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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Hi all,
Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks |
#2
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On Tuesday, February 9, 2016 at 6:26:21 AM UTC-5, Cursitor Doom wrote:
Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks Preheat the board before desoldering and apply some liquid flux. Make sure to use *enough* heat as too low is just as bad as too much. You want to reduce the time it takes to finish the process more than anything. |
#3
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On 09/02/16 11:23, Cursitor Doom wrote:
Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. Tip on a more powerful iron? -- Adrian C |
#4
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On Tue, 9 Feb 2016 12:14:32 +0000, Adrian Caspersz
wrote: On 09/02/16 11:23, Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. Tip on a more powerful iron? Been using this one professionally for years. http://www.mcmelectronics.com/produc...21-147-/21-147 --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#5
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On Tue, 9 Feb 2016 11:23:24 -0000 (UTC), Cursitor Doom
wrote: Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. I used to service scopes and DVMs and other testgear in the service department of the manufacturer. At the time they did not use surface mount so any duff IC, transistor, diode etc had all its pins cut on the top of the board then each pin removed individually (using spring loaded solder sucker or vacuum device depending if in field or not). |
#6
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On 09/02/2016 11:23, Cursitor Doom wrote:
Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks At least you don't need fume extraction as no throat-grabbing noxious PbF stuff. Go around each blob with fresh multicore solder, heating just enough to introduce some new solder, but no great depth. Then long nose pliers on the other side of the board and as much tug as you can give, while reheating the solder. Repeat for each pad. |
#7
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On 09/02/2016 15:24, N_Cook wrote:
On 09/02/2016 11:23, Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks At least you don't need fume extraction as no throat-grabbing noxious PbF stuff. Go around each blob with fresh multicore solder, heating just enough to introduce some new solder, but no great depth. Then long nose pliers on the other side of the board and as much tug as you can give, while reheating the solder. Repeat for each pad. Then when finished, a needlepoint (steel ,not S/S needle set in a pencil or something as a handle) set point in the hole , heating the needle with soldering iron while pushing through pcb and waggling , to give good clean h |
#8
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Cursitor Doom wrote:
Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. Add fresh solder and liquid flux, then solder suck or use braid. old solder has oxides and crap on it and is a poor heat conductor, so you you can end up burning the pads off the board if you fight with it too long. Cutting Leads off the part can help too if they were wedged into the holes. |
#9
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On Tue, 9 Feb 2016 11:23:24 -0000 (UTC), Cursitor Doom
wrote: Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks My advice tends to go against conventional wisdom and some of the other advice in this thread. The problem is that you're delivering too many joules for too long a time (Joules = watt-seconds). To avoid problems, you have to work fast. You can get the joint as hot as you want, but not for very long. Therefore, I suggest: 1. Don't use this type of soldering iron: http://stellartechnical.com/images/213.jpg 2. Use an 850F solder tip, not 750F. Work fast. 3. Use a medium size tip. Too big and it will deliver too many joules. Too small and de-soldering will take too long. 4. Don't mix lead free and Pb-Sn solder. 5. Don't use solder wick. A solder sucker works faster. 6. Hit the connection with some solder before unsoldering to make the old solder flow. Slopping flux on the pad doesn't help because the flux will vaporize before the solder melts. 7. If the PCB is phenolic, the pads always lift. I'm undecided if hot air desoldering is any better than a soldering sucker for through hole parts. Conformal coatings such as urethane or acrylic, will either burn or vaporize before the solder melts. Using these to glue down the pad doesn't seem to work for me. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#10
