Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default VIDEO of cutting a thread on 4th axis of my Bridgeport Interact CNCmill with LinuxCNC

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i
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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNC mill with LinuxCNC

On 2013-03-22, Ignoramus3931 wrote:
My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i


And here's the subroutine, released under GPL v3


(Makes a thread on a round part rotated in my fourth axis)
(Uses a 60 degree end mill)

Othread_on_fourth_axis sub
#x0 = #1 (X0, left side)
#x1 = #2 (X1, right side)
#y = #3 (Y, middle of the top edge of the round)
#z0 = #4 (Z, top of the edge of the round)
#safez = #5 (Safe Z for rapids)
#zstep = #6 (Z Step, positive)
#spr = #7 (Step Per Revolution, Also determines Total Depth)
#depth = #8 (Depth of thread, positive, determined automatically if 0 based on 60 degree thread.)
#diameter = #9 (Diameter of the round, needed for calculations of feed rate)
#frate = #10 (feed rate based on surface speed)
#left_handed = #11 (Set to 1 if left handed)

#rpm = [#frate/3.1415/#diameter]
#horizontal_feedrate = [#rpm*#spr]
#vertical_feedrate = [#frate/5]
#total_angle = [ 360 * [#x1-#x0]/#spr ]

(Set negative total angle if left handed thread)
Oif if [#left_handed NE 0]
#total_angle = [-#total_angle]
Oif endif

Oif if [#depth EQ 0]
;#depth = [#spr*1.73205/2] (depth = spr * sqrt 3 / 2 )

; http://upload.wikimedia.org/wikipedi...-p21--v001.png
#depth = [#spr*0.64952] (depth = spr * sqrt 3 / 2 )
Oif endif

Owithdraw call [#safez]
G0 A0 (go to 0 degree)

G0 X[#x0] Y[#y] Z[#safez]

( Start drilling down to Z0, I could rapid, )
( but slow is safer, will not break end mill )
G1 Z[#z0] F[#vertical_feedrate]

#direction = 1 (1 is right, 2 is left)

#z = #z0

Oloop while [ 1 ]
#z = [#z - #zstep]
Oif if [#z LT [#z0 - #depth] ]
#z = [#z0 - #depth]
Oif endif

G1 Z[#z] F[#vertical_feedrate]

(Depending on direction, we go to X1 on the right and turn total_angle,)
(or go to X0 on the left and go back to ZERO angle)

Oif if [#direction EQ 1 ]
#direction = 0
G1 X[#x1] A[#total_angle] F[#horizontal_feedrate]
Oif else
#direction = 1
G1 X[#x0] A0 F[#horizontal_feedrate]
Oif endif

Oif if [ #z LE [#z0 - #depth] ]
Oloop break
Oif endif


Oloop endwhile

Owithdraw call [#safez]
G0 X[#x1]

G0 A0 (go to 0 degree)

Othread_on_fourth_axis endsub

M2
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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNC mill with LinuxCNC

Nice - to bad you can't use a hob ? I think that what thread cutters
are or Cob... They have cutters a foot long and 6" in diameter -
coated and all - here in Lufkin - the foundry at Lufkin Industries has
to do it all. Massive gears and massive bolts and nuts.

The traditional donkey that pumps out oil is twice as long as those made
by Lufkin. Their custom way saves space and when in buildings (hiding
the pump) it becomes important.

Martin

On 3/21/2013 7:45 PM, Ignoramus3931 wrote:
My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i

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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNCmill with LinuxCNC


Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i


Nice, but haven't you found a thread mill for $1 yet?
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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNCmill with LinuxCNC

On Mar 21, 6:49*pm, "Pete C." wrote:
Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.


I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.


Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.


http://www.youtube.com/watch?v=JMENnIJrl9Y


I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.


i


Nice, but haven't you found a thread mill for $1 yet?


iggy offered the person selling the $1 thread mill ten cents.




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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNC mill with LinuxCNC

On 2013-03-22, Martin Eastburn wrote:
Nice - to bad you can't use a hob ? I think that what thread cutters
are or Cob... They have cutters a foot long and 6" in diameter -
coated and all - here in Lufkin - the foundry at Lufkin Industries has
to do it all. Massive gears and massive bolts and nuts.


