
#64
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Wiring in conduit
On Jun 30, 12:59*am, Smitty Two wrote:
In article , *Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Please show me where I said 2 amps, I'll send you a dollar.. Yes the NEC permits soldering but unless you are extremely competent at it its a bad idea. Where I work we have 3 very capable electricians one with 32 years of experience but I know for a fact none of them can make a decent solder joint. They were never taught how. It is no longer a required skill in any electical training program I know of. Back in its day you flunked your apprenticeship if you couldnt make a proper solder joint so yes those were good connections.My grandfather was a master electrican who later ran a depot for the railroad( not sure if that was a promotion or not) but he taught me to solder a splice. I must have soldered a hundred of them to have him tear them apart even though after the first four or five they were all good splices. According to him that was the normal training method of the time. Anyone on this NG that has to ask whether they can use a soldering joint is going to to get a resounding NO from me. I figure those who are truly competent to do it have no need to ask. The same applies to anyone asking to bend the the rules of the NEC. Jimmie |
#65
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Wiring in conduit
JIMMIE wrote:
On Jun 30, 12:59 am, Smitty Two wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Please show me where I said 2 amps, I'll send you a dollar.. Yes the NEC permits soldering but unless you are extremely competent at it its a bad idea. Where I work we have 3 very capable electricians one with 32 years of experience but I know for a fact none of them can make a decent solder joint. They were never taught how. It is no longer a required skill in any electical training program I know of. Back in its day you flunked your apprenticeship if you couldnt make a proper solder joint so yes those were good connections.My grandfather was a master electrican who later ran a depot for the railroad( not sure if that was a promotion or not) but he taught me to solder a splice. I must have soldered a hundred of them to have him tear them apart even though after the first four or five they were all good splices. According to him that was the normal training method of the time. Anyone on this NG that has to ask whether they can use a soldering joint is going to to get a resounding NO from me. I figure those who are truly competent to do it have no need to ask. The same applies to anyone asking to bend the the rules of the NEC. Okay, I'm convinced solder joints are bad. I have another question: How do you wire-nut copper pipes? |
#66
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Wiring in conduit
In article , Metspitzer wrote:
2 amps of current might melt solder on those printed circuit cards you use, but it would be negligible on 12-14 gauge wires that are used in houses. It would take something like using a toaster oven and a Fry daddy on the same circuit. That could bring the wire close to a temperature that would melt solder. A short circuit (random fault) would for sure. That is why the NEC requires splices to be mechanically secure before using solder. To quote your own words: "It is obvious ... you really don't understand what is going on." That is *not* why the NEC requires soldered splices to be mechanically secure without the solder. The NEC requires that because solder lacks the strength necessary to make a connection mechanically secure. |
#67
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Wiring in conduit
In article , Metspitzer wrote:
On Mon, 29 Jun 2009 21:59:33 -0700, Smitty Two wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Can 2 amps of solder melt current in house wiring. No Can 2 amps melt solder.....yes. Take a test lead and put it on one end of the solder and put 2 amps of current on it. Keep extending the length of the solder. You don't agree Doug? The discussion was in the context of soldered splices, not infinite lengths of solder being used as circuit conductors. (That's a Code violation too, BTW) Do try to keep up. |
#68
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Wiring in conduit
In article , JIMMIE wrote:
Please show me where I said 2 amps, I'll send you a dollar.. http://groups.google.com/group/alt.h...c1b2922e1bd483 "The problem is that solder will melt with just a few amps of current passing through it." That simply isn't true. Yes the NEC permits soldering but unless you are extremely competent at it its a bad idea. [more nonsense snipped] That isn't true either. If a soldered joint can be "ripped apart" as you described, then it wasn't properly mechanically secured -- which means the joint wasn't any good *before* it was soldered. |
#69
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Wiring in conduit
Doug Miller wrote:
In article , Metspitzer wrote: 2 amps of current might melt solder on those printed circuit cards you use, but it would be negligible on 12-14 gauge wires that are used in houses. It would take something like using a toaster oven and a Fry daddy on the same circuit. That could bring the wire close to a temperature that would melt solder. A short circuit (random fault) would for sure. That is why the NEC requires splices to be mechanically secure before using solder. To quote your own words: "It is obvious ... you really don't understand what is going on." That is *not* why the NEC requires soldered splices to be mechanically secure without the solder. The NEC requires that because solder lacks the strength necessary to make a connection mechanically secure. And the NEC requires splices to be "mechanically and *electrically* secure without solder" before they are soldered. It is probably not possible to make a splice mechanically secure without it being electrically secure. The solder does not carry the full current. There is very little solder that carries any current. There are a huge number of soldered splices out there that have not been a problem for over 50 years. I have never seen a failed solder joint that was not defective from the start. If soldered joints were getting even a fraction as hot as claimed the insulation would be destroyed. The NEC allows solder to be used because a properly soldered splice is reliable. -- bud-- |
