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#1
Posted to rec.woodworking
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Need help identifying & locating moulding
Tracing of profile:
http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. |
#2
Posted to rec.woodworking
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Need help identifying & locating moulding
Doug Miller wrote:
Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. I just never understand why people can't accept that any given profile might cost them some money to replicate - either by buying new material (close enough), ot by spending money on cutters. Geeze - do you really think there is everything out there for everything you have? Just buy the new pieces. -- -Mike- |
#3
Posted to rec.woodworking
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Need help identifying & locating moulding
"Mike Marlow" wrote I just never understand why people can't accept that any given profile might cost them some money to replicate - either by buying new material (close enough), ot by spending money on cutters. Geeze - do you really think there is everything out there for everything you have? Just buy the new pieces. Or if it were me, I would think that this is just the time to make that new router duplicating machine I have been thinking about building. Then I could take down a stick of the old profile, and start duplicating! -- Jim in NC --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#4
Posted to rec.woodworking
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Need help identifying & locating moulding
Doug Miller wrote in
: Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. If you get close, maybe you can make a profiled scraper (they have a name, I can't remember it) and finish the job. A piece of old saw blade can make a pretty decent scraper, but if you're doing more than a couple feet it'll get tiring fast. I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Puckdropper -- Make it to fit, don't make it fit. |
#5
Posted to rec.woodworking
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Need help identifying & locating moulding
On Wed, 2 Jul 2014 00:22:21 +0000 (UTC), Doug Miller
wrote: Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. Looks a lot like a heavy 3 1/4 inch colonial casing. How much would it cost to have a set of shaper knives ground from your pattern?? There are so many different "colonial" profiles finding one to match will likely be a problem. Could have been locally made by some company no longer in business. |
#6
Posted to rec.woodworking
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Need help identifying & locating moulding
On 02 Jul 2014 02:39:17 GMT, Puckdropper
puckdropper(at)yahoo(dot)com wrote: Doug Miller wrote in : Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. If you get close, maybe you can make a profiled scraper (they have a name, I can't remember it) and finish the job. A piece of old saw blade can make a pretty decent scraper, but if you're doing more than a couple feet it'll get tiring fast. I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Puckdropper It's called a moulding plane or a profile scraper |
#7
Posted to rec.woodworking
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Need help identifying & locating moulding
On Wed, 2 Jul 2014 00:22:21 +0000 (UTC), Doug Miller
wrote: Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. I'll second what clare said about colonial casing. Try here for a start: http://www.colonialmanufacturing.com...trical-casings |
#8
Posted to rec.woodworking
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Need help identifying & locating moulding
Doug - you are up against it. If you buy a molding kit of good bits for your shaper, you will spend about $400. No doubt you would need more than one bit to make that profile, but even if you came up with something that only required two bits, good shaper bits are usually about $100 (plus or minus) a piece. Regardless, your new moldings will NOT match the profile you have and you will have a quite an investment in bits and wood to make 34' of molding.
The bad news is that if you found an EXACT match of that profile, it still won't match. The cutters for making these moldings are cut and ground to an exact size, and then sharpened/reground as needed. Each sharpening removes a bit more metal, then a bit more, until the molding only closely resembles the first runs from the same bit. Side by side, not the same. Different molding manufacturers make close approximations of classic patterns, but they do not match one another's moldings in dimensions or profile. You can see where this is going; chances of anything close a match is almost impossible. Chances of you buying cutters that would duplicate the exact profile are almost impossible. As a contractor that does this kind of thing, I would simply buy the molding. If it was not thick enough, then I would simply add a piece of thick lath on the back to get it where I needed it to be. When I run into something like you have, and need to repair more visible areas with one of a kind moldings, doors, windows, or anything else like that, I remove what I need from a less conspicuous area. Could you take the molding carefully off one side and use it on the other, then only buy what you need after that? Regardless, that is some really CHUNKY molding. You would be making it out of 2X4 stock if you did it yourself, so I would wonder about the $2 a foot cost. At any rate, looking at the size of the stock needed, the purchase of cutters, the inability to match the profile needed EXACTLY and the time it would take to do it, I would just buy it and be done with it. Robert |