Yes, to do it properly, I would need to orient the rotary table at
angle to axis X. Too difficult for me to do it. I will mess with
making threads to see how geometry affects fit and how I can
compensate by fudging the diameter.

i

The traditional donkey that pumps out oil is twice as long as those made
by Lufkin. Their custom way saves space and when in buildings (hiding
the pump) it becomes important.

Martin

On 3/21/2013 7:45 PM, Ignoramus3931 wrote:
My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i

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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNCmill with LinuxCNC

On 2013-03-22, Pete C. wrote:

Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i


Nice, but haven't you found a thread mill for $1 yet?


I have not! But I should start looking.

i
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Default VIDEO of cutting a thread on 4th axis of my Bridgeport Interact CNCmill with LinuxCNC

On Thu, 21 Mar 2013 21:31:19 -0500, Ignoramus3931
wrote:

On 2013-03-22, Pete C. wrote:

Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i


Nice, but haven't you found a thread mill for $1 yet?


I have not! But I should start looking.

i


twice now, the auctioneer has called them taps. Makes for a really
good deal, I got one lot of 30 "taps" for $100. Even overheard one guy
saying that guy was crazy bidding $100 on taps.

Karl

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Karl Townsend wrote:

On Thu, 21 Mar 2013 21:31:19 -0500, Ignoramus3931
wrote:

On 2013-03-22, Pete C. wrote:

Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i

Nice, but haven't you found a thread mill for $1 yet?


I have not! But I should start looking.

i


twice now, the auctioneer has called them taps. Makes for a really
good deal, I got one lot of 30 "taps" for $100. Even overheard one guy
saying that guy was crazy bidding $100 on taps.

Karl


So you have some extras to sell?
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"Ignoramus3931" wrote in message ...
My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.



For a 1MM pitch, a hand ground, single point hss threading tool probably would have worked just as well and would also have produced the correct root geometry.



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Default VIDEO of cutting a thread on 4th axis of my Bridgeport InteractCNCmill with LinuxCNC

On 2013-03-22, Karl Townsend wrote:
On Thu, 21 Mar 2013 21:31:19 -0500, Ignoramus3931
wrote:

On 2013-03-22, Pete C. wrote:

Ignoramus3931 wrote:

My guy asked me to cut a 1mm pitch thread on a custom shaft.

I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.

Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.

http://www.youtube.com/watch?v=JMENnIJrl9Y

I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.

i

Nice, but haven't you found a thread mill for $1 yet?


I have not! But I should start looking.

i


twice now, the auctioneer has called them taps. Makes for a really
good deal, I got one lot of 30 "taps" for $100. Even overheard one guy
saying that guy was crazy bidding $100 on taps.

Karl


Yep, definitely fun to listen to comments like thhis!
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So you have some extras to sell?

Unlike iggy, I'm not good at selling things. I do plan to have the
best estate auction anybody has ever seen. I think, he who dies with
the most toys, wins.

karl
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On 2013-03-22, Karl Townsend wrote:

So you have some extras to sell?

Unlike iggy, I'm not good at selling things. I do plan to have the
best estate auction anybody has ever seen. I think, he who dies with
the most toys, wins.


But you sold me something once, some great stuff, 11018 welding rod I
think.

i
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Ignoramus6048 wrote:

On 2013-03-22, Karl Townsend wrote:

So you have some extras to sell?

Unlike iggy, I'm not good at selling things. I do plan to have the
best estate auction anybody has ever seen. I think, he who dies with
the most toys, wins.


But you sold me something once, some great stuff, 11018 welding rod I
think.

i


Well there you go, precedent has been set. I seem to recall shipping
some variacs too
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On Mar 22, 12:52*pm, "PrecisionmachinisT"
wrote:
"Ignoramus3931" wrote in ...
My guy asked me to cut a 1mm pitch thread on a custom shaft.


I could not do it on my lathe, so I finally bit the bullet and wrote a
subroutine to do threading with my 4th axis rotary table. I use a 60
degree chamfering end mill.


Now I can cut any thread, any pitch, right or left handed, and if the
thread is very coarse, the subroutine does it in several passes.


http://www.youtube.com/watch?v=JMENnIJrl9Y


I am afraid that it does not create a 100% correct thread geometry,
but I hope that I can do enough things with it to be useful with some
adjustments to diameter.


For a 1MM pitch, a hand ground, single point hss threading tool probably would have worked just as well and would also have produced the correct root geometry.