#70
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Wiring in conduit
On Mon, 29 Jun 2009 14:50:26 -0500, bud--
wrote: wrote: On Sun, 28 Jun 2009 00:51:57 GMT, (Doug Miller) Cite, please. In aircraft use soldered connections are verbotten because solder wicks back the cable and the cable becomes brittle - causing vibration to break the wire. Same in industrial control panels. Not sure of NEC application in residential wiring - but bad practice, regardless. Last time I looked at UL508A, which is the UL standard for industrial control panels, it didn't say anything about solder. "Wicking" only happens with stranded wires. It is not obvious to me that a soldered connection is less reliable than a wirenut connection when exposed to vibration. The NEC appears to prohibit solder for connecting ground wires in a box (250.148-E - "solely" is not entirely clear). My recollection is you can't solder connections for the wire to system grounding electrodes (GEC). Other than that I am not aware of NEC prohibitions on using solder. Solder was used into the BX days. The wires were twisted first. I believe the splice was pointed down and a solder pot was lifted to immerse the connection. I have seen 2 failures of soldered connections, one in K&T, the other BX. Both were "cold joints" - the wire did not bond to the solder. Soldering, when done by a competent installer, is probably at least as reliable as wirenuts. It is much less convenient, not cost-effective, and a major PITA if you have to rework the connection. I thought the OP mentioned stranded wire - but I could be wrong. I was responding to soldering STRANDED wire. |
#71
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Wiring in conduit
On Mon, 29 Jun 2009 07:56:27 -0400, "RBM" wrote:
wrote in message .. . On Sun, 28 Jun 2009 12:34:06 -0400, "RBM" wrote: When I started in the early 70's we still had a few electric soldering irons in the shop. I don't think they used them since the 50's. The splices were wrapped in rubber tape, then covered with friction tape. Unless they made a "cold" joint accidentally, those splices lasted forever, or at least until the next guy came along to add to it That practice went out with knob and tube wiring. A "western union" or "lineman's " splice was used. This was all well before a unified code was in existance, IIRC. Maximum load in those days was about 50 amps for the whole house - with a "ring topology" meaning the load was shared over both ends of the circuit - totally different system in North America today - with single loads often exceding the total house load of years gone by. These are typical twisted wire splices, made in junction boxes, not western union, the same type you'd put a wire nut on today Not common practice, and not normally used in the old knob and tube wiring.. At least not up here. |
#72
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Wiring in conduit
On Mon, 29 Jun 2009 17:02:19 -0700, Smitty Two
wrote: In article , JIMMIE wrote: On Jun 28, 1:05Â*pm, Smitty Two wrote: In article , Â*JIMMIE wrote: The problem is that solder will melt with just a few amps of current passing through it. Well that's completely untrue. Electric current doesn't melt solder. In a poorly made splice it certainly will. If there is not a good copper to copper contact the solder will melt. The NEC does or did make this clear. Jimmie Having spent the last 25 years as the production manager of a manufacturing facility engaged largely in electronic assembly work, I think I know a bit about solder. Current plus resistance = heat, but solder is made of tin and lead (still in the U.S. anyway) and could hardly be classified as a resistor. Here, try this link: Where do you buy leaded electronic solder in the USA? Can't get in Canada for about 5 years now. http://www.allmeasures.com/Formulae/...ical_resistivi ty/30.htm The resistivity of solder is given as Electrical Resistivity (rho) app 0.000000165 ohm.m and the resistance of a 10' length of solder of 1 sq. mm. cross sectional area is calculated as 1/2 ohm. If you have a cite that supports your contention that the NEC thinks electric current will melt solder, I'd be most interested in seeing it. |
#73
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Wiring in conduit
On Tue, 30 Jun 2009 01:17:26 -0400, Metspitzer
wrote: On Mon, 29 Jun 2009 21:59:33 -0700, Smitty Two wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Can 2 amps of solder melt current in house wiring. No Can 2 amps melt solder.....yes. Take a test lead and put it on one end of the solder and put 2 amps of current on it. Keep extending the length of the solder. You don't agree Doug? Don't need to go that far. How many amps does a 30 watt soldering iron draw? How about a 100 watt soldering iron? 150 watt soldering iron is a BIG iron - and still less than 2 amps on 1 115 volt nominal circuit. |
#74
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Wiring in conduit
On Tue, 30 Jun 2009 06:21:24 -0500, "HeyBub"
