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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Slightly OT. Heat and a Bench Light ...
For twenty odd years, I have had the same Terry's Anglepoise bench lamp in
service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa |
#2
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
Arfa Daily wrote in message
... For twenty odd years, I have had the same Terry's Anglepoise bench lamp in service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa I usually use circular fluourescent lamp of an anglepoise inspection lamp for bench illumination but sometimes use a traditional one (Luxo for those over there). In that I have a 60Watt one that is conical in shape, like Apollo earth lander capsule, that has silvering on the cone so directs both heat and light forwards unlice dichroic which is designed to pass heat through to the rear and light forward. The cover gets about as hot as something less than a 40W standard bulb. They may be used for shop display purposes these silvered bulbs. As most of the rearwar light is directed forwards more efficiently than a cluttered white cover then perhaps equivalent to standard 150W illumination in the direction where you want it The ones I have are coloured but I scrape the varnish off the front, Endon Accessories Reflector R080 type -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
#3
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
"N_Cook" wrote in message ... Arfa Daily wrote in message ... For twenty odd years, I have had the same Terry's Anglepoise bench lamp in service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa I usually use circular fluourescent lamp of an anglepoise inspection lamp for bench illumination but sometimes use a traditional one (Luxo for those over there). In that I have a 60Watt one that is conical in shape, like Apollo earth lander capsule, that has silvering on the cone so directs both heat and light forwards unlice dichroic which is designed to pass heat through to the rear and light forward. The cover gets about as hot as something less than a 40W standard bulb. They may be used for shop display purposes these silvered bulbs. As most of the rearwar light is directed forwards more efficiently than a cluttered white cover then perhaps equivalent to standard 150W illumination in the direction where you want it The ones I have are coloured but I scrape the varnish off the front, Endon Accessories Reflector R080 type -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ I'll have a look for some. Without any desire to re-open the CFL thing again, I currently have one of those in it, as it was all I had to hand. The light from it is useless in this application ... Arfa |
#4
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
As far as appearance, like a bayonet version of the leftmost one of these
http://www.global-b2b-network.com/di...ector_Lamp.jpg Perhaps 80 percent of the rearward cone is silvered, so reflecting that part forwards, both heat and light. Anglepoise is one of my favourite made-up words, precisely giving its mechanical function , unlike Luxo which could be anything involving light. If the workroom gets too hot I have an 6 inch fan mounted on the anglepoise arms of an ex-light. -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
#5
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
Arfa Daily Inscribed thus:
For twenty odd years, I have had the same Terry's Anglepoise bench lamp in service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. Don't count on the lampholder being undamaged ! The springs in the holder that apply pressure to the contact pads on the bulb, weaken with both age and heat. It would be wise to replace the lamp holder. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? Yes the smaller glass envelope does increase the heat considerably ! The bulb produces a little more light as well. I don't know that being lead free makes a lot of difference, the heat sure does though ! A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa Yes I agree, overheating is a problem. I enlarged the vent holes on my desk lamp for that reason. I used a nibbling tool that I bought at Radio Shack when I was in the USA a few years ago. -- Best Reagrds: Baron. |
#6
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Slightly OT. Heat and a Bench Light ...
In article ,
Arfa Daily wrote: A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... I've got a CFL in mine - but not an ordinary one. It's an RO80 substitute made by GEC and a genuine 100 watt equivalent, but only 20 watts or so. Decent colour temperature too. Takes a wee while to come up to full output - but not a problem for this sort of use. The price may be, though. ;-) -- *Always drink upstream from the herd * Dave Plowman London SW To e-mail, change noise into sound. |
#7
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
"Baron" wrote in message ... Arfa Daily Inscribed thus: For twenty odd years, I have had the same Terry's Anglepoise bench lamp in service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. Don't count on the lampholder being undamaged ! The springs in the holder that apply pressure to the contact pads on the bulb, weaken with both age and heat. It would be wise to replace the lamp holder. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? Yes the smaller glass envelope does increase the heat considerably ! The bulb produces a little more light as well. I don't know that being lead free makes a lot of difference, the heat sure does though ! A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa Yes I agree, overheating is a problem. I enlarged the vent holes on my desk lamp for that reason. I used a nibbling tool that I bought at Radio Shack when I was in the USA a few years ago. -- Best Reagrds: Baron. The lampholder is ok. Oddly enough, I renewed the cable to the lamp a few weeks ago, as it had gone intermittent at one of the bend loops, and as the holder was original, and looking a little worse for wear, I put in a new one, and a new pressel switch as well, which had failed and been bypassed long ago ... :-) Arfa |
#8
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
On Fri, 4 Jul 2008 01:23:49 +0100, "Arfa Daily"
wrote: I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. As I understand it (possibly wrong), the higher the temperature of the filament, the more efficient the incandescent light bulb in lumens per watt. There's a bit of a clue at: http://en.wikipedia.org/wiki/Incandescent_light_bulb During ordinary operation, the tungsten of the filament evaporates; hotter, more-efficient filaments evaporate faster. Because of this, the lifetime of a filament lamp is a trade-off between efficiency and longevity. The trade-off is typically set to provide a lifetime of several hundred to 2000 hours for lamps used for general illumination. Theatrical, photographic, and projection lamps may have a useful life of only a few hours, trading life expectancy for high output in a compact form. Long-life general service lamps have lower efficiency but are used where the cost of changing the lamp is high compared to the value of energy used. In other words, the newer smaller bulbs are trading efficiency for lifetime, which is the result of running hotter. I'm not sure why the bulb is smaller. My guess(tm) is that it's simply thicker, which allows the use of a smaller bulb size, which can withstand the heat better than a thin bulb and can handle a higher internal gas pressure (which is necessary to prevent filament evaporation). More on the subject: http://en.wikipedia.org/wiki/Luminous_efficacy http://members.aol.com/ajaynejr/lumen.htm -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#9
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
Arfa Daily wrote:
"Baron" wrote in message ... Arfa Daily Inscribed thus: For twenty odd years, I have had the same Terry's Anglepoise bench lamp in service. I have always used perfectly normal 60 watt incandescent lamps in it, without any problem at all. Although the metal shade used to get quite warm, it was never enough to actually burn you when your forehead accidentally connected with it. Recently, the light bulbs I've been seeing and buying, seem to have reduced in size from the old 'tennis ball' size, to something closer to a snooker or pool ball (but not as small as the established 'golf ball' types often used in multibranch ceiling lights and light / fan fittings.) I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Today, I left the workshop for a while, and when I came back, the air was full of that 'fishy' sort of smell you get when something like a wall socket or the plug that's in it, is burning. A hunt around for the source, brought me to the bench lamp, which was still alight. When I moved it, it went off. When it had cooled down a bit, I took the bulb out (a UK bi-pad bayonet cap rather than a U.S. edison screw type) and I was horrified to see that one of the solder pads had just about burnt away completely, and the black insulation material in the base had started to burn as well. Fortunately, the brass lampholder was undamaged. Don't count on the lampholder being undamaged ! The springs in the holder that apply pressure to the contact pads on the bulb, weaken with both age and heat. It would be wise to replace the lamp holder. So, has anyone else noticed how hot these smaller bulbs run ? Are we talking dangerous here if they are used in any fitting where they hang downwards ? Any suggestions as to why there is such a large increase in temperature ? Yes, I can see that the glass envelope is closer to the filament, and that it has somewhat less surface area to radiate the heat away from, but I'm not sure that either of those are enough to account for just how much hotter they seem to run. And why had one pad burnt away?Anything to do with the solder being lead-free and less malleable than before, reducing the spring loaded contact area maybe ? Yes the smaller glass envelope does increase the heat considerably ! The bulb produces a little more light as well. I don't know that being lead free makes a lot of difference, the heat sure does though ! A bit worrying as I'm sure that there will be many situations where a fitting that has previously been quite happy with a 60 watt bulb in it, will now overheat, with possibly catastrophic consequences ... Arfa Yes I agree, overheating is a problem. I enlarged the vent holes on my desk lamp for that reason. I used a nibbling tool that I bought at Radio Shack when I was in the USA a few years ago. -- Best Reagrds: Baron. The lampholder is ok. Oddly enough, I renewed the cable to the lamp a few weeks ago, as it had gone intermittent at one of the bend loops, Yes ! The middle one. The original cable was fabric woven sheath over rubber. I replaced it with "electric iron" cable but that didn't last as long as the original one. I've now got a modern plastic insulated cable in there. Its much thinner and more flexible. I used cambric spaghetti over the wires at the bulb holder end just in case the heat damaged the plastic insulation. and as the holder was original, and looking a little worse for wear, I put in a new one, and a new pressel switch as well, which had failed and been bypassed long ago ... :-) Arfa That little push on push off switch went a very long time ago ! There is just the hole now, adding to the ventilation ! -- Best Regards: Baron. |
#10
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Slightly OT. Heat and a Bench Light ...