That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


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On Mar 22, 8:28*pm, jon_banquer wrote:



That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. Maybe not the same as your
skills, but a skill never the less.


Dan

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On Mar 22, 5:39*pm, " wrote:
On Mar 22, 8:28*pm, jon_banquer wrote:



That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.

Dan


Buying stuff for nothing is not a creative process.

It's just business.
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On Mar 22, 6:15*pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:

On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.


Thanks.

Converting a Bridgeport milling machine to Linux is also a skill.

And yapping on forums about "having access to a friend's shop" is not
a skill.

As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.

i


iggy has very few metalworking or welding skills even after many years
of posting here. He's a butcher/hack with no clues.

Gaining skills means paying your dues. iggy refuses to pay his dues
and he has no respect for others such as Precision Machinist. iggy has
kill filled Precision Machinist who, unlike Mark Wieber, refuses to
coddle and spoon feed iggy. The sad fact is that iggy can't handle
anyone who tells him the truth about his ****ed up approach to
metalworking and welding. He's on a series ego trip that for years has
prevented him from properly learning and acquiring the needed
metalworking and welding skills and it shows in almost every post iggy
makes.
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On Fri, 22 Mar 2013 18:39:41 -0700 (PDT), jon_banquer
wrote:

On Mar 22, 6:15*pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:

On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.


Thanks.

Converting a Bridgeport milling machine to Linux is also a skill.

And yapping on forums about "having access to a friend's shop" is not
a skill.

As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.

i


iggy has very few metalworking or welding skills even after many years
of posting here. He's a butcher/hack with no clues.

Gaining skills means paying your dues. iggy refuses to pay his dues
and he has no respect for others such as Precision Machinist. iggy has
kill filled Precision Machinist who, unlike Mark Wieber, refuses to
coddle and spoon feed iggy. The sad fact is that iggy can't handle
anyone who tells him the truth about his ****ed up approach to
metalworking and welding. He's on a series ego trip that for years has
prevented him from properly learning and acquiring the needed
metalworking and welding skills and it shows in almost every post iggy
makes.


Hey, Jon, knock it off. I saw what he did with his Bridgeport. This
guy looked deeply into what Bridgeport had done, and what was possible
with some modern components and his own programming skills, and did
something that would have amazed any of the commercial CNC retrofit
companies I've visited and interviewed.

Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts. He takes his own path -- he seems to be as
interested in the creative aspects of the work as in learning the
conventional wisdom. He's put a lot of work into it and he's tenacious
as hell.

He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.

That's not to knock conventional training. It's just different; much
rarer; and, to me, very interesting and impressive.

So lighten up on him. He catches some very unfair flak. I've never
seen him tell anyone that he knows how to do something, and they
don't. He's just doing it his way.

--
Ed Huntress




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On Mar 22, 6:15*pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:

On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.


Thanks.

Converting a Bridgeport milling machine to Linux is also a skill.

And yapping on forums about "having access to a friend's shop" is not
a skill.

As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.

i


"And yapping on forums about "having access to a friend's shop" is not
a skill"

Jealousy isn't a skill either, douchebag.

Neither is your bitching about the kind or prices I get for some of
the tools I sell in the lame e-mails you have sent me in the past.
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On Mar 22, 6:48*pm, Ed Huntress wrote:
On Fri, 22 Mar 2013 18:39:41 -0700 (PDT), jon_banquer









wrote:
On Mar 22, 6:15 pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:


On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. Maybe not the same as your
skills, but a skill never the less.


Thanks.


Converting a Bridgeport milling machine to Linux is also a skill.


And yapping on forums about "having access to a friend's shop" is not
a skill.


As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.


i


iggy has very few metalworking or welding skills even after many years
of posting here. He's a butcher/hack with no clues.


Gaining skills means paying your dues. iggy refuses to pay his dues
and he has no respect for others such as Precision Machinist. iggy has
kill filled Precision Machinist who, unlike Mark Wieber, refuses to
coddle and spoon feed iggy. The sad fact is that iggy can't handle
anyone who tells him the truth about his ****ed up approach to
metalworking and welding. He's on a series ego trip that for years has
prevented him from properly learning and acquiring the needed
metalworking and welding skills and it shows in almost every post iggy
makes.