#9
Posted to rec.woodworking
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Need help identifying & locating moulding
Puckdropper wrote:
Doug Miller wrote in : Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? Thanks in advance. If you get close, maybe you can make a profiled scraper (they have a name, I can't remember it) and finish the job. A piece of old saw blade can make a pretty decent scraper, but if you're doing more than a couple feet it'll get tiring fast. I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Doug is handy enough (if I recall properly...) that it would not surprise me to see him report that he did this at some point. -- -Mike- |
#10
Posted to rec.woodworking
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Need help identifying & locating moulding
"Mike Marlow" wrote in news:lp0n16$a5e$1@dont-
email.me: Puckdropper wrote: I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Doug is handy enough (if I recall properly...) that it would not surprise me to see him report that he did this at some point. Thanks, Mike, yes, I have done that before. Not real keen on trying to produce thirteen feet of moulding this way, though... Looks like I'll probably have to suck it up and replace all 34 feet on that gable end. :-( |
#11
Posted to rec.woodworking
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Need help identifying & locating moulding
"Doug Miller" wrote in message
Tracing of profile: http://www.milmac.com/images/Moulding.jpg I need about thirteen feet of this, but I don't know what it is. The best the guys at our local *real* lumberyard (i.e. not a big box retailer) can do is a brick mould that is the right width, but noticeably thinner with a diferent profile -- close enough that with the original moulding on one end of the house, and that stuff on the other end, nobody will ever notice, but definitely not anywhere nearly close enough to mix on the *same* gable end. Thus the only alternative so far, if I can't find anything to match this, is to replace *all* the moulding on that gable end, about 34 feet of it, with the brick mould from the local yard. At six bucks a foot. I'm not liking that idea too much, and I'd welcome better ones. I have a shaper, and a 2.5HP table-mounted router, so am not opposed to making it myself if I can find an appropriate cutter. I think I can mill my own from poplar, soft maple, or something similar for around two dollars a foot -- which would make me more comfortable with replacing all 34 feet. Anybody know what this moulding profile is called? Or where I can get it? Or where I can find a shaper cutter or router bit that will make a similar profile? The profile ofthe colonial molding here is close, no idea about the dimensons... http://www.koskowoodproducts.com/profiles.asp I doubt you'll find cutters or a bit for it but one should be able to get very close with standard router bits. I could do it with a saw and multiple passes with bits I already have...2 sizes of 1/4 round, a point cutting round over and a largish core box bit. Cost maybe $0.40 per foot using white wood 2x4s, around $2.00/ft with poplar. -- dadiOH ____________________________ Winters getting colder? Tired of the rat race? Taxes out of hand? Maybe just ready for a change? Check it out... http://www.floridaloghouse.net |
#13
Posted to rec.woodworking
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Need help identifying & locating moulding
On 7/2/2014 6:09 AM, Doug Miller wrote:
"Mike wrote in news:lp0n16$a5e$1@dont- email.me: Puckdropper wrote: I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Doug is handy enough (if I recall properly...) that it would not surprise me to see him report that he did this at some point. Thanks, Mike, yes, I have done that before. Not real keen on trying to produce thirteen feet of moulding this way, though... Looks like I'll probably have to suck it up and replace all 34 feet on that gable end. :-( http://www.truittandwhite.com/~truittwh/sites/default/files/uploads/twmoulding_and_add-web.pdf http://www.dykeslumber.com/wp-content/themes/dykeslumber/Dykes%20Moulding%20Catalog%202012.pdf http://www.curtislumber.com/pdf/mouldingcatalog.pdf There are many others available as well...I've not searched inside any of these for your specific brick-mould but wouldn't be surprised if you look extensively you'd find something pretty close. The old Stanley #45 combination moulding plane is the cats' meow for such things... http://www.antiquetools.com/perm-col/south-wing/stanley41-45.html If you were around the corner you could drop by here and use mine... -- |
#14
Posted to rec.woodworking
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Need help identifying & locating moulding
On 7/2/2014 6:09 AM, Doug Miller wrote:
"Mike Marlow" wrote in news:lp0n16$a5e$1@dont- email.me: Puckdropper wrote: I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Doug is handy enough (if I recall properly...) that it would not surprise me to see him report that he did this at some point. Thanks, Mike, yes, I have done that before. Not real keen on trying to produce thirteen feet of moulding this way, though... Looks like I'll probably have to suck it up and replace all 34 feet on that gable end. :-( And might this be an exterior application? You will want to use a weather resistant material and probably painted on all four sides if so. |
#15
Posted to rec.woodworking
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Need help identifying & locating moulding
dpb wrote in :
http://www.truittandwhite.com/~truit...lding_and_add- web.pdf http://www.dykeslumber.com/wp-conten...es%20Moulding% 20Catalog%202012.pdf http://www.curtislumber.com/pdf/mouldingcatalog.pdf There are many others available as well...I've not searched inside any of these for your specific brick-mould but wouldn't be surprised if you look extensively you'd find something pretty close. I have been looking extensively, including at all three of those sites, without finding anything that matches closely enough to avoid needing to replace the entire gable. :-( |
#16
Posted to rec.woodworking
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Need help identifying & locating moulding
On 7/2/2014 11:42 AM, Doug Miller wrote:
wrote in : http://www.truittandwhite.com/~truit...lding_and_add- web.pdf http://www.dykeslumber.com/wp-conten...es%20Moulding% 20Catalog%202012.pdf http://www.curtislumber.com/pdf/mouldingcatalog.pdf There are many others available as well...I've not searched inside any of these for your specific brick-mould but wouldn't be surprised if you look extensively you'd find something pretty close. I have been looking extensively, including at all three of those sites, without finding anything that matches closely enough to avoid needing to replace the entire gable. :-( Well, they are probably at least another 10 or more besides those online; never meant that to be an exhaustive list. Or, go to a local small mill shop and see if they'll custom-run it for you if it's that important to actually match. Then again, for only such a small run they'll probably want enough of a set-up fee that it'll not be worth it. Alternatively, given the size you might have reasonable luck in getting close looking at casing profiles and then getting the thickness by gluing to a solid backer section instead of looking for the full brick mould. Using a polyurethane or resorcinol glue or epoxy will give plenty of weather resistance; likely in a gable area with good primer/paint even TB-III would work but for this purpose I'd go w/ one of the former instead. -- |
#17
Posted to rec.woodworking
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Need help identifying & locating moulding
On Wednesday, July 2, 2014 8:25:19 AM UTC-5, Swingman wrote:
The deceptively simple crown was my only worry as the rest was easily duplicated with off the shelf material and, sure enough, six blocks away was the lumber yard/building supply company that had been in business when the house was built, and they were still milling that exact crown profile ... no one else in town had a match that was close enough to cope and fit. A one in a million shot! It is good for people to speculate about getting something close, or making something close, or modifying something close, as they simply don't understand what it takes to make a really good joint in molding. ^^Close^^ might as well be a total miss. Many years ago we had an old, old lumberyard that specialized in moldings, and from time to time you could go over there and find something they had left from years ago. This place was old enough they actually made all their own moldings (except large crown) from clear white pine, starting back in the early 1920s. They had a giant old 12" table saw, a 12" radial saw (the same DeWalt ALL lumberyards had pre HD) and a couple of home made sanders. Try matching their moldings! They had an old man that sharpened the cutter heads with little stones every few hundred feet! It was suggested somewhere in this thread that Doug have cutter heads made. I had a client that insisted that his moldings match exactly, and he was "willing" to pay for cutter heads to be made. There is only one place here in the city that will do that, and they charge by the size of the bit made, and his was $1200. OK, but it was only for a couple of hundred feet of small crown. After that, he still needed to buy the wood, have it cut sanded and prepped before running the profile, and then pay them to do the handling. He decided within 30 minutes of the quote from them that a new profile would be acceptable, and the new profile would become a "feature of the room" rather than blend in. IME, brick moulding patterns are, if not standard, at least widely used and can usually be matched pretty closely, but I've never seen one like Doug's profiles. It appears to be custom. I agree. I haven't see one that wide before. I have personally made extra wide crown before with saw and router, but didn't have to match anything when I did it. Robert |
#18
Posted to rec.woodworking
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Need help identifying & locating molding