The lampholder is ok. Oddly enough, I renewed the cable to the lamp a few weeks ago, as it had gone intermittent at one of the bend loops, Yes ! The middle one. The original cable was fabric woven sheath over rubber. I replaced it with "electric iron" cable but that didn't last as long as the original one. I've now got a modern plastic insulated cable in there. Its much thinner and more flexible. I used cambric spaghetti over the wires at the bulb holder end just in case the heat damaged the plastic insulation. and as the holder was original, and looking a little worse for wear, I put in a new one, and a new pressel switch as well, which had failed and been bypassed long ago ... :-) Arfa That little push on push off switch went a very long time ago ! There is just the hole now, adding to the ventilation ! -- Best Regards: Baron. I too have a thin plastic cable in there. There was a good reason that I changed it apart from the intermittency. Over the years, it has had a lot of 'half-arsed' repairs done to it. I'm sure if you have one, you know exactly what I mean. It's half past two, and the guy is coming to pick up his amplifier that you have assured him will be ready at half past four, and the bench light starts going on and off ... Well, a long time ago, some silicon sheathed heat-resistant wire had gone into the lampholder, and been joined to the feed cable (via the pressel switch bypass ...!!) with a bit of plastic choc-bloc. Yes, I know, but I didn't have a ceramic one to hand. Anyway, it had been fine until I started using these small very hot bulbs in it, whereupon the nylon insulation on the bloc had crisped up. Well, a couple of weeks ago, I had one hand on the (earthed) chassis of an amp I was working on (no, it wasn't plugged into the bench isolation tranny as it should have been !) and I grabbed the Anglepoise shade to pull it into a more convenient position. A microsecond later, the air turned blue as a stream of profanity flowed from my mouth ... The crisped up insulation on the choc-bloc had left a mains leakage path to the metal shade. I decided there and then that no such thing was going to happen again, so I have now rewired it with a thin three-core cable, and grounded the metalwork to mains earth, via the earth connector on the brass lampholder. Silicon sleeving has also been fitted to the wire ends in an effort to proof them at least some, against future heat problems. I've got to admit that the shock I got from the setup was a bit of a wakeup call, as it's often the case that your forehead brushes agains the lamp shade, as you try to stick your head inside some recalcitrant item that's on the bench for repair. At least now, if there should be any future leakage issues, it should just whack the RCD out. Arfa |
#11
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
"Jeff Liebermann" wrote in message news On Fri, 4 Jul 2008 01:23:49 +0100, "Arfa Daily" wrote: I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. As I understand it (possibly wrong), the higher the temperature of the filament, the more efficient the incandescent light bulb in lumens per watt. There's a bit of a clue at: http://en.wikipedia.org/wiki/Incandescent_light_bulb During ordinary operation, the tungsten of the filament evaporates; hotter, more-efficient filaments evaporate faster. Because of this, the lifetime of a filament lamp is a trade-off between efficiency and longevity. The trade-off is typically set to provide a lifetime of several hundred to 2000 hours for lamps used for general illumination. Theatrical, photographic, and projection lamps may have a useful life of only a few hours, trading life expectancy for high output in a compact form. Long-life general service lamps have lower efficiency but are used where the cost of changing the lamp is high compared to the value of energy used. In other words, the newer smaller bulbs are trading efficiency for lifetime, which is the result of running hotter. I'm not sure why the bulb is smaller. My guess(tm) is that it's simply thicker, which allows the use of a smaller bulb size, which can withstand the heat better than a thin bulb and can handle a higher internal gas pressure (which is necessary to prevent filament evaporation). More on the subject: http://en.wikipedia.org/wiki/Luminous_efficacy http://members.aol.com/ajaynejr/lumen.htm -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 Interesting thoughts. Really not a good thing though, I am thinking. It's only been a matter of a few months that I have been using these small bulbs, and they have already caused a problem with a lamp that had previously been running daily, without heat-related problems, for years. It seems to me that in certain domestic applications, these could represent a significant fire hazard. Take for instance, a 'standard' pendant room light fixture, suspended on normal plastic cable. There is not normally enough heat generated, to cause a problem with the insulation, but I'm sure that with the increased temperature that these things run at, there's going to be. Take also, a typical lampshade made from either plastic or paper based sheet. These will typically have a sticker in them saying something like "60 watt max lamp". Now that figure is a fire safety one, based on the heat generated by a typical 60 watt bulb. What about when you put one of these new ones in ? I would guess that the heat steaming off them, is at least equivalent to what you would be expecting from a traditional-sized 100 watt bulb. So even putting in a correctly rated 60 watt bulb, you could be thermally overloading that shade, by 60 odd % . Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? Arfa |
#12
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Slightly OT. Heat and a Bench Light ...
