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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Cast bullet gear question..
Ive got a couple firearms Id like to try a bigger cast bullet in
(Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ...459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? I have a few extra dies so I can experiment Just pondering a bit. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#2
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Fri, 01 Mar 2013 06:28:56 -0800, Gunner
wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. -- Ed Huntress I have a few extra dies so I can experiment Just pondering a bit. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#3
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mar 1, 9:28*am, Gunner wrote:
Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? I would just make a die out of whatever steel you have handy that machines easily. Are you really going to use it enough to worry about wear? I would mike the first couple of bullets sized and then mike again when you have sized 50 bullets. That would give you an idea of the rate of wear. My bet is that there is not a lot of wear. If i am wrong , then i would take a die and case harden it. Dan |
#4
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Fri, 01 Mar 2013 09:32:14 -0500, Ed Huntress
wrote: On Fri, 01 Mar 2013 06:28:56 -0800, Gunner wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. Ive got a couple tool post grinders...just really concerned about keeping it from grinding a taper. It needs to be in the 10ths for square. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#5
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Fri, 1 Mar 2013 13:39:04 -0800 (PST), "
I would just make a die out of whatever steel you have handy that machines easily. Are you really going to use it enough to worry about wear? I would mike the first couple of bullets sized and then mike again when you have sized 50 bullets. That would give you an idea of the rate of wear. My bet is that there is not a lot of wear. If i am wrong , then i would take a die and case harden it. Dan That..is not a bad idea. I do have a machine shop and a heat treating oven. Not a bad idea at all. Thanks!! Id not considered making my own dies, oddly enough. Blush Many many thanks!! for slamming my head against reality! I honestly have no idea of why I didnt think of making all new dies from scratch. Crom knows I have the material and the tools...and maybe the skills. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#6
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Fri, 01 Mar 2013 14:00:53 -0800, Gunner
wrote: On Fri, 01 Mar 2013 09:32:14 -0500, Ed Huntress wrote: On Fri, 01 Mar 2013 06:28:56 -0800, Gunner wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. Ive got a couple tool post grinders...just really concerned about keeping it from grinding a taper. It needs to be in the 10ths for square. Over the length of a die, the straightness should be in the millionths. With a tool post grinder, you should be relying on the straightness of the lathe bed, and only over a very short length. Don't, for God's sake, use the compound. And spark-out. It will only take a minute. I've done similar things, Gunner, on my old South Bend. No taper. -- Ed Huntress Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#7
Posted to rec.crafts.metalworking
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Cast bullet gear question..
"Ed Huntress" wrote in message ... On Fri, 01 Mar 2013 06:28:56 -0800, Gunner wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. -- Ed Huntress Can you say Sunnen hone? Piece of cake---capable of working to millionths in quailified hands. Harold |
#8
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 04 Mar 2013 07:38:25 GMT, "Harold & Susan Vordos"
wrote: "Ed Huntress" wrote in message .. . On Fri, 01 Mar 2013 06:28:56 -0800, Gunner wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. -- Ed Huntress Can you say Sunnen hone? I can say it. I just can't afford it. -- Ed Huntress Piece of cake---capable of working to millionths in quailified hands. Harold |
#9
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 04 Mar 2013 07:38:25 GMT, "Harold & Susan Vordos"
wrote: "Ed Huntress" wrote in message .. . On Fri, 01 Mar 2013 06:28:56 -0800, Gunner wrote: Ive got a couple firearms Id like to try a bigger cast bullet in (Microgroove among others) My molds will cast a larger bullet..say .461...but I need to size to ..459 I have, lets say ,a lubricator/ sizer die that will do .457 Any good way to open them up .002? One assumes that they are harder than hell, and I dont have a good way to id grind them and keep out taper. Any suggestions or ? Before the jig grinder was invented, that kind of work (opening up hardened drill jigs, mostly) was done in a lathe with a high-speed internal grinder. A Dremel in your tool post works. -- Ed Huntress Can you say Sunnen hone? Piece of cake---capable of working to millionths in quailified hands. Harold I actually own a Sunnen. Not a bad idea at all. Ill have to see if the guy is done using it, and if he left me any of the smaller tooling Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#10
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Cast bullet gear question..