"Doug Miller" wrote in message
... I have been looking extensively, including at all three of those sites, without finding anything that matches closely enough to avoid needing to replace the entire gable. :-( I'd anticipate that a large full service millwork shop would have a millwork catalog that lists/shows pretty much every molding ever made... A molding/shaper cutter manufacturer such as W&H may have such a catalog also--they've been at it a long time! Since you have a shaper it may be worth identifying a long standing shaper cutter manufacturer and send them your sketch to see if they can identify the standard molding number. They can likely provider cutters for either the entire profile or the middle section (in the latter case the table saw and round over cutters would suffice for the "edges"). It may not be the cheapest solution but from a satisfaction standpoint it may be the best! I speak from experience here as I've ordered molding knifes to make single picture frames to get just the right look! John |
#19
Posted to rec.woodworking
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Need help identifying & locating molding
"John Grossbohlin" wrote in message
... BTW, I believe that is known as a shingle molding... |
#20
Posted to rec.woodworking
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Need help identifying & locating moulding
On 7/2/2014 12:30 PM, wrote:
A one in a million shot! It is good for people to speculate about getting something close, or making something close, or modifying something close, as they simply don't understand what it takes to make a really good joint in molding. You're right, it's rare that you get that lucky. On that job above, and as the new stuff was ever so slightly different (your aforementioned sharpened cutter heads in action), I carefully saved the old crown and used enough of it to cope to the inside butt on the adjacent walls that still had the existing old crown Used the old stuff all the way to first outside corner miter; where I transitioned to the new stuff, and it was off to the races. Just a couple of gentle swipes at that outside corner joint with a file made the new crown perfectly match the old. -- eWoodShop: www.eWoodShop.com Wood Shop: www.e-WoodShop.net https://www.google.com/+eWoodShop https://plus.google.com/+KarlCaillouet/posts http://www.custommade.com/by/ewoodshop/ KarlCaillouet@ (the obvious) |
#21
Posted to rec.woodworking
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Need help identifying & locating moulding
On Wed, 02 Jul 2014 08:46:05 -0500, dpb wrote:
On 7/2/2014 6:09 AM, Doug Miller wrote: "Mike wrote in news:lp0n16$a5e$1@dont- email.me: Puckdropper wrote: I'm sure someone will have a name if I describe what I'm thinking of. A piece of metal is filed to the profile desired and then scraped along the wood to reveal the exact profile you're looking for. Doug is handy enough (if I recall properly...) that it would not surprise me to see him report that he did this at some point. Thanks, Mike, yes, I have done that before. Not real keen on trying to produce thirteen feet of moulding this way, though... Looks like I'll probably have to suck it up and replace all 34 feet on that gable end. :-( http://www.truittandwhite.com/~truittwh/sites/default/files/uploads/twmoulding_and_add-web.pdf http://www.dykeslumber.com/wp-content/themes/dykeslumber/Dykes%20Moulding%20Catalog%202012.pdf http://www.curtislumber.com/pdf/mouldingcatalog.pdf There are many others available as well...I've not searched inside any of these for your specific brick-mould but wouldn't be surprised if you look extensively you'd find something pretty close. The old Stanley #45 combination moulding plane is the cats' meow for such things... http://www.antiquetools.com/perm-col/south-wing/stanley41-45.html If you were around the corner you could drop by here and use mine... That's what you call an "early cordless router" |
#22
Posted to rec.woodworking
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Need help identifying & locating moulding
On Wednesday, July 2, 2014 1:02:11 PM UTC-5, Swingman wrote:
You're right, it's rare that you get that lucky. On that job above, and as the new stuff was ever so slightly different (your aforementioned sharpened cutter heads in action), I carefully saved the old crown and used enough of it to cope to the inside butt on the adjacent walls that still had the existing old crown Used the old stuff all the way to first outside corner miter; where I transitioned to the new stuff, and it was off to the races. Just a couple of gentle swipes at that outside corner joint with a file made the new crown perfectly match the old. Nice! It's great when it works. And for me there is a certain satisfaction out of using some crafting skills like you point out above. Sadly, unless it is a one of a kind job with pretty big piggy bank, we don't so much of that kind of work these days. And at the cost of labor... yikes! It is too expensive to match up moldings and installation patterns so we wind up replacing most of the time. Besides, unless I do it myself I only have one "go to" guy that I can call to do really good job site moldings and trims. Robert |
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