On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily"
wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. I have a few here and they all specify 60 watts maximum. I guess that applies only to the old large bulbs. This is probably what's happening: http://rabi.phys.virginia.edu/HTW/page1.php?QNum=1042 Yeah, looks about right. Wanna disclose the maker and model number of the hot bulb? http://rabi.phys.virginia.edu/HTW/incandescent_light_bulbs.html Candle flame = 1700 C Match = 2000 C peak 100 watt bulb = 2500 C Are a few degrees C going to make much of a difference? I don't have the proper IR thermometer necessary to measure such high temperatures. See if you can beg or borrow an optical pyrometer used in a steel mill or foundry, you can measure the temperatures. Forget about using thermocouples as they don't cover the temperature range: http://en.wikipedia.org/wiki/Thermocouple Meanwhile, use an IR optical thermometer to measure the temperature of the lamp shade, to see if it's ready to ignite. Compare the old and new bulbs. A few measurements will tell you if you're in danger of burning the house down. Judging from the description of how a Halogen bulb works, I suspect you have a justifiable concern. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#13
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
Arfa Daily wrote:
I too have a thin plastic cable in there. There was a good reason that I changed it apart from the intermittency. Over the years, it has had a lot of 'half-arsed' repairs done to it. I'm sure if you have one, you know exactly what I mean. It's half past two, and the guy is coming to pick up his amplifier that you have assured him will be ready at half past four, and the bench light starts going on and off ... Well, a long time ago, some silicon sheathed heat-resistant wire had gone into the lampholder, and been joined to the feed cable (via the pressel switch bypass ...!!) with a bit of plastic choc-bloc. Yes, I know, but I didn't have a ceramic one to hand. Ooo shudder ! Anyway, it had been fine until I started using these small very hot bulbs in it, whereupon the nylon insulation on the bloc had crisped up. Well, a couple of weeks ago, I had one hand on the (earthed) chassis of an amp I was working on (no, it wasn't plugged into the bench isolation tranny as it should have been !) and I grabbed the Anglepoise shade to pull it into a more convenient position. A microsecond later, the air turned blue as a stream of profanity flowed from my mouth ... I must admit I don't plug mine into the isolated side ! Doesn't/didn't yours have an earth connection then ? Mine does and had one from new ! The crisped up insulation on the choc-bloc had left a mains leakage path to the metal shade. I decided there and then that no such thing was going to happen again, so I have now rewired it with a thin three-core cable, and grounded the metalwork to mains earth, via the earth connector on the brass lampholder. Silicon sleeving has also been fitted to the wire ends in an effort to proof them at least some, against future heat problems. I've seen electric heaters repaired with those plastic choc-blocks put in them. I once had an old lady ask me to look at one. She said it smells funny and there is something dripping out of the back. The plastic surround had almost compleatly gone and the connections were hanging in mid air. I had a go at the guy who repaired it and was un-politely told to sod off........ Sadley there weren't the consumer protections in those days ! I've got to admit that the shock I got from the setup was a bit of a wakeup call, as it's often the case that your forehead brushes agains the lamp shade, as you try to stick your head inside some recalcitrant item that's on the bench for repair. At least now, if there should be any future leakage issues, it should just whack the RCD out. Arfa Its a good thing you didn't touch it with your forehead ! I can't imagine the possible injury it could have caused. At least it shouldn't happen again. -- Best Regards: Baron. |
#14
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
Jeff Liebermann wrote:
On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily" wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. I have a few here and they all specify 60 watts maximum. I guess that applies only to the old large bulbs. I don't know about Arfa's lamp, but mine never had any warnings about bulb size ! I do know that at a pinch you could get a 150 W bulb in there. Indeed on the odd occasion I have done just that. Interestingly I recall that the light output was actually poorer with the bigger bulb. Probably because the filament was considerably further away from the shade/reflector. -- Best Regards: Baron. |
#15
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Slightly OT. Heat and a Bench Light ...
In article ,
Baron wrote: I've seen electric heaters repaired with those plastic choc-blocks put in them. I once had an old lady ask me to look at one. She said it smells funny and there is something dripping out of the back. The plastic surround had almost compleatly gone and the connections were hanging in mid air. I had a go at the guy who repaired it and was un-politely told to sod off........ Sadley there weren't the consumer protections in those days ! There's no difference from a choc block than any other screw connector - like those found in sockets, etc. Make a poor connection or use an incorrectly rated one and it *will* give trouble. -- *Certain frogs can be frozen solid, then thawed, and survive * Dave Plowman London SW To e-mail, change noise into sound. |
#16
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Slightly OT. Heat and a Bench Light ...
Dave Plowman (News) wrote in message
... In article , Baron wrote: I've seen electric heaters repaired with those plastic choc-blocks put in them. I once had an old lady ask me to look at one. She said it smells funny and there is something dripping out of the back. The plastic surround had almost compleatly gone and the connections were hanging in mid air. I had a go at the guy who repaired it and was un-politely told to sod off........ Sadley there weren't the consumer protections in those days ! There's no difference from a choc block than any other screw connector - like those found in sockets, etc. Make a poor connection or use an incorrectly rated one and it *will* give trouble. -- *Certain frogs can be frozen solid, then thawed, and survive * Dave Plowman London SW To e-mail, change noise into sound. One general thing to be aware of these Anglepoise lamps. Well the stronger , older , all metal ones. Make sure all the little rubber grommets are present and correct, not perished, at each of the channel holes that the mains cable passes through. -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
#17
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Slightly OT. Heat and a Bench Light ...
In article ,
N_Cook wrote: One general thing to be aware of these Anglepoise lamps. Well the stronger , older , all metal ones. Make sure all the little rubber grommets are present and correct, not perished, at each of the channel holes that the mains cable passes through. If it's old enough it will have silk covered rubber cable too - which perishes. -- *What was the best thing before sliced bread? * Dave Plowman London SW To e-mail, change noise into sound. |
#18
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Slightly OT. Heat and a Bench Light ...
Dave Plowman (News) wrote:
In article , Baron wrote: I've seen electric heaters repaired with those plastic choc-blocks put in them. I once had an old lady ask me to look at one. She said it smells funny and there is something dripping out of the back. The plastic surround had almost compleatly gone and the connections were hanging in mid air. I had a go at the guy who repaired it and was un-politely told to sod off........ Sadley there weren't the consumer protections in those days ! There's no difference from a choc block than any other screw connector - like those found in sockets, etc. Make a poor connection or use an incorrectly rated one and it *will* give trouble. I couldn't agree more ! However I was referring to the fact that some Id10T had replaced the original ceramic terminal block with a plastic one ! The fact that the plastic over the course of a couple of weeks had just melted away with the heat, rather than just a bad joint. Its likely that the original had one or more seized or broken grub screws, leading to its replacement. -- Best Regards: Baron. |
#19
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Slightly OT. Heat and a Bench Light ...
Dave Plowman (News) wrote:
In article , N_Cook wrote: One general thing to be aware of these Anglepoise lamps. Well the stronger , older , all metal ones. Make sure all the little rubber grommets are present and correct, not perished, at each of the channel holes that the mains cable passes through. If it's old enough it will have silk covered rubber cable too - which perishes. Yes mine did ! That was one of the reasons that I used cotton braided electric iron flex as the first replacement. I found it less durable than the original. -- Best Regards: Baron. |
#20
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Slightly OT. Heat and a Bench Light ...