On Mar 4, 8:38*am, Ed Huntress wrote:
Can you say Sunnen hone? I can say it. I just can't afford it. -- Ed Huntress The used ones are not all that expensive. There is one on Ebay with a $1200 buy it now, and several more at under $2000 . But they are not exactly hobby machines. I could probably figure out a use for one every year or two. The same money could be spent on a vertical band saw and that would get a lot more use. Dan |
#11
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 4 Mar 2013 06:07:25 -0800 (PST), "
wrote: On Mar 4, 8:38*am, Ed Huntress wrote: Can you say Sunnen hone? I can say it. I just can't afford it. -- Ed Huntress The used ones are not all that expensive. There is one on Ebay with a $1200 buy it now, and several more at under $2000 . But they are not exactly hobby machines. I could probably figure out a use for one every year or two. The same money could be spent on a vertical band saw and that would get a lot more use. Dan For a little job like Gunner is talking about, the quickest and surest way to do it, absent a $1200 tool, is to use his internal grinder. I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress |
#12
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 4 Mar 2013 06:07:25 -0800 (PST), "
wrote: On Mar 4, 8:38*am, Ed Huntress wrote: Can you say Sunnen hone? I can say it. I just can't afford it. -- Ed Huntress The used ones are not all that expensive. There is one on Ebay with a $1200 buy it now, and several more at under $2000 . But they are not exactly hobby machines. I could probably figure out a use for one every year or two. The same money could be spent on a vertical band saw and that would get a lot more use. Dan I happen to have a rather nice Delta labled Milwaukee 20" metal/wood vertical bandsaw for sale at the moment. And the tires are in very good shape. $1800 and its yours Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#13
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mar 4, 9:47*am, Ed Huntress wrote:
I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan |
#14
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 4 Mar 2013 10:12:53 -0800 (PST), "
wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#15
Posted to rec.crafts.metalworking
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Cast bullet gear question..
On Mon, 04 Mar 2013 11:48:11 -0800, Gunner
wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. -- Cheers, John B. |
#16
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Cast bullet gear question..
On Mar 4, 8:30*pm, John B. wrote:
Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Cheers, John B. That was my thought. I have never done any sizing, but my understanding was that the bullet went thru the die. As long as that is the case , taper in the die should not matter. Dan |
#17
Posted to rec.crafts.metalworking
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Cast bullet gear question..
wrote in message ... On Mar 4, 8:38 am, Ed Huntress wrote: Can you say Sunnen hone? I can say it. I just can't afford it. -- Ed Huntress The used ones are not all that expensive. There is one on Ebay with a $1200 buy it now, and several more at under $2000 . But they are not exactly hobby machines. I could probably figure out a use for one every year or two. The same money could be spent on a vertical band saw and that would get a lot more use. Dan --------------------------------------------------------------------------------------------- True, that. If you've never operated a Sunnen, it might be hard to understand how useful one can be. They shine the very best in circumstances that would normally border on the impossible for the shop---such as sizing small bores with precision, especially if they're made of hardened materials. Older models, such as the 1290-D, are not all that expensive. The real cost is in the mandrel sets. In this instance, Gunner most likely knows of at least one shop that is so equipped. If they happen to have the proper sized mandrel, it would take only a couple minutes for an operator to resize his sizing die. That's the direction I'd pursue if I was in his position. Attempting to grind such a small diameter could prove to be rather difficult, especially considering the lack of quality in the spindles of most small devices. For a swaging die, finish should be quite good----a tall order from a cheap spindle. By sharp contrast, a hone would yield a wonderful, round, straight hole. They're very capable of correcting all manner of errors in bores, and require no setup. Install the mandrel, turn on the spindle and start honing. Harold Harold |
#18
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Cast bullet gear question..
On Mon, 4 Mar 2013 18:21:58 -0800 (PST), "
wrote: On Mar 4, 8:30*pm, John B. wrote: Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Cheers, John B. That was my thought. I have never done any sizing, but my understanding was that the bullet went thru the die. As long as that is the case , taper in the die should not matter. Dan Depending on the type of sizer it may have holes in it through which lube is injected to apply lube as well as size, or it may just be a sleeve with the correct I.D. But either type always forces the bullet completely through the sizing die. -- Cheers, John B. |
#19
Posted to rec.crafts.metalworking
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Cast bullet gear question..