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![]() "John-Del" wrote in message ... On Tuesday, February 9, 2016 at 6:26:21 AM UTC-5, Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks Preheat the board before desoldering and apply some liquid flux. Make sure to use *enough* heat as too low is just as bad as too much. You want to reduce the time it takes to finish the process more than anything. I'd add to that; make sure the end of the lead isn't bent so it struggles when you try to pull it out. Although its my preferred method, I'm reluctant to recommend a piston type solder sucker because the recoil can knock pads off if you're not careful. Conversely; solder wick has to be kept hot while you pull it away, or the pad/track comes with it - which doesn't really help with keeping the heating to the shortest time possible. Sometimes you have to remove the solder to inspect the end of the lead, and straighten it if required. All I can suggest is; use the method you're most comfortable with. A single sided board is dead easy if you remove the solder, through hole takes a little more effort. Some manufacturers do sucker irons where the tip is hollow and has a receptacle for the waste solder, the expensive ones with an electric pump or the cheaper type with a rubber bulb next to the handle. It almost never removes *ALL* the solder from a through hole, but you can usually wiggle the lead free with pointy nose pliers. In most cases more solder and the flux that comes with it is added to improve heat flow - in the case of RoHS solder, adding some 60/40 lowers the melting temperature. |
#11
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On 02/09/2016 4:14 AM, John-Del wrote:
On Tuesday, February 9, 2016 at 6:26:21 AM UTC-5, Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. thanks Preheat the board before desoldering and apply some liquid flux. Make sure to use *enough* heat as too low is just as bad as too much. You want to reduce the time it takes to finish the process more than anything. I constantly am working on boards that are from the 1970s. Mostly I use a #7 tip on my Weller solder station, and a Soldapullt (sp?) solder sucker. Take great care not to push down on the solder pad, press the tip sideways. Do NOT let the solder sucker strike the tip when sucking the solder, but keep it on a 45 degree angle away from the tip, with its tip resting on the PCB. Have the PCB well supported if possible so it doesn't bounce. John :-#)# -- (Please post followups or tech inquiries to the USENET newsgroup) John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9 (604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games) www.flippers.com "Old pinballers never die, they just flip out." |
#12
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Cursitor Doom wrote:
Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. Since you say OVER 25 years, I'm guessing none of this is SMT? If it has plated through holes, these generally are quite robust. The worst are some old paper-phenolic one-sided boards. You just look at them and the pads start coming off. There are mass desoldering tools for DIP and SOIC standard sizes that work pretty well to melt the solder on all leads simultaneously. These work great if you have the right size. I've even made some custom ones out of solid copper bar when I had a bunch of chips to pull. And, of course, a temperatur-controlled soldering iron, run at the minimum temperature possible, is a big help. Jon |
#13
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John Robertson wrote:
Soldapullt (sp?) solder sucker. These work, but if you have ever used a Pace desoldering station with either a vacuum pump or a venturi suction generator, you will be AMAZED at how much better a job it does. These have a hollow copper tip, so you can keep the tip on the joing while it applies the suction. You apply the tip, wait a few seconds and then wiggle the tip in an orbiting motion and step on the pedal. When the slurping sound stops, all the solder is gone, let up on the pedal and remove the tip. There is no big reaction from a flying piston as with the plugner-type solder puller, and you get enough suction time to get ALL the solder out of the joint. (Other brands of pump-type desoldering irons are probably just as good, but I happen to have Pace brand gear.) Jon |
#14
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![]() "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. I still use a similar method when it suits. Get a new blade in your knife, and you can quite easily cut vertically through all the pins on any sized DIL (or SMD) device with no damage to the PCB, with a bit of practice of course. (Some SMD devices are glued quite hard to the PCB, making desoldering a nightmare, but once they have no legs you can safely chisel the body off the board and wipe away the legs individually) Gareth. |
#15
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![]() "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. A Swan & Mortem scalpel is a little more precise for the smaller ICs, Usually I shear the pins off at the header - but you have to be careful not to slice tracks underneath. With the old standard pitch DIL packages, a decent quality pair of side cutters were sufficient to nip the pins off flush with the header. |
#16