wrote: JIMMIE wrote: On Jun 30, 12:59 am, Smitty Two wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Please show me where I said 2 amps, I'll send you a dollar.. Yes the NEC permits soldering but unless you are extremely competent at it its a bad idea. Where I work we have 3 very capable electricians one with 32 years of experience but I know for a fact none of them can make a decent solder joint. They were never taught how. It is no longer a required skill in any electical training program I know of. Back in its day you flunked your apprenticeship if you couldnt make a proper solder joint so yes those were good connections.My grandfather was a master electrican who later ran a depot for the railroad( not sure if that was a promotion or not) but he taught me to solder a splice. I must have soldered a hundred of them to have him tear them apart even though after the first four or five they were all good splices. According to him that was the normal training method of the time. Anyone on this NG that has to ask whether they can use a soldering joint is going to to get a resounding NO from me. I figure those who are truly competent to do it have no need to ask. The same applies to anyone asking to bend the the rules of the NEC. Okay, I'm convinced solder joints are bad. I have another question: How do you wire-nut copper pipes? Never seen a compression union, eh? |
#76
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Wiring in conduit
On Tue, 30 Jun 2009 13:05:46 GMT, (Doug Miller)
wrote: In article , JIMMIE wrote: Please show me where I said 2 amps, I'll send you a dollar.. http://groups.google.com/group/alt.h...c1b2922e1bd483 "The problem is that solder will melt with just a few amps of current passing through it." That simply isn't true. Yes the NEC permits soldering but unless you are extremely competent at it its a bad idea. [more nonsense snipped] That isn't true either. If a soldered joint can be "ripped apart" as you described, then it wasn't properly mechanically secured -- which means the joint wasn't any good *before* it was soldered. Training involved soldering "western union" and "linesman" splices, which the instructor then attempted to dissassemble with a linesman's pliers. When dissassembled you could easily see how well the solder had penetrated and wetted the conductor - right through the joint. It was common practice - just like welding training involves fracturing the weld to see how good the weld penetration was. |
#77
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Wiring in conduit
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#78
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Wiring in conduit
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#79
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Wiring in conduit
In article , wrote:
On Tue, 30 Jun 2009 12:55:11 GMT, (Doug Miller) wrote: In article , Metspitzer wrote: 2 amps of current might melt solder on those printed circuit cards you use, but it would be negligible on 12-14 gauge wires that are used in houses. It would take something like using a toaster oven and a Fry daddy on the same circuit. That could bring the wire close to a temperature that would melt solder. A short circuit (random fault) would for sure. That is why the NEC requires splices to be mechanically secure before using solder. To quote your own words: "It is obvious ... you really don't understand what is going on." That is *not* why the NEC requires soldered splices to be mechanically secure without the solder. The NEC requires that because solder lacks the strength necessary to make a connection mechanically secure. In part. Also the joint MUST be able to stay mechanically connected IF the solder joint fails That's what I just said: "require[d] ... to be mechanically secure without the solder" . The copper wires must be able to form both a solid mechanical and electrical connection Yes, we know that. It's already been pointed out several times. - the solder just seals the joint to prevent oxidation and prevent the joint from working loose. Wrong. If solder is needed to prevent the joint from working loose, then it was in fact *not* "mechanically secure without solder" and therefore was not properly made. |
#80
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Wiring in conduit
Doug Miller wrote:
In article , wrote: On Tue, 30 Jun 2009 01:17:26 -0400, Metspitzer wrote: On Mon, 29 Jun 2009 21:59:33 -0700, Smitty Two wrote: In article , Metspitzer wrote: It is obvious when you ask the question......will 2A melt solder... you really don't understand what is going on. It's obvious to me that you're choosing not to follow the conversation, and to change things to suit your own perversions. I do know what's going on, but you're making up all kinds of random **** to satisfy yourself that I don't. Even Doug the NEC junkie told Jimmie he was flat wrong with his statement. Used practically the same words I did. Out. Can 2 amps of solder melt current in house wiring. No Can 2 amps melt solder.....yes. Take a test lead and put it on one end of the solder and put 2 amps of current on it. Keep extending the length of the solder. You don't agree Doug? Don't need to go that far. How many amps does a 30 watt soldering iron draw? How about a 100 watt soldering iron? 150 watt soldering iron is a BIG iron - and still less than 2 amps on 1 115 volt nominal circuit. Totally irrelevant to the discussion. A soldering iron generates heat by passing an electric current through a heating element, and it should be no surprise to anyone that a heating element designed to get hot enough to melt solder will in fact do so. The claim under discussion was that passing electric current through *solder* -- specifically a soldered splice -- will generate enough heat to melt the solder. And that claim is complete nonsense. Hi, If soldering job is poor or/and the wire was undersized. It can melt and separate. I 've seen it many times in my working days. You can make any kind of splice between two piece of wires; soldering, mechanical crimping/clamping, twisting together. wire nut..... If done properly all works OK. |
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