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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter
problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#2
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
On Sun, 10 Feb 2013 22:15:47 -0800, Gunner
wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. They don't even have a "bendix" any more :-) Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie -- Cheers, John B. |
#3
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Ford F250 Starter problem
Gunner, this is your first half on topic post to the group in ages & for a change you didn't spam it across half a dozen unrelated groups involving politics, guns or survivalist crap! When its guns, politics or your survivalist BS it ends up here? What gives? You are doing my head in! |
#4
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Ford F250 Starter problem
"Gunner" wrote in message
... My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem.... Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Gunner Dunno about yours, but my 91 Ford has needed a new fender-mounted solenoid and a new brush assembly in the starter motor. When the motor brushes wore to their stops, vibration from messing around down there apparently caused them to make contact again, briefly. The factory manual for Aerostar/Explorer/Ranger shows starters both with and without an external solenoid. jsw |
#5
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Ford F250 Starter problem
On 2013-02-11, Jim Wilkins wrote:
"Gunner" wrote in message ... My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem.... Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Gunner Dunno about yours, but my 91 Ford has needed a new fender-mounted solenoid and a new brush assembly in the starter motor. When the motor brushes wore to their stops, vibration from messing around down there apparently caused them to make contact again, briefly. The factory manual for Aerostar/Explorer/Ranger shows starters both with and without an external solenoid. jsw Those starters are dirt cheap rebuilt. I have three reman ford starters in my ebay store myself and I am asking 25 each. D2AF-11131-CA 8A, E4TF-11131-AA, 3221 i |
#6
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Ford F250 Starter problem
On Mon, 11 Feb 2013 20:23:04 +0800, Dennis wrote:
Gunner, this is your first half on topic post to the group in ages & for a change you didn't spam it across half a dozen unrelated groups involving politics, guns or survivalist crap! When its guns, politics or your survivalist BS it ends up here? What gives? You are doing my head in! Actually its not. But evidently you filter out much of it. Now...do you actually know anything about the topic or are you simply posting off topic? VBG Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#7
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Ford F250 Starter problem
Gunner fired this volley in
: Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd |
#8
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Ford F250 Starter problem
On Mon, 11 Feb 2013 09:31:47 -0600, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Gunner fired this volley in : Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd I was kinda wondering about that myself..... Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#9
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
On Sun, 10 Feb 2013 22:15:47 -0800, Gunner
wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#10
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
"Gunner" wrote in message ... On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Check your email........... |
#11
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
Gunner wrote in
: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. That's the starter *relay*, not the solenoid. The solenoid is on (or in) the starter. I shorted across the primary power leads of the starter solenoid..no start. *relay What position was the ignition key in when you did this? I'm betting it wasn't Start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. *that's* the solenoid. Sounds like the starter relay is bad -- shorting across the solenoid terminals bypasses the relay. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Do so. You probably will find 0V. [...] Hell..I cant even remember the name for the coil that drives the bendix. It's called the solenoid. There is no such part as a "starter bendix" -- Bendix is a *brand name* for various automotive parts. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Fender-mounted relay. It's quite common. |
#12
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Ford F250 Starter problem
Gunner wrote in news:rd7ih8libpcj7l0f5pm5pljr7bdiimkudl@
4ax.com: Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? Starter relay. And I think that's what went bad on your friend's truck. The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Starter solenoid. |
#13
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Ford F250 Starter problem
On Sun, 10 Feb 2013 22:15:47 -0800, Gunner
wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. 7.5L V-8 gas? She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. Huh? Ford starters normally have one wire only to the starter. Are you sure this wasn't a Chebby? The Ford solenoid (starter relay) is fender-mounted and supplies hot only when engaged. Crossing the battery cable should have turned it over if it wasn't a starter problem. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Yeah, the small wire energizes the coil for the bendix. Shorting between the two large nuts should have -spun- the starter, not started the truck. Very strange setup. I was a Ford man but got out of the bidness in '86 with the back injury. Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. That would normally be the starter solenoid. Energizing the coil will kick the bendix out to engage the ring gear and the contacts at the back of the solenoid (which are closed by the kick-in) will spin-up the starter. The way you tested it showed that the solenoid on the starter is bad. Go with a lifetime-guaranteed rebuilt starter & solenoid combo from Autozone. I had semi-bad luck with most rebuilds from most shops until I found those. It's a new solenoid on a rebuilt starter, with new bushings and freshly turned commutator. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red Huh! Why did Ford go to chebby-style starters? wire...but come to think of it..that fender mounted solenoid...wtf? Good question. Backup relay for the starter?!? Has Ford cut their costs by hiring Chebby engineers? shudder -- In an industrial society which confuses work and productivity, the necessity of producing has always been an enemy of the desire to create. -- Raoul Vaneigem |