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![]() "Gareth Magennis" wrote in message ... "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. I still use a similar method when it suits. Get a new blade in your knife, and you can quite easily cut vertically through all the pins on any sized DIL (or SMD) device with no damage to the PCB, with a bit of practice of course. There's a bit of a knack to it, you carve through the pins at a slight angle and make sure the blade edge lands squarely on the PCB underneath without any sliding/slicing motion. If you avoided using too much force, any tracks underneath usually survive unscathed. One trick I've heard about, is to feed some thin wire under an SMD chip and ease it out sideways while applying heat, lifting the pins as it goes - but this doesn't exactly fit in with the advice to minimise the duration of applied heat. It probably wouldn't help at all if the pads are fragile to start with. |
#17
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On 02/09/2016 12:44 PM, Jon Elson wrote:
John Robertson wrote: Soldapullt (sp?) solder sucker. These work, but if you have ever used a Pace desoldering station with either a vacuum pump or a venturi suction generator, you will be AMAZED at how much better a job it does. These have a hollow copper tip, so you can keep the tip on the joing while it applies the suction. You apply the tip, wait a few seconds and then wiggle the tip in an orbiting motion and step on the pedal. When the slurping sound stops, all the solder is gone, let up on the pedal and remove the tip. There is no big reaction from a flying piston as with the plugner-type solder puller, and you get enough suction time to get ALL the solder out of the joint. (Other brands of pump-type desoldering irons are probably just as good, but I happen to have Pace brand gear.) Jon I HAVE a Pace Desoldering station (actually two of them) - however I am usually just removing one or two ICs and I can remove them with my Weller (#7!) and Soldapullt faster than the Pace will heat up! You can get a nice rhythm going where you heat two leads at the same time (medium tip) and suck both together, then while the next pair are warming up you are reloadng the sucker with your other hand. I can pull a 40 pin chip in a minute or less typically (not that I ever time myself, it just seems to go pretty fast.). Once the legs are unsoldered I then use a tiny screwdriver to push the bottom leads back and forth across the feed through hole. If it appears to be stuck I put a dab of solder and resuck. Then I press the bottom of each leg on the top side where they meet the PCB to again loosen them up. At this point the IC usually pulls out with my finger tips. Prying with any force at all means something is wrong...not to mention it yanks out feed through pipes! If I am reworking a bunch of chips then the Pace is heated up. It is slightly better as you can put the tip around the IC's lead and swirl it from side to side as you heat it up, to feel if it has released, prior to suction. John :-#)# -- (Please post followups or tech inquiries to the USENET newsgroup) John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9 (604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games) www.flippers.com "Old pinballers never die, they just flip out." |
#18
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John Robertson wrote:
I HAVE a Pace Desoldering station (actually two of them) - however I am usually just removing one or two ICs and I can remove them with my Weller (#7!) and Soldapullt faster than the Pace will heat up! Yes, this is absolutely true! But, for something really expensive, or where I have a lot of pins to desolder, I take the time to warm up the Pace, and always get GREAT results. Usually the part just falls off the board when the last pin is desoldered. You can get a nice rhythm going where you heat two leads at the same time (medium tip) and suck both together, then while the next pair are warming up you are reloadng the sucker with your other hand. I can pull a 40 pin chip in a minute or less typically (not that I ever time myself, it just seems to go pretty fast.). Once the legs are unsoldered I then use a tiny screwdriver to push the bottom leads back and forth across the feed through hole. If it appears to be stuck I put a dab of solder and resuck. With the Pace, and the technique of orbiting the tip while applying suction, I RARELY have this happen. Usually, I desolder the whole chip and it just falls off the board. That wigglign back and forth can damage the plated barrel of the hole. Jon |
#19
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![]() "Ian Field" wrote in message ... "Gareth Magennis" wrote in message ... "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. I still use a similar method when it suits. Get a new blade in your knife, and you can quite easily cut vertically through all the pins on any sized DIL (or SMD) device with no damage to the PCB, with a bit of practice of course. There's a bit of a knack to it, you carve through the pins at a slight angle and make sure the blade edge lands squarely on the PCB underneath without any sliding/slicing motion. If you avoided using too much force, any tracks underneath usually survive unscathed. Yep, that's my method exactly. More of a Guillotine action. Gareth. |
#20
