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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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'nuther question, rewire 110v heat treat oven to 220? (or swap fora220 oven)
Jon Anderson wrote: Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Jon 1500 W isn't a lot, so it's likely to be a single element and thus no way to rewire for 220V. If for some reason it has two 750W elements it has the potential to be rewired for 220V. Why was it you wanted to move to the land of incompatibility? |
#2
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
Jon Anderson wrote :
Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Jon Which Model?? http://www.coleparmer.com/catalog/ma...0%20FB1400.pdf Watch the wrap of link. -- John G |
#3
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swap fora 220 oven)
Ok, one other item I really want to take down under is my Thermolyne
1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Jon |
#4
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
On 8/8/2011 4:24 PM, Pete C. wrote:
1500 W isn't a lot, so it's likely to be a single element and thus no way to rewire for 220V. If for some reason it has two 750W elements it has the potential to be rewired for 220V. Ok, I should be able to open it up and determine if it's a single or dual element. Why was it you wanted to move to the land of incompatibility? That's where my wife lives! I'm moving to a lovely little country town. 3 block walk to the downtown, clean air, little traffic, friendly people, and her house is paid for. We'd both have to work our asses off here to do half as well as we will there, working part time. And frankly, I've had a life-long fascination with Australia. I've never been on the ground in the mid-west, but it's rather like I would imagine it. One can drive for miles and miles on back roads and see nary a building. Just rolling hills, fences, and sheep. Lots of sheep.... Jon |
#5
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'nuther question, rewire 110v heat treat oven to 220? (or swap fora 220 oven)
On Mon, 08 Aug 2011 17:35:58 -0800, Jon Anderson
wrote: On 8/8/2011 4:24 PM, Pete C. wrote: 1500 W isn't a lot, so it's likely to be a single element and thus no way to rewire for 220V. If for some reason it has two 750W elements it has the potential to be rewired for 220V. Ok, I should be able to open it up and determine if it's a single or dual element. I have a slightly larger Thermolyne 1500 which has 4 elements cast in the muffle walls. They can be connected either 120 or 240. It appears yours has 4 similar elements, but they come as a pre-connected set and are not restrappable. The elements are over $100 each for the 1500. http://www.pollardwater.com/pdf/pdf_...1400Manual.pdf -- Ned Simmons |
#6
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
Jon Anderson wrote :
On 8/8/2011 4:56 PM, John G wrote: Which Model?? Model 1400, but an older version without the digital control. http://www.coleparmer.com/catalog/ma...0%20FB1400.pdf Thanks for the link. I was trying to contact the mfg. to directly ask if it could be converted to run on 220. From the manual, would appear no, unless maybe I bought a 220 rated element. Since the manual shows only a single element, I assume the element differs between the two voltages. Hmm, maybe I'll contact them and ask. If it can be done, I'll compare the cost vs a 1500+ watt step down transformer. Jon My bet is the element will be cheaper than a transformer at least in Oz. Dont forget if you buy transformer in US you will have to rewire with Oz plug and US socket to match one on the oven and you have to look hard to find US sockets in Oz. You might be lucky with no digital control, I did not determine from the cct where the digital conrtol, in the 220volt model, got its power, maybe from one line and the neutral like some dryers in US. -- John G. |
#7
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swapfor a 220 oven)
On 8/8/2011 4:56 PM, John G wrote:
Which Model?? Model 1400, but an older version without the digital control. http://www.coleparmer.com/catalog/ma...0%20FB1400.pdf Thanks for the link. I was trying to contact the mfg. to directly ask if it could be converted to run on 220. From the manual, would appear no, unless maybe I bought a 220 rated element. Since the manual shows only a single element, I assume the element differs between the two voltages. Hmm, maybe I'll contact them and ask. If it can be done, I'll compare the cost vs a 1500+ watt step down transformer. Jon |
#8
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
On 8/8/2011 6:17 PM, Ned Simmons wrote:
The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon |
#9
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swapfor a 220 oven)
On 8/8/2011 7:24 PM, John G wrote:
My bet is the element will be cheaper than a transformer at least in Oz. Dont forget if you buy transformer in US you will have to rewire with Oz plug and US socket to match one on the oven and you have to look hard to find US sockets in Oz. I forgot to save the message, but think it was Ned that mentioned having the model 1500 in 220, 4 elements at $100 each. Doubling the capacity on a voltage converter, I can get a 3000 watt converter for under $100. UNfortunately, the one I was looking at says they do not recommend using for heat producing appliances. I've asked about this citing my application, have to see what they say. Looking like I'll be selling/buying/swapping to get a 220 unit or doing without. Jon |