In article , John B.
wrote: On Mon, 04 Mar 2013 11:48:11 -0800, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. One thing that occurs to me is the Minie Ball design, even though this isn't a muzzleloader. A hollow tail could be forced into the rifling grooves by gas pressure, so things need not be so precise. http://en.wikipedia.org/wiki/Mini%C3%A9_ball Joe Gwinn |
#20
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Cast bullet gear question..
On 2013-03-04, Gunner wrote:
On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. [ ... ] Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. So the bullet does not simply pass through the sizing die? (I've always used jacketed bullets.) If it did pass all the way though, it would simply take on a diameter corresponding to the smallest diameter of the die -- no problem. *However* -- if you use a toolpost grinder to make the bore in the die, you should not *have* a taper, as long as the bed is straight and not twisted. Yes, that skinny little stem holding the point to the grinder might deflect a bit on the first pass, but if you "spark out" you should have consistent diameter even if the first pass is not that good. The main concern with using the toolpost grinder is properly protecting the ways and other sliding surfaces from the grit. I've so far used mine *once* (so far) -- but I *will* use it when it is the best tool for the job. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#21
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Cast bullet gear question..
On 6 Mar 2013 05:49:41 GMT, "DoN. Nichols"
wrote: On 2013-03-04, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. [ ... ] Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. So the bullet does not simply pass through the sizing die? (I've always used jacketed bullets.) If it did pass all the way though, it would simply take on a diameter corresponding to the smallest diameter of the die -- no problem. *However* -- if you use a toolpost grinder to make the bore in the die, you should not *have* a taper, as long as the bed is straight and not twisted. Yes, that skinny little stem holding the point to the grinder might deflect a bit on the first pass, but if you "spark out" you should have consistent diameter even if the first pass is not that good. The main concern with using the toolpost grinder is properly protecting the ways and other sliding surfaces from the grit. I've so far used mine *once* (so far) -- but I *will* use it when it is the best tool for the job. Aluminum foil on the ways and chuck. Oiled rags draped around the cross-slide and compound, if you can't get aluminum foil to cover it well. Rags are dangerous, however, because of what happens when they get caught in something moving. But if your stroke is more than a fraction of an inch, you'll need rags to cover the ways where the saddle needs to travel. I've tried oiled newspaper, and it's not as good as the aluminum foil Then spray the foil with WD-40 or, preferably, LPS. Make sure you've folded it up on the edges so that, when you take it off, it will hold any grit. And don't do it more often than you have to. I'll lap when I can, rather than grind. -- Ed Huntress Enjoy, DoN. |
#22
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Cast bullet gear question..
Ed Huntress fired this volley in
news I've tried oiled newspaper, and it's not as good as the aluminum foil I've got some snap-together plastic wiring chase material from a $1.00 bin at SkyCraft (in Orlando) that just happens to be a decent (loose) fit over the ways of my lathe. The male and female halves are roughly the same depth, and are a 'telescoping' fit when the snap-grooves are cut off. They make dandy adjustable way covers, with rags under them at the bitter ends to handle the small area of travel. They also keep the rags down and out of 'capture' range, should anything rotating hit the ways. If one did a lot of grinding on the lathe, I'll bet there's some square aluminum tube or channel out there in suitable telescoping sizes, and if one half could be fixed to the ways, and the other to the saddle... LLoyd |
#23
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Cast bullet gear question..
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com fired this volley in
. 3.70: If one did a lot of grinding on the lathe, I'll bet there's some square aluminum tube or channel out there in suitable telescoping sizes, and if one half could be fixed to the ways, and the other to the saddle... Shoulda said, too... if one does a LOT of grinding on the lathe, there are always stock bellows way covers available, but they're kind of pricey. LS |
#24
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Cast bullet gear question..
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message
...They make dandy adjustable way covers, with rags under them at the bitter ends to handle the small area of travel. LLoyd sigh For anyone who cares, this is what "bitter end" really means: http://en.wikipedia.org/wiki/Anchor_windlass Now you can wait with baited breath for me to explain Volatile and Nimrod. |
#25
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Cast bullet gear question..
On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins"
wrote: "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message ...They make dandy adjustable way covers, with rags under them at the bitter ends to handle the small area of travel. LLoyd sigh For anyone who cares, this is what "bitter end" really means: http://en.wikipedia.org/wiki/Anchor_windlass Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) -- Ed Huntress |
#26
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Cast bullet gear question..