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Has anyone ever used pressure to blow away solder? I'm thinking that
125 psi through a tiny nozzle would clean out the solder better than a spring loaded solder sucker. Though I guess that it might send molten solder where you don't want it! Bob |
#21
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On 10.02.16 2:07, Bob Engelhardt wrote:
Has anyone ever used pressure to blow away solder? I'm thinking that 125 psi through a tiny nozzle would clean out the solder better than a spring loaded solder sucker. Though I guess that it might send molten solder where you don't want it! Bob It WILL send it all over the place. Nice way though to destroy a board....... |
#22
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On 02/09/2016 2:29 PM, Jon Elson wrote:
John Robertson wrote: I HAVE a Pace Desoldering station (actually two of them) - however I am usually just removing one or two ICs and I can remove them with my Weller (#7!) and Soldapullt faster than the Pace will heat up! Yes, this is absolutely true! But, for something really expensive, or where I have a lot of pins to desolder, I take the time to warm up the Pace, and always get GREAT results. Usually the part just falls off the board when the last pin is desoldered. You can get a nice rhythm going where you heat two leads at the same time (medium tip) and suck both together, then while the next pair are warming up you are reloadng the sucker with your other hand. I can pull a 40 pin chip in a minute or less typically (not that I ever time myself, it just seems to go pretty fast.). Once the legs are unsoldered I then use a tiny screwdriver to push the bottom leads back and forth across the feed through hole. If it appears to be stuck I put a dab of solder and resuck. With the Pace, and the technique of orbiting the tip while applying suction, I RARELY have this happen. Usually, I desolder the whole chip and it just falls off the board. That wigglign back and forth can damage the plated barrel of the hole. Jon When you are 'orbiting' I take that to mean that you are applying side pressure to the leg of the device to move it far enough away from the walls of the tube that the solder is removed completely and the leg has no sticking point to the tube. That is the same process I use. I just like using the Soldapullt, it is faster and when done with a bit of experience (35 years in my case) gives very good consistent results when extracting one or two ICs at a time. I train students to use the Soldapullt in under a week - give them some bunged up boards to learn how to remove parts without damaging the parts or the PCB. They learn quickly and most can do a good job with only a day or so of practice. When they get good with the Soldapullt I then train them on the Pace! John :-#)# -- (Please post followups or tech inquiries to the USENET newsgroup) John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9 (604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games) www.flippers.com "Old pinballers never die, they just flip out." |
#23
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Bob Engelhardt wrote:
Has anyone ever used pressure to blow away solder? I'm thinking that 125 psi through a tiny nozzle would clean out the solder better than a spring loaded solder sucker. Though I guess that it might send molten solder where you don't want it! I tried that once on a board that was hopeless and marked for "spare parts" only. When blowing from the bottom side, the ICs would come out full of solder residuals on the bottom side (cleaning required a longer time than using a proper desolder method). When blowing from the upper side (IC side), the action was not so effective in removing all the solder from the hole and anyway the solder residues were blown everywhere in the bench. In short, I've never tried that again. Frank IZ8DWF |
#24
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On Tuesday, February 9, 2016 at 1:29:13 PM UTC-5, Jeff Liebermann wrote:
6. Hit the connection with some solder before unsoldering to make the old solder flow. Slopping flux on the pad doesn't help because the flux will vaporize before the solder melts. Adding fresh solder adds flux assuming you are using a flux core solder. While the carrier will vaporize, the flux solids remain. I always deflux when the repair is completed. I'm undecided if hot air desoldering is any better than a soldering sucker for through hole parts. Not sure either, but I often use hot air to preheat the area before using the iron. Nothing ruins desoldering faster than heat sinking. |
#25
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On Wed, 10 Feb 2016 04:41:37 -0800, John-Del wrote:
Not sure either, but I often use hot air to preheat the area before using the iron. Nothing ruins desoldering faster than heat sinking. And nothing ruins germanium semis faster than NOT heat sinking. |
#26
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On Wednesday, February 10, 2016 at 8:38:54 AM UTC-5, Julian Barnes wrote:
On Wed, 10 Feb 2016 04:41:37 -0800, John-Del wrote: Not sure either, but I often use hot air to preheat the area before using the iron. Nothing ruins desoldering faster than heat sinking. And nothing ruins germanium semis faster than NOT heat sinking. Not sure of your point, but what I'm referring to is the heat sink action of a multi layer PC with a huge ground plane running on or in it. Placing a soldering tip on some points can actually freeze the tip to the joint in worse cases, or prevent complete solder melting inside a plated through hole.. Anybody who has replaced an IPM on an LG sustain board can attest to this. Preheating the board minimizes excessive loss of desoldering tip heat to surrounding areas. |
#27
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On Tue, 9 Feb 2016 21:10:14 -0000, "Ian Field"
wrote: "Gareth Magennis" wrote in message ... "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. I still use a similar method when it suits. Get a new blade in your knife, and you can quite easily cut vertically through all the pins on any sized DIL (or SMD) device with no damage to the PCB, with a bit of practice of course. There's a bit of a knack to it, you carve through the pins at a slight angle and make sure the blade edge lands squarely on the PCB underneath without any sliding/slicing motion. If you avoided using too much force, any tracks underneath usually survive unscathed. One trick I've heard about, is to feed some thin wire under an SMD chip and ease it out sideways while applying heat, lifting the pins as it goes - but this doesn't exactly fit in with the advice to minimise the duration of applied heat. It probably wouldn't help at all if the pads are fragile to start with. I used to use this technique. Usually on 64 pin or more chips at least one trace would lift. --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus |
#28
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John Robertson wrote:
When you are 'orbiting' I take that to mean that you are applying side pressure to the leg of the device to move it far enough away from the walls of the tube that the solder is removed completely and the leg has no sticking point to the tube. That is the same process I use. Right, you make the desoldering iron tip push the pin in a circular movement while the suction is operating. This is the technique described in the Pace manual, and it REALLY works! I just like using the Soldapullt, it is faster and when done with a bit of experience (35 years in my case) gives very good consistent results when extracting one or two ICs at a time. Well, I rework some prety expensive boards for physics research gear. One thing I've done a lot of is recovering $10 connectors with 68 pins. The problem is not the cost of ONE connector, but the distributors make you buy 160 pieces minimum order! That does get expensive. We have piles of old boards that have been superseded with newer designs. I can desolder the connectors in about 10 minutes with the Pace. The boards would be usable if we wanted to do that, but the evidence of the desoldering would be visible. I'd hate to try doing a 68-pin connector with a spring-piston solder puller. Jon |
#29
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![]() "Julian Barnes" wrote in message ... On Wed, 10 Feb 2016 04:41:37 -0800, John-Del wrote: Not sure either, but I often use hot air to preheat the area before using the iron. Nothing ruins desoldering faster than heat sinking. And nothing ruins germanium semis faster than NOT heat sinking. The early Japanese radios had the transistors mounted almost flush - I wonder how they got shunts onto those tiny short leads? |
#30
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![]() "Chuck" wrote in message ... On Tue, 9 Feb 2016 21:10:14 -0000, "Ian Field" wrote: "Gareth Magennis" wrote in message ... "Jon Elson" wrote in message ... Cursitor Doom wrote: Hi all, Anyone got any tips on how to avoid the unpleasant situation where you try to de-solder a part on an elderly board and end up removing more than just component leads? Most of the stuff I work on is at *least* 25 years old and things start to get fragile. OY! It depends a lot on the quality of the board, and then how much heat it has been exposed to, over its life. If the chip is no good, I scribe the leads with an X-acto knife, running down the whole row, and then JUST BARELY snap the leads off from the body. You only have to do this on one side of a SOIC. Then scribe the other side and bend the IC up and down a few times, until it breaks off completely. Then, the individual leads can be removed in a much more gentle fashion. Avoid pressing down on the pads, they will tend to "crumple" and the edges pull up from the board. I still use a similar method when it suits. Get a new blade in your knife, and you can quite easily cut vertically through all the pins on any sized DIL (or SMD) device with no damage to the PCB, with a bit of practice of course. There's a bit of a knack to it, you carve through the pins at a slight angle and make sure the blade edge lands squarely on the PCB underneath without any sliding/slicing motion. If you avoided using too much force, any tracks underneath usually survive unscathed. One trick I've heard about, is to feed some thin wire under an SMD chip and ease it out sideways while applying heat, lifting the pins as it goes - but this doesn't exactly fit in with the advice to minimise the duration of applied heat. It probably wouldn't help at all if the pads are fragile to start with. I used to use this technique. Usually on 64 pin or more chips at least one trace would lift. If the chip is scrap; shear the pins off at the header, You can flow fresh solder over the pin debris and surface tension them up on the tip of the iron. If the board is scrap, I usually use a modelers pencil blowtorch on the other side - a regular blowtorch or hot air gun are other options. |