#10
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
Jon Anderson wrote:
On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. |
#11
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'nuther question, rewire 110v heat treat oven to 220? (or swap fora 220 oven)
On Tue, 09 Aug 2011 07:58:07 +0100, David Billington
wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Unfortunately the elements are cast in refractory slabs that comprise the walls of the muffle, which complicates the matter. I had considered making my own when I needed replacements, but I was able to find a complete set on ebay. I was able to get some info on suitable castable refractories for the elements, though I'm not sure I could find it now. -- Ned Simmons |
#12
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
Ned Simmons wrote:
On Tue, 09 Aug 2011 07:58:07 +0100, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Unfortunately the elements are cast in refractory slabs that comprise the walls of the muffle, which complicates the matter. I had considered making my own when I needed replacements, but I was able to find a complete set on ebay. I was able to get some info on suitable castable refractories for the elements, though I'm not sure I could find it now. Yes I noticed the elements were cast into the sides after I posted. I've done that once and used Greencast 94 as I had it and it had a suitably low Iron content which I understand is important. I expect the likes of Harbison Walker, who own AP Green, and are now part of someone else would have something or Thermal Ceramics. I find Thermal Ceramics in the UK very useful regarding information and suggesting suitable products for an application. Fairly easy to get their products also. I would expect though that by the time you've done the shuttering and all the other bits involved you'd be better off shopping round and buying the ready made replacement. In this case if the Oz regs are like those in the UK then 230V to 110V transformers used on building sites will be readily available and the easiest and maybe cheapest option. |
#13
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora220 oven)
Jon Anderson wrote: On 8/8/2011 10:58 PM, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. Jon You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. |
#14
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
On 8/8/2011 10:58 PM, David Billington wrote:
Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Thanks, Jon Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. Jon |
#15
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (orswapfora 220 oven)
On Tue, 09 Aug 2011 10:14:57 -0500, Pete C. wrote:
Jon Anderson wrote: On 8/8/2011 10:58 PM, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. For 1400 watts at 50Hz you need a transformer with a core weighing 75 to 100 pounds (at 60Hz, figure 20VA per pound; 5-10% lower at 50Hz, see eg table A in ref [1]) so it might be worth considering whether to buy the transformer in Australia vs buying one in the US and shipping it. If you can contact the power company in Au where you'll be going, ask if they have any disused 2:1 transformers sitting around that they'll pay you to haul off. Alternately, any 1400VA transformer with a 240V center-tapped winding (like Pete mentions) can be used as an auto-transformer to get 120V from 240V, regardless (except for safety and code considerations) of what the other windings are. For a transformer with primary isolated from secondary (which is more desirable than an auto-transformer), the important characteristics are windings ratio (2:1 or 1:2) and thickness (hence current limits) of the wiring. Ordinarily, a transformer designed as a 1:2 step-up power transformer can be used without problems as a 2:1 step-down. A power transformer rated for high voltage will work to transform lower voltages, but current limits still apply. For example, a 1000VA 480-to-240 transformer can be expected to deliver 500VA at 240-to-120. For low frequencies like 50-60Hz, transformer voltage ratio is equal to turns ratio, so whether you use an Australian-made vs US-made transformer is an economic or logistical choice, rather than a technical issue. BTW, do you know if the 4 heating elements of your Thermolyne 1400 are in series, parallel, or series-parallel? If either of the latter, it seems like they'd bring the wires out to connection points, although Ned Simmons' comment re "not restrappable" and ref [2] seem to make that unlikely. If you knew the elements are parallel or series- parallel and wanted to rewire without replacing elements, you'd probably need to dig into the refractory, find the connection, crimp on a connector and hi-temp wire, etc -- maybe possible, but impractical because Kanthal and similar elements get delicate after first firing. [1] http://antiqueradios.com/forums/viewtopic.php?t=63322 [2] http://www.pollardwater.com/pdf/pdf_web_manuals/BTFB1300-1400Manual.pdf -- jiw |
#16
Posted to rec.crafts.metalworking
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