"N_Cook" wrote in message ... Dave Plowman (News) wrote in message ... In article , Baron wrote: I've seen electric heaters repaired with those plastic choc-blocks put in them. I once had an old lady ask me to look at one. She said it smells funny and there is something dripping out of the back. The plastic surround had almost compleatly gone and the connections were hanging in mid air. I had a go at the guy who repaired it and was un-politely told to sod off........ Sadley there weren't the consumer protections in those days ! There's no difference from a choc block than any other screw connector - like those found in sockets, etc. Make a poor connection or use an incorrectly rated one and it *will* give trouble. -- *Certain frogs can be frozen solid, then thawed, and survive * Dave Plowman London SW To e-mail, change noise into sound. One general thing to be aware of these Anglepoise lamps. Well the stronger , older , all metal ones. Make sure all the little rubber grommets are present and correct, not perished, at each of the channel holes that the mains cable passes through. -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ I was a little concerned that these would not still fit, when I put the 3 core cable in, but they did, just fine. And to Baron. I've had the thing a long long time. It's an orange one that came from BHS originally, but a genuine Terry's Anglepoise, none-the-less. Before that, I had the even earlier one with the black 'flying saucer' shade. I can't remember what happened to that one. Over the years, it has had much work done on it, but I'm pretty sure that it never had anything other than a 2 core plastic cable on it. I can't imagine that I would ever have replaced a three core with a 2 core. The old black one had plaited cotton-covered rubber cable as I recall, but I still don't remember that one being earthed, either. Arfa |
#21
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Slightly OT. Heat and a Bench Light ...
"Jeff Liebermann" wrote in message ... On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily" wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. You're mis-understanding me, I think. I'm not using a 75 or 100 watt bulb. I'm using a 60 watt bulb, as specified for the lamp, and always have done. Up until now, they have always been the 'standard' tennis ball sized type. The smaller ones that I have been buying lately, are still rated at 60 watts, but in my opinion, put out the *heat* of a standard-sized 100 watt bulb. Arfa |
#22
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Slightly OT. Heat and a Bench Light ...
In message , Arfa Daily
writes "Jeff Liebermann" wrote in message .. . On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily" wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. You're mis-understanding me, I think. I'm not using a 75 or 100 watt bulb. I'm using a 60 watt bulb, as specified for the lamp, and always have done. Up until now, they have always been the 'standard' tennis ball sized type. The smaller ones that I have been buying lately, are still rated at 60 watts, but in my opinion, put out the *heat* of a standard-sized 100 watt bulb. Arfa I haven't been following the thread, so apologies if this explanation has been offered earlier. I'm guessing, but I reckon that smaller sized bulb may be hotter because: (a) The filament may be physically smaller (squeezed in more, and coiled up tighter). Some parts of the filament may be obstructing the path of the light from other parts. Similarly, the path for radiated heat may be being obstructed. As a result, the filament may be less efficient (less light output, but more heat). (a) The glass bulb is closer to the hot filament. (b) The glass bulb has quite a lot less surface area available to dissipate the heat. What do you think? -- Ian |
#23
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Slightly OT. Heat and a Bench Light ...
On Sun, 6 Jul 2008 15:18:28 +0100, "Arfa Daily"
wrote: "Jeff Liebermann" wrote in message .. . On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily" wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. You're mis-understanding me, I think. I'm not using a 75 or 100 watt bulb. I'm using a 60 watt bulb, as specified for the lamp, and always have done. Up until now, they have always been the 'standard' tennis ball sized type. The smaller ones that I have been buying lately, are still rated at 60 watts, but in my opinion, put out the *heat* of a standard-sized 100 watt bulb. Sorry. I misread your comments. I'm not sure where I got the 75 to 100 watt bulb. Despite my screwup, the rest is still applicable. Did you read: http://rabi.phys.virginia.edu/HTW/page1.php?QNum=1042 If the smaller bulbs are halogen filled, that would explain the increased temperature. Also, note that the easiest way to increase the temperature of a light bulb surface is to simply decrease the surface area of the bulb. It's exactly like a heat sink. If you have a heat source that beleches some number of watts, a large surface area will be cooler than a small surface area. Since the article indicates that halogen bulbs REQUIRE a much hotter bulb temperature, a smaller bulb diameter, with a corresponding smaller surface area, will be the way to accomplish that. Methinks it all fits. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#24
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Slightly OT. Heat and a Bench Light ...
On Fri, 4 Jul 2008 01:23:49 +0100 "Arfa Daily"
wrote: I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Lost in this conversation is the fact that you claim that both the old and new bulbs have been 60 Watts. Now, if that's true, then there's no more power available from the new 60 W lamps than there was from the old 60 W lamps. Halogen lamps, while they DO have much hotter envelopes, convert electrical power into visible lighte somewhat more efficiently, so that should make the shade run slightly cooler, if anything. I would expect this effect to be small. Certainly a smaller 60 W bulb will run at a higher glass envelope temperature, but that envelope will be farther from the shade, assuming that they both got mounted on the same centers. The end result is that there will be no difference in the radiant heating of the shade. The confusion here seems to be the common one between temperature and heat. Cram the same amount of heat into a smaller amount of material and you'll get a higher temperature, but in this case, the shade has remained the same, so the amount of heat energy collected should be the same, and the resulting temperature should also be the same. It may help to think of heat and temperature as having electrical analogs in charge and voltage. Really, there are only 2 possible conclusions: Either the new bulb is actually higher wattage than the old one, or the perception of a hotter shade is mistaken. Separate from this is heat conduction thru the base of the bulb. If the bulb is shorter and hotter, then it will likely conduct more heat into the socket. Halogen sockets are generally ceramic or some rather special high temp plastic in order to deal with this, so putting a halogen bulb in a standard socket will always result in a destroyed socket. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- |
#25
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Slightly OT. Heat and a Bench Light ...