"Ed Huntress" wrote in message
... On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". |
#27
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Cast bullet gear question..
"Jim Wilkins" fired this volley in news:kh7g11$7u9$1
@dont-email.me: I did, you missed it. He _might_ have 'missed' it, but you misspelled it. First, it's not "bated" it's "'bated", and second, it's not "baited". But the hook you just took was... LLoyd |
#28
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Cast bullet gear question..
On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins"
wrote: "Ed Huntress" wrote in message .. . On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress |
#29
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Cast bullet gear question..
"Ed Huntress" wrote in message
... On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message . .. On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress http://shakespeare.mit.edu/merchant/merchant.1.3.html "With bated breath and whispering humbleness," |
#30
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Cast bullet gear question..
On Wed, 6 Mar 2013 09:34:56 -0500, "Jim Wilkins"
wrote: "Ed Huntress" wrote in message .. . On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message ... On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress http://shakespeare.mit.edu/merchant/merchant.1.3.html "With bated breath and whispering humbleness," Ok, but it still doesn't clear up the reason you used the expression "baited breath." I'm still hanging here, waiting to understand it, with bated breath. g Is this another obscure literary reference? Or are you baiting us? -- Ed Huntress |
#31
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Cast bullet gear question..
"Ed Huntress" wrote in message
... On Wed, 6 Mar 2013 09:34:56 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message . .. On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message m... On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress http://shakespeare.mit.edu/merchant/merchant.1.3.html "With bated breath and whispering humbleness," Ok, but it still doesn't clear up the reason you used the expression "baited breath." I'm still hanging here, waiting to understand it, with bated breath. g Is this another obscure literary reference? Or are you baiting us? -- Ed Huntress You apparently missed the original discussion. |
#32
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Cast bullet gear question..
On Wed, 6 Mar 2013 09:55:23 -0500, "Jim Wilkins"
wrote: "Ed Huntress" wrote in message .. . On Wed, 6 Mar 2013 09:34:56 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message ... On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message om... On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress http://shakespeare.mit.edu/merchant/merchant.1.3.html "With bated breath and whispering humbleness," Ok, but it still doesn't clear up the reason you used the expression "baited breath." I'm still hanging here, waiting to understand it, with bated breath. g Is this another obscure literary reference? Or are you baiting us? -- Ed Huntress You apparently missed the original discussion. That must be it. But "baited breath" is still funny. -- Ed Huntress |
#33
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Cast bullet gear question..
On Mar 4, 7:21*pm, " wrote:
On Mar 4, 8:30*pm, John B. wrote: Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Cheers, John B. That was my thought. *I have never done any sizing, but my understanding was that the bullet went thru the die. *As long as that is the case , taper in the die should not matter. Dan Some sizers are set up that way(Star) for push-through, but most are a down and up thing, there's a center pin that ejects the bullet on the up stroke. The Star is for blunt handgun bullets where the next one pushes the last one out the bottom, were used for high-production needs, like cops' practice ammo.. Used with a spire-point rifle bullet design, you'd end up with dubbed-off points and maybe messed-up bases. Not a good thing. Can't seat gas checks with a Star, either, bullets are pushed point-first.. And you still need a lead-in taper in the die unless you like off-center shaved-off bullets. Current production dies are made that way, the mouth of the die is bigger than the center, the taper is about 1 bullet dia. in length. Obviously, the bullet has to get by the taper part and get pushed down to the straight section. Old Ideal and Lyman dies had an internal step for the sizing part and were notorious for off-center sizing. Need to swage, not shear. Stan |
#34
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Cast bullet gear question..