"Jon Anderson" wrote in message news Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Jon Another option not mentioned yet is to add a diode in series with the heater element. It has to be rated right, 25A @400V will do nicely, and heatsunk. Note: any control circuitry that also needs 120V will need to have a step-down xformer as the diode trick will not work with xformers and some relays. But now the step-down xformer is a small relatively inexpensive one. Art |
#17
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
"Artemus" wrote:
Another option not mentioned yet is to add a diode in series with the heater element. It has to be rated right, 25A @400V will do nicely, and heatsunk. Note: any control circuitry that also needs 120V will need to have a step-down xformer as the diode trick will not work with xformers and some relays. But now the step-down xformer is a small relatively inexpensive one. Art iirc, if you double the voltage you quadruple the power output. Clipping half of sine wave should give you twice the original power output and might over temp the element. Wes |
#18
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora220 oven)
On 8/9/2011 7:14 AM, Pete C. wrote:
You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. I do know what the cheap little converters are and that's not what I was referring to. I used the voltage converter terminology as that's what the eBay auction called the heavy duty units they sell. These are in steel cases with overload protection and can be had up to 10,000 watts. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. This however, sounds like a much better solution. Probably get a lot more capacity, cheaper, than buying several of the units I was looking at. I'll look up my buddy's electrician friend and see about scrounging a used one and having him make -sure- I've got it set up properly before I go. Thank you, Jon |
#19
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
"Wes" wrote in message ... "Artemus" wrote: Another option not mentioned yet is to add a diode in series with the heater element. It has to be rated right, 25A @400V will do nicely, and heatsunk. Note: any control circuitry that also needs 120V will need to have a step-down xformer as the diode trick will not work with xformers and some relays. But now the step-down xformer is a small relatively inexpensive one. Art iirc, if you double the voltage you quadruple the power output. Clipping half of sine wave should give you twice the original power output and might over temp the element. Wes Oops, major brain fart. You're right. Cancel that. Art |
#20
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora220 oven)
On 8/9/2011 10:06 AM, James Waldby wrote:
For 1400 watts at 50Hz you need a transformer with a core weighing 75 to 100 pounds (at 60Hz, figure 20VA per pound; 5-10% lower at 50Hz, see eg table A in ref [1]) so it might be worth considering whether to buy the transformer in Australia vs buying one in the US and shipping it. If you can contact the power company in Au where you'll be going, ask if they have any disused 2:1 transformers sitting around that they'll pay you to haul off. In general, almost everything I've looked at is a bit, to a -lot- more expensive there. Since I'm shipping a whole container full of stuff, an extra hundred or two pound transformer is nothing. Thanks for the additional info on transformers, just left a message with my buddy's electrician friend. Hopefully he can help me find something suitable used at a good price. BTW, do you know if the 4 heating elements of your Thermolyne 1400 are in series, parallel, or series-parallel? From the manual, mine appears to have just one element, cast into the ceiling and side walls. There's one wire in and one wire out. Ned's is 220, and from the model number, I think a bigger oven and certainly wired differently. If a transformer as you've outlined, properly sized, will do the job for me then I'm set. In reality, I may well never need it there, but if I do... Better to have tools and not need them than need them and not have them! Jon |
#21
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
James Waldby wrote:
On Tue, 09 Aug 2011 10:14:57 -0500, Pete C. wrote: Jon Anderson wrote: On 8/8/2011 10:58 PM, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. For 1400 watts at 50Hz you need a transformer with a core weighing 75 to 100 pounds (at 60Hz, figure 20VA per pound; 5-10% lower at Those weights are way high for that size of transformer. |
#22
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
Jon Anderson wrote:
Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Don't haul equipment half-way around the world. Liquidate it here, and take the cash with you and buy new or used in Oz. The money you'd save on shipping should make up for any new-vs-used losses. And for the kind of current demands you're looking for, a step-down transformer would put a significant bite on your pocketbook. Good Luck! Rich |
#23
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
On Tue, 9 Aug 2011 21:36:10 +0000 (UTC), Cydrome Leader
