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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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using 1/8" 6061 for aluminum radiator?
"Gunner Asch" wrote in message ... On Tue, 17 Jan 2012 03:15:01 -0800 (PST), mike wrote: On Jan 16, 8:21 pm, DougC wrote: That runs into even more issues. The trans cooler is in the left-hand-side tank, and there is already a separate oil cooler mounted on the front left-hand side of the radiator... so the external trans cooler would have to be mounted & plumbed all the way over to the right side. I've not seen any gas engines with oil coolers in the radiator before, didn't realize they did that... My 2001 3.0 Ford Ranger has transmission cooler on the front side of the radiator. As do most Fords to the best of my knowledge. That's an auxiliary cooler... |
#42
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
"Rick" wrote in message ... "Gunner Asch" wrote in message ... On Tue, 17 Jan 2012 03:15:01 -0800 (PST), mike wrote: On Jan 16, 8:21 pm, DougC wrote: That runs into even more issues. The trans cooler is in the left-hand-side tank, and there is already a separate oil cooler mounted on the front left-hand side of the radiator... so the external trans cooler would have to be mounted & plumbed all the way over to the right side. I've not seen any gas engines with oil coolers in the radiator before, didn't realize they did that... My 2001 3.0 Ford Ranger has transmission cooler on the front side of the radiator. As do most Fords to the best of my knowledge. That's an auxiliary cooler... I should have added "typically".... |
#43
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
On Tue, 17 Jan 2012 09:41:33 -0800 (PST), mike
wrote: On Jan 17, 9:28*am, Larry Jaques wrote: Only for about 40 years now... I wasn't very clear in saying what I meant... *If you've ever seen a trail of oil curving into a driveway, it's from the auto trans lines when the rad had been removed. If they didn't put a tube between the tranny coolant lines, the rear pump would push tranny fluid out when the vehicle was moved. Used to have a neighbor who'd leave a cup or so's worth of ATF everytime they'd park in front of my house, figure that was a bad seal...but, anyway, I was commenting on Doug's vehicle having an ATF- oil cooler mounted *inside* the radiator. Yes, I was, too. Haven't you ever had to remove the two A/T cooling lines from the bottom of the radiator? This is what AI was saying had been standard for 40+ years. I miss my old job, had dsl there - now I'm once again banished to the back-street environs of dialup internet... Condolences. *Remember the old BBS curse? * *Beat me, whip me, make me read my mail online. Hadn't heard that one before, but then all that 'puter and BBS stuff was like really mysterious to me back then. I didn't get my first 56K modem until they started showing up at the goodwill store for 2 bucks a piece I started in 1991(?) with a 1200 Baud modem. cringe I had seen friends with painful 300 Bauders. -- The human brain is unique in that it is the only container of which it can be said that the more you put into it, the more it will hold. -- Glenn Doman |
#44
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
Larry Jaques wrote: I've not seen any gas engines with oil coolers in the radiator before, didn't realize they did that.. Only for about 40 years now... Sorry, I wasn't very clear in saying what I meant... If you've ever seen a trail of oil curving into a driveway, it's from the auto trans lines when the rad had been removed. If they didn't put a tube between the tranny coolant lines, the rear pump would push tranny fluid out when the vehicle was moved. I've seen many of those trails, but never followed one...I used to have a neighbor whose car would leave about a cup's worth of ATF every time they'd park in front of my house - I figure that was a leaky seal,...but, anyway, I was just commenting on Doug's car having the engine-oil cooler mounted *inside* the radiator, since I've only seen that arrangement with diesel vehicles. But, since I've not owned anything newer than an '85, that's not saying much. I miss my old job, had dsl there - now I'm once again banished to the back-street environs of dialup internet... Condolences. Remember the old BBS curse? Beat me, whip me, make me read my mail online. Thanks, afraid I'm not familiar with that expression, but then back in those days both computers and BBS were very mysterious to me. I didn't get my first 56K modem until they started showing up at the Goodwill store for 2 bucks apiece. Dialup was all I had here until I spent $1k for a Starband and DISH system. Now I have DSL (and -no- TV) and love it. Man, that's a chunk of change, what's it cost month to month? Any probs with outages or forever escalating fees? I'm hoping to get another job with DSL (TV free here, too, since about '84, don't need no steenkin' cable either, nor can I afford it |
#45
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
On Jan 17, 1:14*pm, Larry Jaques