Hey, Jon, knock it off. I saw what he did with his Bridgeport. This
guy looked deeply into what Bridgeport had done, and what was possible
with some modern components and his own programming skills, and did
something that would have amazed any of the commercial CNC retrofit
companies I've visited and interviewed.

Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts. He takes his own path -- he seems to be as
interested in the creative aspects of the work as in learning the
conventional wisdom. He's put a lot of work into it and he's tenacious
as hell.

He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.

That's not to knock conventional training. It's just different; much
rarer; and, to me, very interesting and impressive.

So lighten up on him. He catches some very unfair flak. I've never
seen him tell anyone that he knows how to do something, and they
don't. He's just doing it his way.

--
Ed Huntress


Wrong, Ed. iggy doesn't catch unfair flack. iggy is a hack, a butcher
and a jackass on an ego trip. For years iggy has refused to get basic
training for machining or welding and asks moronic question after
moronic question in this newsgroup expecting others to spoon feed him
because he won't pay his dues. When some refuse he insults them.
Recently he insulted Precision Machinst and insisted Precision
Machinist could not have a successful business.

I'm sick of iggy's bull****, his bragging constantly how cheaply he
purchased something for nothing, etc. iggy's email telling me the
prices I charge are too high because he's upset I won't sell him high
quality tools for pennies on the dollar is par for the course for this
****bag.




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On Fri, 22 Mar 2013 17:39:49 -0700 (PDT), "
wrote:

On Mar 22, 8:28Â*pm, jon_banquer wrote:



That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. Maybe not the same as your
skills, but a skill never the less.


Dan



Indeed it is. Very much of a skill..and it can be a high dollar one at
that.

Gunner

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"Gunner Asch" wrote in message
...
On Fri, 22 Mar 2013 17:39:49 -0700 (PDT), "
wrote:
On Mar 22, 8:28 pm, jon_banquer wrote:

That would require building a skill. That's not iggy's bag. iggy
is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. Maybe not the same as your
skills, but a skill never the less.
Dan



Indeed it is. Very much of a skill..and it can be a high dollar one
at
that.
Gunner


I have the knack for buying at 5% of value but unfortunately never
acquired the salesman skills to sell for much more than that.
jsw


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I've always appreciated reading your metalworking related posts, Ed.. and
I've read quite a few of the OT posts too, I just don't respond knowing how
wasteful it would be of my time.

Your comments regarding the public's and potential buyers' perceptions of
the little black rifle were right on target, IMO.. for example.

I definitely noticed when you were gone, and was beginning to believe you'd
just moved on to something more worthwhile. I've seen it happen with so many
good contributors here that it's depressing.

There are some very good forums such as Chaski where it's all-on-topic, all
the time.

--
WB
..........


"Ed Huntress" wrote in message
...
On Sat, 23 Mar 2013 09:44:15 -0400, "Wild_Bill"
wrote:

Yep. this *is* a hobbiest-type group, Ed.. and a few like Jon, poor 'ol
Gummer and a few others' hobby is berating folks.
You won't teach any of these social misfits any manners.

I'm glad that all I've learned here hasn't come from watching youtube
videos, which seems to be a major portion of Jon's background in
metalworking.

If there were fewer Jon/gummer/likes around here, there would be a lot
more
metalworking enthusiasts taking part in RCM.

Most people can find better things to do than reading bull**** posts from
hostile misfits. I'm surprised that you bother to try to explain anything
to
those who want to hear it least.

--
WB


You have a good point there, Bill. When I returned from vacation last
June and started to download posts from RCM, I stopped myself and
asked "why?" It was no fun, not very informative, and a waste of time.

So I just stayed away until I had a delay on a project this winter and
too much time on my hands. Devil's workshop, and all that. g

I think I'll just mosey along again after finishing my conversation
with RD. I don't want to cut him short again.

Thanks.

--
Ed Huntress




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On Fri, 22 Mar 2013 21:48:53 -0400, Ed Huntress
wrote:


Hey, Jon, knock it off.



Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts.



He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.


I gave the same heads up about Iggy to Bonkers months ago. When he
talked around the facts and kept making up more nonsense, I googled
him. Holy ****. What a ****ing loser. Now I just ignore him. I don't
read many of Ig's posts either, but when I do he's usually up to
something interesting. There's zero doubt that he's intelligent, hard
working, and mostly sensible. Three things that Bonkers can only
aspire to.
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On Mar 22, 8:50*pm, jon_banquer wrote:
On Mar 22, 5:39*pm, " wrote:

On Mar 22, 8:28*pm, jon_banquer wrote:


That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.