wrote: James Waldby wrote: On Tue, 09 Aug 2011 10:14:57 -0500, Pete C. wrote: Jon Anderson wrote: On 8/8/2011 10:58 PM, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. For 1400 watts at 50Hz you need a transformer with a core weighing 75 to 100 pounds (at 60Hz, figure 20VA per pound; 5-10% lower at Those weights are way high for that size of transformer. Need transformers..drop me an email and Ill see what I have or can get. You know I have...sources. Gunner -- "The danger to America is not Barack Obama but a citizenry capable of entrusting a man like him with the Presidency. It will be far easier to limit and undo the follies of an Obama presidency than to restore the necessary common sense and good judgment to a depraved electorate willing to have such a man for their? president.. Blaming the prince of the fools should not blind anyone to the vast confederacy of fools that made him their prince". |
#24
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora220 oven)
Cydrome Leader wrote: James Waldby wrote: On Tue, 09 Aug 2011 10:14:57 -0500, Pete C. wrote: Jon Anderson wrote: On 8/8/2011 10:58 PM, David Billington wrote: Jon Anderson wrote: On 8/8/2011 6:17 PM, Ned Simmons wrote: The elements are over $100 each for the 1500. ooh... looks like I'm shopping for a step down transformer... Or work out how much wire, such as Kanthal A1, you need and wind your own, it's quite easy to do. Outside of the casting it into the walls bit... I've only used this oven half a dozen times in 10 years. If I have to do without, I'll certainly survive, and I have no shortage of issues to work out regarding this move. The oven is a minor bit, but still, one of the pieces of the puzzle... Swapping for a 220 oven is my easiest option, but will look into this further. The voltage converter I was looking at on eBay mentions not using it for loads generating heat, which I took to mean resistive loads. So I think I'll look up an electrician friend of a friend and ask about sizing a step down transformer. Would be nice if I could get something that would handle 3x my biggest anticipated load, and from that, wire US outlets for my stuff. I've got a whole box of outlets, switches, boxes, covers, male and female plugs, etc to take so I can have two parallel circuits. 110 for my stuff, and the native 220 outlets for things I'll be buying there. You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. For 1400 watts at 50Hz you need a transformer with a core weighing 75 to 100 pounds (at 60Hz, figure 20VA per pound; 5-10% lower at Those weights are way high for that size of transformer. I would agree. I have 1KVA 240/480 to 120/240 transformers that are probably 10#, 3KVA around 25# and a 5KVA that is probably 50#. All of these have dual independent winding on both the primary and secondary sides. On the primary sides it is two 240V windings that can be connected in parallel for 240V input or series for 480V input. On the secondary side it is two 120V windings that can be parallel connected for 120V or series connected for 240V. Series connected gives a center tap so it's normal 120/240 output. These transformers are *very* common and readily available used. I think I paid $8ea for the 1KVA, $15 for the 3KVA and $25 for the 5KVA, all used. |
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'nuther question, rewire 110v heat treat oven to 220? (orswapfora220 oven)
Jon Anderson wrote: On 8/9/2011 7:14 AM, Pete C. wrote: You *do not* want any "voltage converter", they are only intended for odd little appliances for travelers. I do know what the cheap little converters are and that's not what I was referring to. I used the voltage converter terminology as that's what the eBay auction called the heavy duty units they sell. These are in steel cases with overload protection and can be had up to 10,000 watts. What you need is a proper continuous duty rated transformer, and 240/480 to 120/240 transformers are quite common in the US and will do the job if you wire them for 240 in and 240 out. In this configuration they will accept your 240 only input, and provide a 120/240 center tapped output consistent with US power. These transformers are commonly used to provide local 120/240 power from 480 feeders in industrial settings, and can be found used pretty readily in most any size imaginable. This however, sounds like a much better solution. Probably get a lot more capacity, cheaper, than buying several of the units I was looking at. I'll look up my buddy's electrician friend and see about scrounging a used one and having him make -sure- I've got it set up properly before I go. Yep, those transformers I mentioned are very common and can be found in any size you need used. Setup for 240V in and 120/240V out they will give you the neutral you need for some items, or the output can be configured for 120V only for more current. Don't waste a transformer on anything that will take 240V only directly of course. |
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a220 oven)
Rich Grise wrote: Jon Anderson wrote: Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Don't haul equipment half-way around the world. Liquidate it here, and take the cash with you and buy new or used in Oz. The money you'd save on shipping should make up for any new-vs-used losses. And for the kind of current demands you're looking for, a step-down transformer would put a significant bite on your pocketbook. Shipping a container of "personal effects" is *way* cheaper than trying to repurchase what is industrial equipment in Oz. |
#27
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'nuther question, rewire 110v heat treat oven to 220? (or swap for a 220 oven)
On Tue, 09 Aug 2011 20:46:12 -0500, "Pete C."