#31
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![]() "Bob Engelhardt" wrote in message ... Has anyone ever used pressure to blow away solder? I'm thinking that 125 psi through a tiny nozzle would clean out the solder better than a spring loaded solder sucker. Though I guess that it might send molten solder where you don't want it! Years ago I got the compressor from a scrap fridge, coiled up the pipe and wedged it in the grille of a portable LPG heater with a carburettor jet peened into the end. It worked well harvesting from all SMD boards, but I was getting toasted using it. |
#32
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On 02/10/2016 10:21 AM, Jon Elson wrote:
John Robertson wrote: .... Well, I rework some prety expensive boards for physics research gear. One thing I've done a lot of is recovering $10 connectors with 68 pins. The problem is not the cost of ONE connector, but the distributors make you buy 160 pieces minimum order! That does get expensive. We have piles of old boards that have been superseded with newer designs. I can desolder the connectors in about 10 minutes with the Pace. The boards would be usable if we wanted to do that, but the evidence of the desoldering would be visible. I'd hate to try doing a 68-pin connector with a spring-piston solder puller. Jon Yeah, I would not attempt something like those 68-pin or ICs with the tiny pins, etc. with the Soldapullt. When it gets down to it we use five basic methods of desoldering devices in the order of use on my bench: 1) Weller and Soldapullt 2) Pace desoldering station 3) Weller and solder wick 4) Weller and Chip-Quik surface mount desolder kit. This has an alloy rod that greatly reduces the melting point of the solder and is used on very fragile items and small surface mount repairs. 5) Hot Lamp surface mount station (we really get very little surface mount work). John :-#)# -- (Please post followups or tech inquiries to the USENET newsgroup) John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9 (604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games) www.flippers.com "Old pinballers never die, they just flip out." |
#33
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On 02/10/2016 3:29 AM, frank wrote:
Bob Engelhardt wrote: Has anyone ever used pressure to blow away solder? I'm thinking that 125 psi through a tiny nozzle would clean out the solder better than a spring loaded solder sucker. Though I guess that it might send molten solder where you don't want it! I tried that once on a board that was hopeless and marked for "spare parts" only. When blowing from the bottom side, the ICs would come out full of solder residuals on the bottom side (cleaning required a longer time than using a proper desolder method). When blowing from the upper side (IC side), the action was not so effective in removing all the solder from the hole and anyway the solder residues were blown everywhere in the bench. In short, I've never tried that again. Frank IZ8DWF I've used the propane (using MAPP gas tank) torch method on boards that are to be scrapped - heat the bottom side of the board fast and very hot, bang the board (IC legs down) onto a piece of wood to drive the molten solder off the bottom, then retrieve the released parts. Makes a mess of the PCB, but the ICs are usually fine. At least it is quick! John ;-#)# -- (Please post followups or tech inquiries to the USENET newsgroup) John's Jukes Ltd. 2343 Main St., Vancouver, BC, Canada V5T 3C9 (604)872-5757 or Fax 872-2010 (Pinballs, Jukes, Video Games) www.flippers.com "Old pinballers never die, they just flip out." |
#34
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In article , elson@pico-
systems.com says... The problem is not the cost of ONE connector, but the distributors make you buy 160 pieces minimum order! That does get expensive. As a private individual repairing my own kit I have met that problem too. If you can find a sympathetic salesperson you could try asking for a "sample"... Mike. |
#35