Dan


Buying stuff for nothing is not a creative process.

It's just business.


Any five-finger discounts in that, as I assume?
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On Mar 22, 9:48*pm, Ed Huntress wrote:
On Fri, 22 Mar 2013 18:39:41 -0700 (PDT), jon_banquer









wrote:
On Mar 22, 6:15 pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:


On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. Maybe not the same as your
skills, but a skill never the less.


Thanks.


Converting a Bridgeport milling machine to Linux is also a skill.


And yapping on forums about "having access to a friend's shop" is not
a skill.


As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.


i


iggy has very few metalworking or welding skills even after many years
of posting here. He's a butcher/hack with no clues.


Gaining skills means paying your dues. iggy refuses to pay his dues
and he has no respect for others such as Precision Machinist. iggy has
kill filled Precision Machinist who, unlike Mark Wieber, refuses to
coddle and spoon feed iggy. The sad fact is that iggy can't handle
anyone who tells him the truth about his ****ed up approach to
metalworking and welding. He's on a series ego trip that for years has
prevented him from properly learning and acquiring the needed
metalworking and welding skills and it shows in almost every post iggy
makes.


Hey, Jon, knock it off. I saw what he did with his Bridgeport. This
guy looked deeply into what Bridgeport had done, and what was possible
with some modern components and his own programming skills, and did
something that would have amazed any of the commercial CNC retrofit
companies I've visited and interviewed.

Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts. He takes his own path -- he seems to be as
interested in the creative aspects of the work as in learning the
conventional wisdom. He's put a lot of work into it and he's tenacious
as hell.

He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.

That's not to knock conventional training. It's just different; much
rarer; and, to me, very interesting and impressive.

So lighten up on him. He catches some very unfair flak. I've never
seen him tell anyone that he knows how to do something, and they
don't. He's just doing it his way.


Yeah Ed, I appreciate a lot of the encouragement that I see. I mean I
come in here mainly for the electrical/plumbing/HVAC aspect, but
still... You now, this back and forth with the insults almost takes
on a comedy at the improv aspect, and some of the people here just
can't seem to shake rivalries caused by insults in previous posts.
But sadly, I honestly don't think it will do any good telling anyone
here to act like grown-ups, but then again, I understand somebody's
got to at least try.
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On 2013-03-23, Ed Huntress wrote:
On Fri, 22 Mar 2013 18:39:41 -0700 (PDT), jon_banquer
wrote:

On Mar 22, 6:15?pm, Ignoramus6048
wrote:
On 2013-03-23, wrote:

On Mar 22, 8:28?pm, jon_banquer wrote:
That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.

Buying stuff for nothing is a skill. ?Maybe not the same as your
skills, but a skill never the less.

Thanks.

Converting a Bridgeport milling machine to Linux is also a skill.

And yapping on forums about "having access to a friend's shop" is not
a skill.

As for single point threading, my current problem is that the spindle
has to be on brake. However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.

i


iggy has very few metalworking or welding skills even after many years
of posting here. He's a butcher/hack with no clues.

Gaining skills means paying your dues. iggy refuses to pay his dues
and he has no respect for others such as Precision Machinist. iggy has
kill filled Precision Machinist who, unlike Mark Wieber, refuses to
coddle and spoon feed iggy. The sad fact is that iggy can't handle
anyone who tells him the truth about his ****ed up approach to
metalworking and welding. He's on a series ego trip that for years has
prevented him from properly learning and acquiring the needed
metalworking and welding skills and it shows in almost every post iggy
makes.


Hey, Jon, knock it off. I saw what he did with his Bridgeport. This
guy looked deeply into what Bridgeport had done, and what was possible
with some modern components and his own programming skills, and did
something that would have amazed any of the commercial CNC retrofit
companies I've visited and interviewed.


Thanks, Ed. As of now, this Bridgeport has three major enhancements
that I added, that improved on what it could do originaly.

1. Spindle encoder lets me do rigid tapping. I have a small lathe
chuck that can be mounted in the spindle, and I hope one day to work a
bit on making this work as a poor man's CNC lathe.