wrote: On Tue, 17 Jan 2012 09:41:33 -0800 (PST), mike wrote: On Jan 17, 9:28*am, Larry Jaques wrote: Only for about 40 years now... I wasn't very clear in saying what I meant... *If you've ever seen a trail of oil curving into a driveway, it's from the auto trans lines when the rad had been removed. If they didn't put a tube between the tranny coolant lines, the rear pump would push tranny fluid out when the vehicle was moved. Used to have a neighbor who'd leave a cup or so's worth of ATF everytime they'd park in front of my house, figure that was a bad seal...but, anyway, I was commenting on Doug's vehicle having an ATF- oil cooler mounted *inside* the radiator. Yes, I was, too. Haven't you ever had to remove the two A/T cooling lines from the bottom of the radiator? *This is what AI was saying had been standard for 40+ years. I miss my old job, had dsl there - now I'm once again banished to the back-street environs of dialup internet... Condolences. *Remember the old BBS curse? * *Beat me, whip me, make me read my mail online. Hadn't heard that one before, but then all that 'puter and BBS stuff was like really mysterious to me back then. *I didn't get my first 56K modem until they started showing up at the goodwill store for 2 bucks a piece * I started in 1991(?) with a 1200 Baud modem. cringe *I had seen friends with painful 300 Bauders. -- The human brain is unique in that it is the only container of which it can be said that the more you put into it, the more it will hold. * * * * * * * * * * * * * * * * * * * * * * * * * * *-- Glenn Doman Perhaps I can add some helpful information? Most aluminum radiators/ heat exchangers are dip-brazed now, with attaching brackets and some fittings added, either by welding or by additional torch brazing. If you can keep your input heat low enough, by using a damp rag on nearby tender spots, then subsequent modifications or repairs can be made by torch brazing, or welding. As a coincidence, I have a Behr BMW heat exchanger here now that needs to be modified with new fittings and brackets for another application. I expect it to go as planned. Kent White |
#46
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
"DougC" wrote in message ... On 1/17/2012 6:06 AM, Rick wrote: "DougC" wrote in message ... On 1/16/2012 8:06 PM, Rick wrote: There was a technical service bulletin released (96-12-17) for radiator tank leaks at cold temperature, The replacement radiator (F67Z-8005-BA) had a revised seal. There is also a TSB for a revised water pump on the 4.0L, 97-18-9, for thumping and/or erratic temp gauge. The part number for that pump is F7PZ-8501-AA. I believe that also had an impeller change but I can't remember the difference offhand. There is also TSB 99-7-2 , referring to the coolant bypass kit for the 4.0 engine in Explorers. It makes no mention of any previous upgrades to the radiator or water pump. ------ There was also a special water pump and a bypass kit, for the 4.0 liter engine in the Explorers. At different times Ford said each would fix the same problem, and now neither is available. I have the Ford page printouts around somewhere, and there's lots of references to them online. The bypass kit for the 96 Explorer is # F8PE-8522-BA here is one of many forum postings referring it- http://www.ford-trucks.com/forums/17...-and-down.html People online all say how to fix the problem of the radiator leaking/temp gauge going up and down/heater thumping, and they all say something different... It is 'definitely' either the water pump, the radiator, the radiator cap, the temperature sensor, not using the dealer-source parts for any of these,,, or not having the bypass kit installed--but what I noticed is that nobody who got the bypass kit seems to keep posting that the problem wasn't fixed. Everybody asks where to get the bypass kit, and Ford hasn't made any new ones since 1998. First I want a bombproof radiator, and next I'm making a bypass kit myself (since I have tried most of the other stuff already, with no success more than two years). If the gasket of the clamped-together radiator still leaks, then I can just have the radiator shop TIG it together instead. Good thing you have a copy...99-7-2 was superseded by 99-23-8, which "is outdated and no longer available" I don't recall seeing a bypass kit for the 4.0L. The 3.0L Ranger had a tee in the lower radiator hose. Usually the header is welded directly to the tank, no crimp ring or gasket. |
#47
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
Gunner Asch wrote: Many many vehicles have the transmission cooler as a secondary set of coils in the radiator itself. The ex's Saturn did, my E350 does,..my fork lift does..etc etc etc If there are small lines attaching to the radiator, generally along the drivers side and midway up the radiator body...its an oil cooler built into the radiator. It's kinda coming back to me - most of the 50's and 60's cars that had auto trannys' that I can recall had the lines going into the bottom of the radiator, easy for me to forget (out of sight, out of mind) especially since I didn't at the time know that ATF needed cooling. Though Im not terribly sure its all used for cooling. It may well be used to keep the oil at a certain temperature..shrug If that's the case, then, I guess it may not be a good idea to change the cooler from liquid- to air-cooled. I can almost see the bean-counters telling the designers, "look guys, it's only got to get the car through the warranty period" |
#48
Posted to rec.crafts.metalworking
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using 1/8" 6061 for aluminum radiator?
Wild_Bill wrote: As mentioned previously, aftermarket trans oil coolers are widely available, and fairly easy to install. Hey WB, I'm afraid that's a red herring I introduced a few posts ago - I was just thinking that it'd be good for the OP to get away from one of those crimped- together radiators, I think that's what he has. I once had 2 Olds', a deluxe '84 model and a less fancy '83 model; the '84's radiator had soldered-on brass side tanks and the '83 had the crimped on plastic tanks, which had a slow leak. At first the '83 was a parts car, I removed numerous items from it and put 'em on the '84 9daily driver); then, after I let the antifreeze get too old, the '83 became the daily driver and I had to move all the good parts over to it. Fixing bad designs is generally a lot of effort.. sometimes effective and worthwhile, sometimes not. These days it seems that most of the crap-designers/producers just figure on producing crap for a few years, then they'll have a name change and produce some more of their crap, on and on and on... |
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