wrote: Rich Grise wrote: Jon Anderson wrote: Ok, one other item I really want to take down under is my Thermolyne 1400 oven. I've just spent 15 minutes on Google and cannot come up with a direct contact to the manufacturer, only references to places that sell them. It's 110v, 12.5 amp, 1500 watts. Can this be rewired to 240? Here, my options are a step down transformer, or trade it here for a 220 version. Mine is really clean, has temp gauge, temp control in the form of a percent on dial, and an indicator light. I also have a relay and a digital temp controller I've never gotten around to setting up for it. Really would like to keep it as it's so clean, but willing to trade... Don't haul equipment half-way around the world. Liquidate it here, and take the cash with you and buy new or used in Oz. The money you'd save on shipping should make up for any new-vs-used losses. And for the kind of current demands you're looking for, a step-down transformer would put a significant bite on your pocketbook. Shipping a container of "personal effects" is *way* cheaper than trying to repurchase what is industrial equipment in Oz. Just make sure to balance it so they don't drop it off the crane... The packaging didn't make it on last thing I got from Oz (well, the only thing), so I loaded a cubic meter of Jarrah wood onto my truck and trailer one board at a time. When I got to the staging warehouse, I found a pile of boards looking like a pickup-stix puzzle on the floor. None of the metal banding and most of the plywood cover were gone. -- Fear not those who argue but those who dodge. -- Marie Ebner von Eschenbach |
#28
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'nuther question, rewire 110v heat treat oven to 220? (or swapfora 220 oven)
It makes little sense to buy 60Hz transformers to take to 50Hz-land and smoke. IF, and I say IF, this oven is a simple heater, no control circuitry, then you could run it off 240 with the help of a large enough lamp dimmer. A dimmer works by giving you pieces of the AC waveform. The heating element you're describing seems to have a fair amount of thermal mass; so it's not going to the Great Junqueyard when it's overvoltaged for a 1/120th of a second. You start out with the dimmer way down, and slowly crank it up. A major gotcha is how will you know when you have 115VRMS on the oven? The usual cheapo voltmeter won't like the chopped waveform and will lie to you. There's another approach that might be better suited. Can you put together an array of 240V incandescent lamps on a backboard? Put the lamps in parallel and on the hot side of the 240V. --240V-----LAMP BANK-----oven----neutral. .........................\.VM./ Start out with oh 100 watts screwed in. What is the voltage on the oven? Add more lamps slowly. It's hard to say how many lamsp of what wattage you'll need as the lamps will not be fully lit; and a lamp presents a non-linear load curve. But you know they can now draw more than their rating. [THAT's why it's stoopid to use 130V lamps "so they don't burn out"; yes they last longer, but in the cold side of the curve, they emit far less light/watt.] Further, I gather the oven does have a thermostat? When it opens, the 240V is across it. Err... I'm not really keen on either of these ideas because what would an Aussie widow do with a Conex full of SAE machine tools? At the least, I'd use a GFI breaker. -- A host is a host from coast to & no one will talk to a host that's close........[v].(301) 56-LINUX Unless the host (that isn't close).........................pob 1433 is busy, hung or dead....................................20915-1433 |
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'nuther question, rewire 110v heat treat oven to 220? (or swapfor a 220 oven)
Jon Anderson wrote:
On 8/8/2011 7:24 PM, John G wrote: My bet is the element will be cheaper than a transformer at least in Oz. Dont forget if you buy transformer in US you will have to rewire with Oz plug and US socket to match one on the oven and you have to look hard to find US sockets in Oz. I forgot to save the message, but think it was Ned that mentioned having the model 1500 in 220, 4 elements at $100 each. I see only one heating element: http://cp-thermofisher.kb.net/utilit...spx?aid=261334 That'd be P/N EL44X1 (120 V) or EL48X2 (Please see page 27). Your CN71X81 controller board is the same one used in 120 V and 220 V applications. The solid state relay is the same between the two. 'Sounds like you can replace the heating element and the power switch (from SWX143 to SWX144) and run your new 230 V unit without any external geegaws. Customer Service can help with the straight info: 319-556-2241 or 800-553-0039 --Winston |
#30
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'nuther question, rewire 110v heat treat oven to 220? (or swapfor a 220 oven)
On 8/16/2011 5:48 AM, Winston wrote:
'Sounds like you can replace the heating element and the power switch (from SWX143 to SWX144) and run your new 230 V unit without any external geegaws. Customer Service can help with the straight info: 319-556-2241 or 800-553-0039 Thank you, been too busy last week or so to delve into this. I'll give a call tomorrow and see what the damage would be to convert. Jon |
#31
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'nuther question, rewire 110v heat treat oven to 220? (or swapfor a 220 oven)
Jon Anderson wrote:
On 8/16/2011 5:48 AM, Winston wrote: 'Sounds like you can replace the heating element and the power switch (from SWX143 to SWX144) and run your new 230 V unit without any external geegaws. Customer Service can help with the straight info: 319-556-2241 or 800-553-0039 Thank you, been too busy last week or so to delve into this. I'll give a call tomorrow and see what the damage would be to convert. Cool! Customer Service can also provide a part numbers for all the other affected components like the fuses and appropriate localized line cord as well, I am sure. Please keep us posted. --Winston -- Fuse (10 amp .25 + 1.25 (BussTM Type ABC)) |
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