2. 4th axis based on a rotary table. It uses a resolver instead of
more modern encoders, but fortunately Jon Elson had a nice resolver to
encoder converter board.

3. The knee is fully motorized with a servo motor, making it an
additional "axis" and enhancing my work envelope. I have not, as of
yet, added home and limit switches, so it is not as safe as it should
be.

i
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On Sat, 23 Mar 2013 08:41:33 -0700, whoyakidding's ghost
wrote:

On Fri, 22 Mar 2013 21:48:53 -0400, Ed Huntress
wrote:


Hey, Jon, knock it off.



Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts.



He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.


I gave the same heads up about Iggy to Bonkers months ago. When he
talked around the facts and kept making up more nonsense, I googled
him. Holy ****. What a ****ing loser. Now I just ignore him. I don't
read many of Ig's posts either, but when I do he's usually up to
something interesting. There's zero doubt that he's intelligent, hard
working, and mostly sensible. Three things that Bonkers can only
aspire to.


I've met with Iggy a couple of times, over beer at his house, and I
can confirm that he's as you describe. He's also a very nice guy.

I saw his Bridgeport at an early stage, after he'd stripped down the
electricals and was starting to build it back up; then I saw it
completed. I was very impressed. I'm not a hands-on CNC guy (my last
hands-on, in a shop, was with a Bendix 5 NC and punched tape). But
I've been around it most of my life, and Iggy's project was pretty
brave and original.

Anyway, the backbiting is ridiculous, and a reminder of how the
discussions here have deteriorated. Spring is here; striped bass are
running; I have a garden to dig and a small boat to get started, so
I'm outta here after I finish with RD.

Keep 'em in line.

Regards,

--
Ed Huntress
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On 2013-03-23, Ed Huntress wrote:
On Sat, 23 Mar 2013 09:44:15 -0400, "Wild_Bill"
wrote:

Yep. this *is* a hobbiest-type group, Ed.. and a few like Jon, poor 'ol
Gummer and a few others' hobby is berating folks.
You won't teach any of these social misfits any manners.

I'm glad that all I've learned here hasn't come from watching youtube
videos, which seems to be a major portion of Jon's background in
metalworking.

If there were fewer Jon/gummer/likes around here, there would be a lot more
metalworking enthusiasts taking part in RCM.

Most people can find better things to do than reading bull**** posts from
hostile misfits. I'm surprised that you bother to try to explain anything to
those who want to hear it least.

--
WB


You have a good point there, Bill. When I returned from vacation last
June and started to download posts from RCM, I stopped myself and
asked "why?" It was no fun, not very informative, and a waste of time.

So I just stayed away until I had a delay on a project this winter and
too much time on my hands. Devil's workshop, and all that. g

I think I'll just mosey along again after finishing my conversation
with RD. I don't want to cut him short again.

Thanks.


With a proper configuration of killfiles, this group becomes a small,
informative forum with very nice and interesting people.

i
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On Sat, 23 Mar 2013 11:40:09 -0400, "Wild_Bill"
wrote:

I've always appreciated reading your metalworking related posts, Ed.. and
I've read quite a few of the OT posts too, I just don't respond knowing how
wasteful it would be of my time.

Your comments regarding the public's and potential buyers' perceptions of
the little black rifle were right on target, IMO.. for example.

I definitely noticed when you were gone, and was beginning to believe you'd
just moved on to something more worthwhile. I've seen it happen with so many
good contributors here that it's depressing.

There are some very good forums such as Chaski where it's all-on-topic, all
the time.


Thanks for your kind comments, Bill.

Before I go, there's something I've wanted to leave here that I think
some machining hobbyists can make use of. I met Dick Moore and
interviewed his son Wayne, and Dick's work and writing was a huge
influence on my hobby interest. He wrote a book in 1955, _Holes,
Contours and Surfaces_, which explains how extraordianry accuracy was
achieved before CNC and all of the closed-loop compensation we have
today. I'll post a link to it below.

Moore's son Wayne is famous for _The Foundations of Mechanical
Accuracy_ (1970). It's also a great book and is available in reprint.
The first book is about how the work is done; the Foundations is about
how Moore built the machines that lifted us out of the very early era
into the pre-CNC Jig Borer and Jig Grinder era. It's worth seeing just
for the outstanding photography. LIFE magazine had just collapsed and
Moore got one of their laid-off photographers. The work shows how
black & white photography can be done, and it beautifully illustrates
many of Moore's principles, including his insightful work on
self-checking gages and making ultra-accurate leadscrews. I used to
watch his scrapers achieve 20 microinch flatness, corner-to-corner, on
the Moore measuring machines. It was amazing.