"Jim Adney" wrote in message ... On Fri, 4 Jul 2008 01:23:49 +0100 "Arfa Daily" wrote: I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Lost in this conversation is the fact that you claim that both the old and new bulbs have been 60 Watts. Now, if that's true, then there's no more power available from the new 60 W lamps than there was from the old 60 W lamps. Halogen lamps, while they DO have much hotter envelopes, convert electrical power into visible lighte somewhat more efficiently, so that should make the shade run slightly cooler, if anything. I would expect this effect to be small. Certainly a smaller 60 W bulb will run at a higher glass envelope temperature, but that envelope will be farther from the shade, assuming that they both got mounted on the same centers. The end result is that there will be no difference in the radiant heating of the shade. The confusion here seems to be the common one between temperature and heat. Cram the same amount of heat into a smaller amount of material and you'll get a higher temperature, but in this case, the shade has remained the same, so the amount of heat energy collected should be the same, and the resulting temperature should also be the same. It may help to think of heat and temperature as having electrical analogs in charge and voltage. Really, there are only 2 possible conclusions: Either the new bulb is actually higher wattage than the old one, or the perception of a hotter shade is mistaken. Separate from this is heat conduction thru the base of the bulb. If the bulb is shorter and hotter, then it will likely conduct more heat into the socket. Halogen sockets are generally ceramic or some rather special high temp plastic in order to deal with this, so putting a halogen bulb in a standard socket will always result in a destroyed socket. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- OK. The bulb does not claim to be a halogen type. It was sold as a 'bog standard' light bulb. It looks like a standard light bulb. It is stamped 60 watts on the packet, and on the bulb itself. The glass envelope and bulb in general, is identical in every way to what any of us would recognise as a 'standard' incandescent light bulb given, of course, the obvious difference between a UK bi-pad bayonet cap, and a U.S. edison screw cap. However, it has one major difference in that instead of the glass envelope being the size of a tennis ball, it's more like the size of a pool ball. When installed in my bench light, which is the only 'closed in' place that I've used one so far, I did not notice any change in light output from any other 60 watt bulb that I have used in the light. Bear in mind that this light is used every working day to illuminate whatever piece of kit I am working on, and has been for the last 20 years, so I am pretty confidant that I know its 'normal' operating characteristics. So, if we believe the rating stamped on both the bulb itself, and its box, and you are prepared to believe me when I tell you that with this bulb fitted, the temperature of the shade was a whole heap hotter, then somewhere, there must be another explanation than the two that you believe are the only possibilities. There must be a greater degree of heat being conducted into the base cap, in order for the temperature to have been raised to the point where the insulation material within the lamp itself's base, to have started to fry itself and to have destroyed the connection pad, which is where this thread started from. There must be considerably more heat steaming off the bulb itself, to have raised the temperature in the upper part of the shade, to the point where the nylon insulation around the choc bloc which was located there, has fried. That piece of choc bloc had been there for a couple of years, and trust me, before fitting this bulb, it was not even discoloured, let alone crisped. The physical contact area between the brass lamp holder, and the bracket to which it is attached, is small, so it would seem unlikely that heat conduction is playing much of a part in raising the temperature of the shade. So that would leave only radiation as the mechanism for raising the shade's temperature. I'm pretty sure that it must be a combination of the area of the glass envelope being - what, I don't know, 30% smaller maybe? - making for a less efficient radiator, and exacerbation of this by that glass being nearer to the filament. It still seems to me that this has potentially far-reaching consequences under the right (wrong?) circumstances. The bulb was a B&Q own brand BTW. I don't have any more in stock at the moment, but I will try to get to the store and pick some more up, and do some further tests and measurements. Arfa |
#26
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Slightly OT. Heat and a Bench Light ...
"Ian Jackson" wrote in message ... In message , Arfa Daily writes "Jeff Liebermann" wrote in message . .. On Sun, 6 Jul 2008 02:08:27 +0100, "Arfa Daily" wrote: Potential fire hazard, or am I just being paranoid ? Does this need bringing to someone's attention ? You might have a point, however I find it odd that you're using a 75 or 100 watt incandescent bulb in a desk lamp. You're mis-understanding me, I think. I'm not using a 75 or 100 watt bulb. I'm using a 60 watt bulb, as specified for the lamp, and always have done. Up until now, they have always been the 'standard' tennis ball sized type. The smaller ones that I have been buying lately, are still rated at 60 watts, but in my opinion, put out the *heat* of a standard-sized 100 watt bulb. Arfa I haven't been following the thread, so apologies if this explanation has been offered earlier. I'm guessing, but I reckon that smaller sized bulb may be hotter because: (a) The filament may be physically smaller (squeezed in more, and coiled up tighter). Some parts of the filament may be obstructing the path of the light from other parts. Similarly, the path for radiated heat may be being obstructed. As a result, the filament may be less efficient (less light output, but more heat). (a) The glass bulb is closer to the hot filament. (b) The glass bulb has quite a lot less surface area available to dissipate the heat. What do you think? -- Ian Yes, all valid thoughts. See my further discussions of it all in my reply below to Jim Arfa |
#27
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Slightly OT. Heat and a Bench Light ...
On Mon, 7 Jul 2008 01:28:51 +0100 "Arfa Daily"
wrote: So, if we believe the rating stamped on both the bulb itself, and its box, and you are prepared to believe me when I tell you that with this bulb fitted, the temperature of the shade was a whole heap hotter, then somewhere, there must be another explanation than the two that you believe are the only possibilities. I believe everything you've told us about the bulbs. I have no reason not to, but 60 Watts is still just 60 Watts. There's no way to get more heat out of it than that. So either the old 60 was actually less than 60 or the new 60 is more than 60 (or both.) Or you're mistaken about the new ones running hotter, which I agree is the less likely option. One other possibility occurred to me, and that is that your socket chose this moment to become resistive, which could have raised the total power above 60 Watts and concentrated that extra power dissipation in the socket - consistent with your observations. I'm not familiar with the socket you describe, so maybe you can judge the likelyhood of this. I suspect that if this had happened, the light output would have been affected and you would have noticed. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- |
#28
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
"Arfa Daily" wrote in message
... "Jim Adney" wrote in message ... On Fri, 4 Jul 2008 01:23:49 +0100 "Arfa Daily" wrote: I have noticed that these new smaller bulbs run a whole quantum leap hotter than the older larger size, and they hot up the shade on the bench light until it is unbearably hot to touch. Lost in this conversation is the fact that you claim that both the old and new bulbs have been 60 Watts. Now, if that's true, then there's no more power available from the new 60 W lamps than there was from the old 60 W lamps. Halogen lamps, while they DO have much hotter envelopes, convert electrical power into visible lighte somewhat more efficiently, so that should make the shade run slightly cooler, if anything. I would expect this effect to be small. Certainly a smaller 60 W bulb will run at a higher glass envelope temperature, but that envelope will be farther from the shade, assuming that they both got mounted on the same centers. The end result is that there will be no difference in the radiant heating of the shade. The confusion here seems to be the common one between temperature and heat. Cram the same amount of heat into a smaller amount of material and you'll get a higher temperature, but in this case, the shade has remained the same, so the amount of heat energy collected should be the same, and the resulting temperature should also be the same. It may help to think of heat and temperature as having electrical analogs in charge and voltage. Really, there are only 2 possible conclusions: Either the new bulb is actually higher wattage than the old one, or the perception of a hotter shade is mistaken. Separate from this is heat conduction thru the base of the bulb. If the bulb is shorter and hotter, then it will likely conduct more heat into the socket. Halogen sockets are generally ceramic or some rather special high temp plastic in order to deal with this, so putting a halogen bulb in a standard socket will always result in a destroyed socket. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- OK. The bulb does not claim to be a halogen type. It was sold as a 'bog standard' light bulb. It looks like a standard light bulb. It is stamped 60 watts on the packet, and on the bulb itself. The glass envelope and bulb in general, is identical in every way to what any of us would recognise as a 'standard' incandescent light bulb given, of course, the obvious difference between a UK bi-pad bayonet cap, and a U.S. edison screw cap. However, it has one major difference in that instead of the glass envelope being the size of a tennis ball, it's more like the size of a pool ball. When installed in my bench light, which is the only 'closed in' place that I've used one so far, I did not notice any change in light output from any other 60 watt bulb that I have used in the light. Bear in mind that this light is used every working day to illuminate whatever piece of kit I am working on, and has been for the last 20 years, so I am pretty confidant that I know its 'normal' operating characteristics. So, if we believe the rating stamped on both the bulb itself, and its box, and you are prepared to believe me when I tell you that with this bulb fitted, the temperature of the shade was a whole heap hotter, then somewhere, there must be another explanation than the two that you believe are the only possibilities. There must be a greater degree of heat being conducted into the base cap, in order for the temperature to have been raised to the point where the insulation material within the lamp itself's base, to have started to fry itself and to have destroyed the connection pad, which is where this thread started from. There must be considerably more heat steaming off the bulb itself, to have raised the temperature in the upper part of the shade, to the point where the nylon insulation around the choc bloc which was located there, has fried. That piece of choc bloc had been there for a couple of years, and trust me, before fitting this bulb, it was not even discoloured, let alone crisped. The physical contact area between the brass lamp holder, and the bracket to which it is attached, is small, so it would seem unlikely that heat conduction is playing much of a part in raising the temperature of the shade. So that would leave only radiation as the mechanism for raising the shade's temperature. I'm pretty sure that it must be a combination of the area of the glass envelope being - what, I don't know, 30% smaller maybe? - making for a less efficient radiator, and exacerbation of this by that glass being nearer to the filament. It still seems to me that this has potentially far-reaching consequences under the right (wrong?) circumstances. The bulb was a B&Q own brand BTW. I don't have any more in stock at the moment, but I will try to get to the store and pick some more up, and do some further tests and measurements. Arfa I've been following this thread rather loosely for the past several days, so please pardon me if I repeat previously addressed thoughts. Arfa, I understand that you've stated that you're using lamps labeled as 60-watt in your fixture. Have you actually measured the power consumed (for instance, using a Kill-a-Watt or similar meter) by the lamps? It's a possibility that the lamps have been mislabeled, and you actually have 75- or 90-watt lamps instead of 60-watt lamps. Since an operating incandescent lamp is essentially a resistive element, the power consumed should be RMS power, which is the heating value of the power. Sixty watts RMS into a resistive element should produce the same amount of heat, whether it's in a large glass bulb or a small glass bulb. The temperature of the bulb might be higher in a small lamp because it has a smaller radiating surface. Power that is concentrated in a small area will have a higher temperature than the same power that has been spread over a larger area. Is the radiating surface area of the new lamps small enough to cause the increase in temperature that you're experiencing?? I suppose the math could be done to derive the rise in temperature of your new lamps... would be interesting to see the results. My ending thought on the issue is that, IMHO, the telling story would be in the reading of a power meter in the circuit. If you don't have a power meter such a the Kill-a-Watt, then you could measure it directly with a voltmeter and ammeter. V * I = P no need to measure phase since it's essentially a resistor. -- Dave M MasonDG44 at comcast dot net (Just substitute the appropriate characters in the address) Experience: What you get when you don't get what you want |
#29
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Slightly OT. Heat and a Bench Light ...
On Mon, 7 Jul 2008 01:28:51 +0100, "Arfa Daily"
wrote: OK. The bulb does not claim to be a halogen type. It was sold as a 'bog standard' light bulb. It looks like a standard light bulb. It is stamped 60 watts on the packet, and on the bulb itself. Does it have one of these labels? http://www.energysavingtrust.org.uk/energy_saving_products/other_energy_labels/the_eu_energy_label/ http://www.thelightbulbshop.co.uk/EnergyLabels.htm If so, what are the numbers? We don't have anything similar in the US so it would helpful if you could supply the numbers for an "ordinary" light 60w bulb. Note that halogen are in class "D" while ordinary bulbs are "E" or "F". However, it has one major difference in that instead of the glass envelope being the size of a tennis ball, it's more like the size of a pool ball. Could I trouble you to measure the approximate diameters? I want to calculate the relative surface areas. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#30
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Slightly OT. Heat and a Bench Light ...
Jim Adney wrote in message
... On Fri, 4 Jul 2008 01:23:49 +0100 "Arfa Daily" wrote: Separate from this is heat conduction thru the base of the bulb. If the bulb is shorter and hotter, then it will likely conduct more heat into the socket. Halogen sockets are generally ceramic or some rather special high temp plastic in order to deal with this, so putting a halogen bulb in a standard socket will always result in a destroyed socket. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- I'd not appreciated that added effect with Ro80 "Apollo lander" shape bulbs. The filament is perhaps twice the distance from the socket as the same wattage but globular lamp. As well as reflecting forwards most of the rearward-going heat and light. -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ |
#31
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Slightly OT. Heat and a Bench Light ...
"Jim Adney" wrote in message ... On Mon, 7 Jul 2008 01:28:51 +0100 "Arfa Daily" wrote: So, if we believe the rating stamped on both the bulb itself, and its box, and you are prepared to believe me when I tell you that with this bulb fitted, the temperature of the shade was a whole heap hotter, then somewhere, there must be another explanation than the two that you believe are the only possibilities. I believe everything you've told us about the bulbs. I have no reason not to, but 60 Watts is still just 60 Watts. There's no way to get more heat out of it than that. So either the old 60 was actually less than 60 or the new 60 is more than 60 (or both.) Or you're mistaken about the new ones running hotter, which I agree is the less likely option. Presumably though, temperature will rise, both at the glass surface and the surrounding air, if that heat is not being radiated away as quickly as with the older design ? One other possibility occurred to me, and that is that your socket chose this moment to become resistive, which could have raised the total power above 60 Watts and concentrated that extra power dissipation in the socket - consistent with your observations. I'm not familiar with the socket you describe, so maybe you can judge the likelyhood of this. I suspect that if this had happened, the light output would have been affected and you would have noticed. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- Plus I did say earlier that the socket was replaced fairly recently, and is working just fine again now without one of those bulbs in it. Here is a picture of the actual item so you will now know for ever, what a UK bayonet cap looks like ! http://www.comparestoreprices.co.uk/...-pack-of-4.jpg and here's one on a CFL. which shows the connection pads very clearly. http://upload.wikimedia.org/wikipedi...ayonet-Cap.jpg The B&Q bulb got hot enough to fry that black resin stuff, and completely destroy one of the connector pads which are made from (lead-free now, I guess) solder. Arfa |
#32
Posted to sci.electronics.repair
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Slightly OT. Heat and a Bench Light ...