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![]() "MJC" wrote in message ... In article , elson@pico- systems.com says... The problem is not the cost of ONE connector, but the distributors make you buy 160 pieces minimum order! That does get expensive. As a private individual repairing my own kit I have met that problem too. If you can find a sympathetic salesperson you could try asking for a "sample"... Some of that has aslways been a sore spot with me. The companies should be required to sell any parts to an individual to do their own repair. I went with a man to help him pick up some boat motor parts. A man off the street wanted to buy some small part of about $ 20. They would not sell it to him. So we bought the part and then sold it to him. If not for us, he would have had a hard time getting that part. I have called some companies and received small parts with no problem. Needed a special transistor for a $ 1500 radio. Called Icom and ordered two of them and the postage and parts was about $ 5. No rip off at all from them. |
#36
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![]() Ralph Mowery wrote: "MJC" wrote in message ... In article , elson@pico- systems.com says... The problem is not the cost of ONE connector, but the distributors make you buy 160 pieces minimum order! That does get expensive. As a private individual repairing my own kit I have met that problem too. If you can find a sympathetic salesperson you could try asking for a "sample"... Some of that has aslways been a sore spot with me. The companies should be required to sell any parts to an individual to do their own repair. I went with a man to help him pick up some boat motor parts. A man off the street wanted to buy some small part of about $ 20. They would not sell it to him. So we bought the part and then sold it to him. If not for us, he would have had a hard time getting that part. I have called some companies and received small parts with no problem. Needed a special transistor for a $ 1500 radio. Called Icom and ordered two of them and the postage and parts was about $ 5. No rip off at all from them. I once needed some microwave transistors from Rockwell-Collins. They wanted $1500 each, and I had to buy 15 of them. The deliver date was almost a year away. Needless to say, I scrapped a lot of their $4,000 radios. I replaced them with new Microdyne 1100LPR receivers for under $1200 each. The new units were agile, with a digital tuner. The older $4,000 units were tunable, but they needed an input filter for whatever frequency you needed. We had a lot higher quality signal from the new equipment, and it ran a lot cooler. ![]() |
#37
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En el artículo , John
Robertson escribió: Once the legs are unsoldered I then use a tiny screwdriver to push the bottom leads back and forth across the feed through hole. If it appears to be stuck I put a dab of solder and resuck. Then I press the bottom of each leg on the top side where they meet the PCB to again loosen them up. At this point the IC usually pulls out with my finger tips. I can confirm this method works beautifully. It feels like a waste of time 'testing' each pin, but being able to lift the IC out undamaged and the pins straight with fingertips makes it worth it, especially if you're trying to save the IC. It also prevents pulling out the plating 'tube' with plated-through holes. My heart always sank when that happened. -- (\_/) (='.'=) Bunny says: Windows 10? Nein danke! (")_(") |
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![]() "Mike Tomlinson" wrote in message ... En el artículo , John Robertson escribió: Once the legs are unsoldered I then use a tiny screwdriver to push the bottom leads back and forth across the feed through hole. If it appears to be stuck I put a dab of solder and resuck. Then I press the bottom of each leg on the top side where they meet the PCB to again loosen them up. At this point the IC usually pulls out with my finger tips. I can confirm this method works beautifully. It feels like a waste of time 'testing' each pin, but being able to lift the IC out undamaged and the pins straight with fingertips makes it worth it, especially if you're trying to save the IC. It also prevents pulling out the plating 'tube' with plated-through holes. My heart always sank when that happened. As long as the pads on both sides have tracks, its fairly easy to repair with a strand of wire - unless its a multilayer board with internal connections to that via! |
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#40
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On Saturday, February 13, 2016 at 4:47:29 AM UTC-5, Mike Tomlinson wrote:
En el artículo , Ian Field gangprobi escribió: As long as the pads on both sides have tracks, its fairly easy to repair with a strand of wire Yes, or make sure the pin is soldered both top and bottom. - unless its a multilayer board with internal connections to that via! If that happens, it's sayonara, I think. I had a Samsung multi layer board that was working but quit after I replaced a typical leaded electrolytic that was vented a bit. Top and bottom connections fine but the middle layer was not. Several reheats did not fix it. Fortunately I had a working board and I used a DMM on the diode scale (for the audible) and attached one lead to the cap in question and I waltzed the other lead around the board on every point until I found a zero ohm connection that did not exist on the damaged board. Running an external jumper fixed it. |
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