That's my interest in this hobby, particularly in how things were done
in toolmaking and gage-making before Moore. I've read three of his
earlier books that aren't even listed in the Library of Congress,
probably because Moore Special Tool self-published them. They may be
gone but we had them at McGraw-Hill's library several decades ago. One
was on the design and operation of the jig borer; a second on the jig
grinder; and the third was a predecessor to the book linked below,
_Precision Hole Location_ (1946)

This is not like the old Colvin and Stanley books, which were about
general machining. This is about the bleeding edge of accuracy. And
keep in mind that most tooling work before CNC was drill jigs. The
extreme examples -- master jigs for clock and watch plates -- required
+/- 50 microinch accuracy. They could do it in 1920 but it was very
slow (I have three custom faceplates and two sets of toolmaker's
buttons, which were used for that work). When Moore got involved in
the 1930s, the focus switched to making machine tools that would do it
on an every-day basis, and to machining contours to the same degree of
accuracy:

http://babel.hathitrust.org/cgi/pt?i...view=1up;num=7

So, enjoy. Hasta la vista.

--
Ed Huntress

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On Mar 23, 8:41*am, whoyakidding's ghost
wrote:
On Fri, 22 Mar 2013 21:48:53 -0400, Ed Huntress

wrote:
Hey, Jon, knock it off.


Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts.


He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.


I gave the same heads up about Iggy to Bonkers months ago. When he
talked around the facts and kept making up more nonsense, I googled
him. Holy ****. What a ****ing loser. Now I just ignore him. I don't
read many of Ig's posts either, but when I do he's usually up to
something interesting. There's zero doubt that he's intelligent, hard
working, and mostly sensible. Three things that Bonkers can only
aspire to.


The only people that would listen to a "heads up" from you have zero
ability to reason and think for themselves... much like Wieber's
clique of idiots

You going off on EA for telling you the truth about the Chevy Volt and
that it's overweight shows how faulty your logic and reasoning often
is.



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On Mar 23, 9:28*am, "PrecisionmachinisT"
wrote:
"Ignoramus6048" wrote in message

...









On 2013-03-23, wrote:
On Mar 22, 8:28?pm, jon_banquer wrote:


That would require building a skill. That's not iggy's bag. iggy is
almost totally focused on buying stuff for nothing rather than
building skills.


Buying stuff for nothing is a skill. *Maybe not the same as your
skills, but a skill never the less.


Thanks.


Converting a Bridgeport milling machine to Linux is also a skill.


And yapping on forums about "having access to a friend's shop" is not
a skill.


As for single point threading, my current problem is that the spindle
has to be on brake.


No, it doesn't.







However, spindle brake right now is tied to
estop. It only activates when the mill is e-stopped, and deactivates
when the mill is out of estop. Fixing that requires me to spend a
considerable time writing emc2 logic statements (to interlock brake
and estop and spindle running safely). I do not have time for this
right now.


i


The facts don't matter to idiots or those who follow them.


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On Mar 23, 9:30*am, Ed Huntress wrote:
On Sat, 23 Mar 2013 08:41:33 -0700, whoyakidding's ghost









wrote:
On Fri, 22 Mar 2013 21:48:53 -0400, Ed Huntress
wrote:


Hey, Jon, knock it off.


Furthermore, he's gone from zero to a pretty good speed on learning
how to machine parts.


He's paid his dues, but not to prepare for some conventional machining
job. He's doing his own thing and he's had some successes. Unlike many
others, he's more of an inventor than a follower, and he's not afraid
to fail.


I gave the same heads up about Iggy to Bonkers months ago. When he
talked around the facts and kept making up more nonsense, I googled
him. Holy ****. What a ****ing loser. Now I just ignore him. I don't
read many of Ig's posts either, but when I do he's usually up to
something interesting. There's zero doubt that he's intelligent, hard
working, and mostly sensible. Three things that Bonkers can only
aspire to.


I've met with Iggy a couple of times, over beer at his house, and I
can confirm that he's as you describe. He's also a very nice guy.