OK. The bulb does not claim to be a halogen type. It was sold as a 'bog standard' light bulb. It looks like a standard light bulb. It is stamped 60 watts on the packet, and on the bulb itself. The glass envelope and bulb in general, is identical in every way to what any of us would recognise as a 'standard' incandescent light bulb given, of course, the obvious difference between a UK bi-pad bayonet cap, and a U.S. edison screw cap. However, it has one major difference in that instead of the glass envelope being the size of a tennis ball, it's more like the size of a pool ball. When installed in my bench light, which is the only 'closed in' place that I've used one so far, I did not notice any change in light output from any other 60 watt bulb that I have used in the light. Bear in mind that this light is used every working day to illuminate whatever piece of kit I am working on, and has been for the last 20 years, so I am pretty confidant that I know its 'normal' operating characteristics. So, if we believe the rating stamped on both the bulb itself, and its box, and you are prepared to believe me when I tell you that with this bulb fitted, the temperature of the shade was a whole heap hotter, then somewhere, there must be another explanation than the two that you believe are the only possibilities. There must be a greater degree of heat being conducted into the base cap, in order for the temperature to have been raised to the point where the insulation material within the lamp itself's base, to have started to fry itself and to have destroyed the connection pad, which is where this thread started from. There must be considerably more heat steaming off the bulb itself, to have raised the temperature in the upper part of the shade, to the point where the nylon insulation around the choc bloc which was located there, has fried. That piece of choc bloc had been there for a couple of years, and trust me, before fitting this bulb, it was not even discoloured, let alone crisped. The physical contact area between the brass lamp holder, and the bracket to which it is attached, is small, so it would seem unlikely that heat conduction is playing much of a part in raising the temperature of the shade. So that would leave only radiation as the mechanism for raising the shade's temperature. I'm pretty sure that it must be a combination of the area of the glass envelope being - what, I don't know, 30% smaller maybe? - making for a less efficient radiator, and exacerbation of this by that glass being nearer to the filament. It still seems to me that this has potentially far-reaching consequences under the right (wrong?) circumstances. The bulb was a B&Q own brand BTW. I don't have any more in stock at the moment, but I will try to get to the store and pick some more up, and do some further tests and measurements. Arfa I've been following this thread rather loosely for the past several days, so please pardon me if I repeat previously addressed thoughts. Arfa, I understand that you've stated that you're using lamps labeled as 60-watt in your fixture. Have you actually measured the power consumed (for instance, using a Kill-a-Watt or similar meter) by the lamps? It's a possibility that the lamps have been mislabeled, and you actually have 75- or 90-watt lamps instead of 60-watt lamps. Since an operating incandescent lamp is essentially a resistive element, the power consumed should be RMS power, which is the heating value of the power. Sixty watts RMS into a resistive element should produce the same amount of heat, whether it's in a large glass bulb or a small glass bulb. The temperature of the bulb might be higher in a small lamp because it has a smaller radiating surface. Power that is concentrated in a small area will have a higher temperature than the same power that has been spread over a larger area. Is the radiating surface area of the new lamps small enough to cause the increase in temperature that you're experiencing?? I suppose the math could be done to derive the rise in temperature of your new lamps... would be interesting to see the results. My ending thought on the issue is that, IMHO, the telling story would be in the reading of a power meter in the circuit. If you don't have a power meter such a the Kill-a-Watt, then you could measure it directly with a voltmeter and ammeter. V * I = P no need to measure phase since it's essentially a resistor. -- Dave M MasonDG44 at comcast dot net (Just substitute the appropriate characters in the address) Hi Dave I haven't measured the actual power consumption of the new bulbs. A few years ago, I would have been surprised if the figure quoted on a lamp was not at least within say 5% accuracy, but these days, with the reduction in integrity of just about everything, and the fact that much manufacturing is now done in 'emerging' industrial countries, I would be less sure of that. As to whether the new bulb's envelope is small enough to reduce the dissipation of the heat by the amount noted, I'm not really a good enough theoretical physicist to make a call of any real value, but given that this appears to be the only mechanism by which this could be happening, I would have to say that is probably the answer. I don't dispute what has been said about 60 watts being 60 watts, or that heat and temperature are not the same thing. However, radiation efficiency is key to the relationship between the two, as we both know. A 60 watt amp with a small silver heatsink on its output transistors will not get rid of the unwanted heat anything like as well as if that heatsink is black, and force air cooled. For all I know, my bench lamp may be a 'special case', and the fitting of the smaller bulb might just screw up the dynamics of the air circulation within the shade. As anyone who knows the Terry's Anglepoise will agree, the shade is not particularly well ventilated. Perhaps it would benefit from having a ring of 5mm holes drilled around its top ... ?? Arfa Experience: What you get when you don't get what you want |
#33
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Slightly OT. Heat and a Bench Light ...
"Jeff Liebermann" wrote in message ... On Mon, 7 Jul 2008 01:28:51 +0100, "Arfa Daily" wrote: OK. The bulb does not claim to be a halogen type. It was sold as a 'bog standard' light bulb. It looks like a standard light bulb. It is stamped 60 watts on the packet, and on the bulb itself. Does it have one of these labels? http://www.energysavingtrust.org.uk/energy_saving_products/other_energy_labels/the_eu_energy_label/ http://www.thelightbulbshop.co.uk/EnergyLabels.htm If so, what are the numbers? We don't have anything similar in the US so it would helpful if you could supply the numbers for an "ordinary" light 60w bulb. Note that halogen are in class "D" while ordinary bulbs are "E" or "F". However, it has one major difference in that instead of the glass envelope being the size of a tennis ball, it's more like the size of a pool ball. Could I trouble you to measure the approximate diameters? I want to calculate the relative surface areas. -- Jeff Liebermann The things I do for science !! I just had to rootle thru' the workshop bin to locate the bulb which caused all the trouble in the first place. It is clearly marked 60 watts, and has a CE approval also. I can't tell you what the energy rating letter is, as I don't have any more on the shelf. I have two other types from the same stable, and one of the boxes has an energy rating on it, and one doesn't, so I'll have to look next time I am in the store. OK. On the diameters. Consider them for all practical purposes, to be a sphere. The old was 60mm almost exactly, and the new, 50mm almost exactly, measured with an electronic calliper, so reasonably accurate figures. Arfa |
#34
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Slightly OT. Heat and a Bench Light ...
"N_Cook" wrote in message ... Jim Adney wrote in message ... On Fri, 4 Jul 2008 01:23:49 +0100 "Arfa Daily" wrote: Separate from this is heat conduction thru the base of the bulb. If the bulb is shorter and hotter, then it will likely conduct more heat into the socket. Halogen sockets are generally ceramic or some rather special high temp plastic in order to deal with this, so putting a halogen bulb in a standard socket will always result in a destroyed socket. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- I'd not appreciated that added effect with Ro80 "Apollo lander" shape bulbs. The filament is perhaps twice the distance from the socket as the same wattage but globular lamp. As well as reflecting forwards most of the rearward-going heat and light. -- Diverse Devices, Southampton, England electronic hints and repair briefs , schematics/manuals list on http://home.graffiti.net/diverse:graffiti.net/ The R80 sounds the way to go from all angles. I'll pick one up next time I'm in B&Q Arfa |
#35
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Slightly OT. Heat and a Bench Light ...