On Wed, 06 Mar 2013 10:21:17 -0500, Ed Huntress
wrote: On Wed, 6 Mar 2013 09:55:23 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message . .. On Wed, 6 Mar 2013 09:34:56 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message m... On Wed, 6 Mar 2013 08:25:09 -0500, "Jim Wilkins" wrote: "Ed Huntress" wrote in message news:clfej8ho0ptambq4a96r9gue67g5qa220v@4ax. com... On Wed, 6 Mar 2013 07:50:31 -0500, "Jim Wilkins" wrote: Now you can wait with baited breath for me to explain Volatile and Nimrod. I'm waiting with bated breath for you to explain baited breath. Is that what your breath is like after eating squid sushi? d8-) Ed Huntress I did, you missed it. (A)bated came from "The Merchant of Venice", along with "Pound of flesh". "You would abate the strength of your displeasure"? "Take then thy bond, take thou thy pound of flesh"? I don't get the connection. It still looks like you used the wrong word -- which we all do from time to time and which I don't even bother to point out, unless it's funny. This one looked funny. "Baited breath" is a common misuse and people have been making jokes about the misuse forever. -- Ed Huntress http://shakespeare.mit.edu/merchant/merchant.1.3.html "With bated breath and whispering humbleness," Ok, but it still doesn't clear up the reason you used the expression "baited breath." I'm still hanging here, waiting to understand it, with bated breath. g Is this another obscure literary reference? Or are you baiting us? -- Ed Huntress You apparently missed the original discussion. That must be it. But "baited breath" is still funny. My Dad used to use, and I some times use the phrase " I shall place a herring in my mouth and wait with baited breath!". Some folks get it, some don't. g Bob rgentryatozdotnet |
#35
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Cast bullet gear question..
On Tue, 05 Mar 2013 08:30:36 +0700, John B.
wrote: On Mon, 04 Mar 2013 11:48:11 -0800, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. correct but the paper patch keeps the round perpendicular to the barrel axis, as do the driving bands The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#36
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Cast bullet gear question..
On Mon, 4 Mar 2013 18:21:58 -0800 (PST), "
wrote: On Mar 4, 8:30*pm, John B. wrote: Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Cheers, John B. That was my thought. I have never done any sizing, but my understanding was that the bullet went thru the die. As long as that is the case , taper in the die should not matter. Dan On the Star sizer..the bullet is pushed through. On most other types..the bullet is pushed into the die against an adjustable depth stop..and then pushed back out the way it went in. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#37
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Cast bullet gear question..
On Tue, 05 Mar 2013 17:42:10 +0700, John B.
wrote: On Mon, 4 Mar 2013 18:21:58 -0800 (PST), " wrote: On Mar 4, 8:30*pm, John B. wrote: Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Cheers, John B. That was my thought. I have never done any sizing, but my understanding was that the bullet went thru the die. As long as that is the case , taper in the die should not matter. Dan Depending on the type of sizer it may have holes in it through which lube is injected to apply lube as well as size, or it may just be a sleeve with the correct I.D. But either type always forces the bullet completely through the sizing die. Only half true. It does "inject" lube to fill the grooves..but few lubers push the bullet "through" Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#38
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Cast bullet gear question..
On Tue, 05 Mar 2013 10:21:57 -0500, Joe Gwinn
wrote: In article , John B. wrote: On Mon, 04 Mar 2013 11:48:11 -0800, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. One thing that occurs to me is the Minie Ball design, even though this isn't a muzzleloader. A hollow tail could be forced into the rifling grooves by gas pressure, so things need not be so precise. http://en.wikipedia.org/wiki/Mini%C3%A9_ball Joe Gwinn The hollow base wadcutter works the same way. However....hollow based bullets are very speed/pressure limited. If they are fired with too much pressure behind it..as they exit the bore..the remaining gas pressure behind it will blow out the hollow base into a balloon shape which generally will destroy the bullet immediatly or in flight due to uneven swelling and the sudden imbalance. The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#39
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Cast bullet gear question..
On Sat, 09 Mar 2013 19:11:01 -0800, Gunner
wrote: On Tue, 05 Mar 2013 10:21:57 -0500, Joe Gwinn wrote: In article , John B. wrote: On Mon, 04 Mar 2013 11:48:11 -0800, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. One thing that occurs to me is the Minie Ball design, even though this isn't a muzzleloader. A hollow tail could be forced into the rifling grooves by gas pressure, so things need not be so precise. http://en.wikipedia.org/wiki/Mini%C3%A9_ball Joe Gwinn The hollow base wadcutter works the same way. However....hollow based bullets are very speed/pressure limited. If they are fired with too much pressure behind it..as they exit the bore..the remaining gas pressure behind it will blow out the hollow base into a balloon shape which generally will destroy the bullet immediatly or in flight due to uneven swelling and the sudden imbalance. But hollow base wad cutters are designed as a target bullet although a mate used to load 357 mag rounds with wad cutters seated backwards. He reckoned that they were the cat's meow across a bar room table :-) -- Cheers, John B. |
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Cast bullet gear question..