I saw his Bridgeport at an early stage, after he'd stripped down the
electricals and was starting to build it back up; then I saw it
completed. I was very impressed. I'm not a hands-on CNC guy (my last
hands-on, in a shop, was with a Bendix 5 NC and punched tape). But
I've been around it most of my life, and Iggy's project was pretty
brave and original.

Anyway, the backbiting is ridiculous, and a reminder of how the
discussions here have deteriorated. Spring is here; striped bass are
running; I have a garden to dig and a small boat to get started, so
I'm outta here after I finish with RD.

Keep 'em in line.

Regards,

--
Ed Huntress


KiddingNoOne doesn't keep anyone in line and his logic and reasoning
are often badly flawed. Bragging about his Chevy Volt and his
inability to understand what's so wrong with the Chevy Volt shows just
how far KiddingNoOne has his head shoved up his ass. In addition,
KiddingNoOne isn't able to comprehend the real problem with his
approach to Mark Wieber. It's Mark Wieber's cult of idiots (of which
iggy is most certainly a member) that are the real problem not Wieber
himself.

If you truly cared about this newsgroup or in increasing your
metalworking related skills, Ed you wouldn't spend the massive about
of time you spend debating with Wieber on off topic subjects where
Weiber has proved for many years he won't tolerate others who have
different political views than he does.




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On Mar 23, 9:31*am, Ignoramus28776 ignoramus28...@NOSPAM.
28776.invalid wrote:
On 2013-03-23, Ed Huntress wrote:









On Sat, 23 Mar 2013 09:44:15 -0400, "Wild_Bill"
wrote:


Yep. this *is* a hobbiest-type group, Ed.. and a few like Jon, poor 'ol
Gummer and a few others' hobby is berating folks.
You won't teach any of these social misfits any manners.


I'm glad that all I've learned here hasn't come from watching youtube
videos, which seems to be a major portion of Jon's background in
metalworking.


If there were fewer Jon/gummer/likes around here, there would be a lot more
metalworking enthusiasts taking part in RCM.


Most people can find better things to do than reading bull**** posts from
hostile misfits. I'm surprised that you bother to try to explain anything to
those who want to hear it least.


--
WB


You have a good point there, Bill. When I returned from vacation last
June and started to download posts from RCM, I stopped myself and
asked "why?" It was no fun, not very informative, and a waste of time.


So I just stayed away until I had a delay on a project this winter and
too much time on my hands. Devil's workshop, and all that. g


I think I'll just mosey along again after finishing my conversation
with RD. I don't want to cut him short again.


Thanks.


With a proper configuration of killfiles, this group becomes a small,
informative forum with very nice and interesting people.

i


Wrong again, iggy.

What kill files amount to in your case are the only way you can deal
with those in this newsgroup who refuse to spoon feed you and coddle
you. Your kill file allows you to not have to deal with those who call
you out on your frequent false claims, your ridiculous naivety and
your refusal to pay your metalworking and welding dues. Kill files are
for pussies and you most certainly are one just like your hero Mark
Wieber.

An example of one of your false claims is you comparing your actions
to what Aaron Swartz did. That you attempted to compare yourself to
Aaron Swartz shows how ****ed in the head you truly are. So does your
constant bragging about how cheap you buy stuff. The later shows where
you place the majority of your focus rather than working on really
building metalworking or welding skills.



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On Mar 23, 12:16*pm, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote:
jon_banquer fired this volley in news:e55b31a8-
:

The later shows where
you place the majority of your focus rather than working on really
building metalworking or welding skills.


Banquer, metalworking isn't his livelihood! *He makes his living "buying
low and selling high", except his prices are reasonable, not high.

How can you fault a person for not developing skills they don't use
(much).

When he _has_ a metalworking question, he comes here and asks. *Isn't
that what the group is about -- sharing information?

You certainly don't make your living posting here (although it might be
what you spend most of your time doing), so why would you 'charge' for
your information here? *Why would you object to someone who doesn't know
how to do something asking how?

He's not like that other mook who kept asking how to do stuff, then
insisted telling us we didn't know what we were doing, and on his doing
it in the most dangerous and stupid ways possible.

Lloyd


Sponenburgh, one can't learn to be a decent machinist if they can't
learn to develop the skills to think their way out of difficult
situations on their own.



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