Ah, you see, what you really need is something that'll automatically
sense when the lamp is on, and turn on a cooling fan. I have just the circuit... %^) |
#36
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Slightly OT. Heat and a Bench Light ...
On Mon, 7 Jul 2008 09:53:39 +0100, "Arfa Daily"
wrote: The things I do for science !! Cease complaining. It's your question that I'm trying to answer. Never mind that I don't know anything about light bulbs. I have two other types from the same stable, and one of the boxes has an energy rating on it, and one doesn't, so I'll have to look next time I am in the store. Methinks there will be a difference in efficiency rating. If true, that implies that the newer smaller bulb is really a Halogen filled bulb, even though it's not marked as such. OK. On the diameters. Consider them for all practical purposes, to be a sphere. The old was 60mm almost exactly, and the new, 50mm almost exactly, measured with an electronic calliper, so reasonably accurate figures. Surface area of a sphere is 4Pi*r^2 Old = 4 * 3.14 * 3.0^2 = 113.0 sq cm New = 4 * 3.14 * 2.5^2 = 78.5 sq cm The new bulb has about 70% of the surface area as the old bulb. However, I gotta dust off the college thermodyamics texts before I can figure out the expected temperature rise given identical power dissipations. I also gotta lookup the IR transmissivity of glass. The things I do for science... -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#37
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Slightly OT. Heat and a Bench Light ...
"Jeff Liebermann" wrote in message ... On Mon, 7 Jul 2008 09:53:39 +0100, "Arfa Daily" wrote: The things I do for science !! Cease complaining. It's your question that I'm trying to answer. Never mind that I don't know anything about light bulbs. I have two other types from the same stable, and one of the boxes has an energy rating on it, and one doesn't, so I'll have to look next time I am in the store. Methinks there will be a difference in efficiency rating. If true, that implies that the newer smaller bulb is really a Halogen filled bulb, even though it's not marked as such. OK. On the diameters. Consider them for all practical purposes, to be a sphere. The old was 60mm almost exactly, and the new, 50mm almost exactly, measured with an electronic calliper, so reasonably accurate figures. Surface area of a sphere is 4Pi*r^2 Old = 4 * 3.14 * 3.0^2 = 113.0 sq cm New = 4 * 3.14 * 2.5^2 = 78.5 sq cm The new bulb has about 70% of the surface area as the old bulb. However, I gotta dust off the college thermodyamics texts before I can figure out the expected temperature rise given identical power dissipations. I also gotta lookup the IR transmissivity of glass. The things I do for science... -- Jeff Liebermann Quit complainin' !! I'm helping you figure all about light bulbs with my question .... :-) Arfa |
#38
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Slightly OT. Heat and a Bench Light ...
On Mon, 07 Jul 2008 10:31:08 -0700, Jeff Liebermann
wrote: On Mon, 7 Jul 2008 09:53:39 +0100, "Arfa Daily" wrote: The things I do for science !! Surface area of a sphere is 4Pi*r^2 Old = 4 * 3.14 * 3.0^2 = 113.0 sq cm New = 4 * 3.14 * 2.5^2 = 78.5 sq cm The new bulb has about 70% of the surface area as the old bulb. However, I gotta dust off the college thermodyamics texts before I can figure out the expected temperature rise given identical power dissipations. I also gotta lookup the IR transmissivity of glass. The things I do for science... The other unknown factor is the lamp efficiency. So how much is going out as light, and how much as heat. A small change in this ratio will certainly have an effect on the heating effect even with identical sized globes. Peter |
#39
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Slightly OT. Heat and a Bench Light ...
In article ,
Jeff Liebermann wrote: On Mon, 7 Jul 2008 09:53:39 +0100, "Arfa Daily" wrote: snippage Methinks there will be a difference in efficiency rating. If true, that implies that the newer smaller bulb is really a Halogen filled bulb, even though it's not marked as such. OK. On the diameters. Consider them for all practical purposes, to be a sphere. The old was 60mm almost exactly, and the new, 50mm almost exactly, measured with an electronic calliper, so reasonably accurate figures. Surface area of a sphere is 4Pi*r^2 Old = 4 * 3.14 * 3.0^2 = 113.0 sq cm New = 4 * 3.14 * 2.5^2 = 78.5 sq cm The new bulb has about 70% of the surface area as the old bulb. However, I gotta dust off the college thermodyamics texts before I can figure out the expected temperature rise given identical power dissipations. I also gotta lookup the IR transmissivity of glass. The things I do for science... I'd be inclined to think a bigger difference could be the relative heat dissipation via conduction through the base vs. convection through the glass envelope. If the newer bulb has significantly heftier and/or shorter leads for the filament, the metal base might be getting significantly hotter and conducting more heat to the socket. Incandescent bulbs are inefficient enough, regardless of construction, that any moderate efficiency gains would have no readily observable impact on heat output--or, put another way, any improvements that would reduce the heat output by a nontrivial amount would also produce a bulb that is obviously much brighter. According to Wikipedia, something like 2% of the electrical energy consumed is converted to visible light. -- Andrew Erickson "He is no fool who gives what he cannot keep to gain that which he cannot lose." -- Jim Elliot |
#40
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Slightly OT. Heat and a Bench Light ...
"Andrew Erickson" wrote in message ... In article , Jeff Liebermann wrote: On Mon, 7 Jul 2008 09:53:39 +0100, "Arfa Daily" wrote: snippage Methinks there will be a difference in efficiency rating. If true, that implies that the newer smaller bulb is really a Halogen filled bulb, even though it's not marked as such. OK. On the diameters. Consider them for all practical purposes, to be a sphere. The old was 60mm almost exactly, and the new, 50mm almost exactly, measured with an electronic calliper, so reasonably accurate figures. Surface area of a sphere is 4Pi*r^2 Old = 4 * 3.14 * 3.0^2 = 113.0 sq cm New = 4 * 3.14 * 2.5^2 = 78.5 sq cm The new bulb has about 70% of the surface area as the old bulb. However, I gotta dust off the college thermodyamics texts before I can figure out the expected temperature rise given identical power dissipations. I also gotta lookup the IR transmissivity of glass. The things I do for science... I'd be inclined to think a bigger difference could be the relative heat dissipation via conduction through the base vs. convection through the glass envelope. If the newer bulb has significantly heftier and/or shorter leads for the filament, the metal base might be getting significantly hotter and conducting more heat to the socket. Incandescent bulbs are inefficient enough, regardless of construction, that any moderate efficiency gains would have no readily observable impact on heat output--or, put another way, any improvements that would reduce the heat output by a nontrivial amount would also produce a bulb that is obviously much brighter. According to Wikipedia, something like 2% of the electrical energy consumed is converted to visible light. -- Andrew Erickson Peter, Andrew. Thanks for your input. Both good thoughts. Arfa |
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