On Sun, 10 Mar 2013 18:50:04 +0700, J.B.Slocomb
wrote: On Sat, 09 Mar 2013 19:11:01 -0800, Gunner wrote: On Tue, 05 Mar 2013 10:21:57 -0500, Joe Gwinn wrote: In article , John B. wrote: On Mon, 04 Mar 2013 11:48:11 -0800, Gunner wrote: On Mon, 4 Mar 2013 10:12:53 -0800 (PST), " wrote: On Mar 4, 9:47*am, Ed Huntress wrote: I think he's overly worried about taper. He shouldn't have any measurable taper over that short stroke. If he does, he has bigger problems with that lathe. -- Ed Huntress I also think he is overly concerned about taper. I think that taper is a non issue. If the die has a lot of taper, will it make any difference? The lead will be the size of the smallest section of the die. Dan Taper does indeed make a huge difference in the application. Most bullets are aprox .001 bigger than bore diameter. Squeezing it into the bore means it becomes squeezed by the rifling and it tends to spread in the grooves and be impressed by the lands. Marlin Microgroove rifling is much shallower..but there are many many more lands and grooves so they dont protrude as much. If the bullet is too small, or the bore bigger than "normal"..it tends to not engrave and spin the bullet properly..but simply be shoved enmass through the barrel, peeling off bits of lead until it is small enough to be pushed out the end of the barrel with less than proper spin to keep it stablized. "Normal" lands and grooves can be found on barrels that are also oversize. So while the lands and grooves are sharp and proud..they may not be big enough in that fat bore..to suitibly grab and control the bullet and it too..starts cutting off bits and pieces unit its bore diameter and is pushed out the barrel..with less spin than normal..and with significant damage. Lead is much much softer than copper/nickle alloys...so they tend to be far more fragile. Think of it as putting a spike in a bank to hold your boat. If its sand...its a long walk home. If its solid dirt..it will hold your boat until you return. I shoot a lot of military bolt action rifles from many countries. Some of them have "normal" barrels with oversized bores. So making the bullets bigger is pretty much required when shooting lead bullets. When they are much bigger..they dont work as well for the reasons above. In those cases with a tapered bullet..you may get the front engraved..but the back is simply skipping along behind the engraved section. This may or may not shoot very well. If the bullet is small at the front and big at the ass end..it may very well be turned slightly sideways as it goes down the barrel and be very very unbalanced after leaving the barrel. When you are dealing with spins of 150,000 rpm -200,000 rpm..having an unbalanced soft bullet is not condusive to good accuracy, let alone having the bullet break up in flight....shrug Now if the taper was small at the bottom of the die and big at the top..we may or may not have a good bullet flight. If its small at the mouth of the die and big at the ass end..its going to rip itself up as its being sized, then slightly compressed, expanded at the bottom of the die, and then ripped yet again as its being pushed back out of the die. We are talking only a thousanth or so..yes indeed..but a good bullet is now badly damaged at those RPM ranges and wierd **** happens. Gunner Assuming that you are using the sizer die as designed - pushing the bullet all the way through it - the sized bullet will be the diameter of the smallest portion of the die. Two diameter bullets were not exactly uncommon - paper patched bullets for example are bore diameter (over the lands) while the paper "patch" is groove diameter. Most artillery rounds are also bore diameter (over the lands) with a copper driving ring of groove diameter. One thing that occurs to me is the Minie Ball design, even though this isn't a muzzleloader. A hollow tail could be forced into the rifling grooves by gas pressure, so things need not be so precise. http://en.wikipedia.org/wiki/Mini%C3%A9_ball Joe Gwinn The hollow base wadcutter works the same way. However....hollow based bullets are very speed/pressure limited. If they are fired with too much pressure behind it..as they exit the bore..the remaining gas pressure behind it will blow out the hollow base into a balloon shape which generally will destroy the bullet immediatly or in flight due to uneven swelling and the sudden imbalance. But hollow base wad cutters are designed as a target bullet although a mate used to load 357 mag rounds with wad cutters seated backwards. He reckoned that they were the cat's meow across a bar room table :-) Indeed, they do work pretty damned good at this. Up to about 750 fps Particularly out of a belly gun with a short barrel. Ive carried them for years until they came out with Nyclads. Works pretty damned well in fact. Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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