#14
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
On Sun, 10 Feb 2013 22:15:47 -0800, Gunner
wrote: I used to be pretty damned good at this sort of thing ..the stroke...shrug No, you were never any better than you are now. That's crystal clear from reading this hilarious report of your imaginary diagnostic skills. http://groups.google.com/group/rec.c...a5a4fb45355771 How many cans of PB blaster have you emptied on the starter so far? I suggest you trade in your "board level" "electronics shop" for a Clymer manual, and pay the nearest teenage gearhead to rescue you. In the few minutes he takes to sort out the problem you might be able to fit in a stupid yarn about rescuing your Victoria's Secret model girlfriend from the Hell's Angels or something. |
#15
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Ford F250 Starter problem
On Mon, 11 Feb 2013 08:34:17 -0800, Gunner
wrote: On Mon, 11 Feb 2013 09:31:47 -0600, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Gunner fired this volley in m: Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd I was kinda wondering about that myself..... Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie Virtually ALL starters today are "pre-engage" starters. A Bendix is an "inertiaEngage" device. The old ford starters with the hickey on the side were a pre-engage starter- the shoe was pulled in by the magnetic field of the one field coil. Most pre-engage starters use a solenoid. A bendix used a helix and engaged due to the inertia of the drive spinning it out the helix as the armature jumped into rotation. |
#16
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Ford F250 Starter problem
On Mon, 11 Feb 2013 08:39:49 -0800, Gunner
wrote: On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? The fender mounted round black thingy is referred to in the trade as a "solenoid switch" - which is really a "honking big relay" TheElectriclly engaged gizmo on the starter is generally reffered to as the "starter solenoid" or "engagement solenoid". Techinally, a pre-engage starter does not have a "bendix" as "bendix" was a trade name for an INERTIA starter drive. Generally on a vehicle using a solenoid applied pre-engage AND a fender mounted solenoid switch, the apply solenoid coil is connected to the main battery terminal of the starter (apply solenoid) and is energized when power is applied to the starter by the solenoid switch. Chrysler bacl in the sixties and seventies with their "high park hummingbird" gear reduction starter connected the battery to the contact of the solenoid and used a fender mounted relay to provide the sizeable current required to pull in the apply solenoid without passing all of that current through the starter/ignition switch and the clutch or neutral safety switch. The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
#17
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Ford F250 Starter problem
On Mon, 11 Feb 2013 09:08:02 -0800, Larry Jaques
wrote: On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. 7.5L V-8 gas? She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. Huh? Ford starters normally have one wire only to the starter. Are you sure this wasn't a Chebby? The Ford solenoid (starter relay) is fender-mounted and supplies hot only when engaged. Crossing the battery cable should have turned it over if it wasn't a starter problem. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Yeah, the small wire energizes the coil for the bendix. Shorting between the two large nuts should have -spun- the starter, not started the truck. Very strange setup. I was a Ford man but got out of the bidness in '86 with the back injury. Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. That would normally be the starter solenoid. Energizing the coil will kick the bendix out to engage the ring gear and the contacts at the back of the solenoid (which are closed by the kick-in) will spin-up the starter. The way you tested it showed that the solenoid on the starter is bad. Go with a lifetime-guaranteed rebuilt starter & solenoid combo from Autozone. I had semi-bad luck with most rebuilds from most shops until I found those. It's a new solenoid on a rebuilt starter, with new bushings and freshly turned commutator. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red Huh! Why did Ford go to chebby-style starters? wire...but come to think of it..that fender mounted solenoid...wtf? Good question. Backup relay for the starter?!? Has Ford cut their costs by hiring Chebby engineers? shudder By the description that is starting to come together hear, I would say the contacts in the sterter mounted solenoid (apply solenoid) have failed. The fender mounted starter solenoid switch and the starter mounted starter apply solenoid are connected in series. With the key in the start position, the fender mounted solenoid (relay) pulls in and sends power down the heavy wire to the starter, and the starter mounted apply solenoid pulls in, pre-engaging the starter drive. It is SUPPOSED to also connect the power from the stud with the battery cable on it to the stud where the starter fields connect to the solenoid - but it doesn't - so jumping the 2 big contacts on the starter with the starter relay energized starts the truck. Almost certain there is a problem in the starter apply solenoid that can be repaired by replacing the starter mounted apply solenoid. Clear as mud now????? |
#18
Posted to rec.crafts.metalworking
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Ford F250 Starter problem
Gunner writes:
Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? Part of the problem is the language. To greasemonkeys, solenoid means 1+ things. On most cars, the big wire goes to the starter case, and so does the small wire. The solenoid within is two things: a relay to switch the current, and means to push the gear into the ring gear. Traditionally, Ford did not do that; they put the relay on the fender, and used a spiral-threaded gadget called a Bendix to automagically extend the output shaft to engage the ring gear. Those starters may not have a small wire. And then some people also call that fender relay a solenoid...... I have no idea if your vehicle has both or... but that should help you grok the issue. Take a voltmeter, put on the starter stud, and measure while {not}cranking. That's clue #1. -- A host is a host from coast to & no one will talk to a host that's close........[v].(301) 56-LINUX Unless the host (that isn't close).........................pob 1433 is busy, hung or dead....................................20915-1433 |
#19
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Ford F250 Starter problem
"Gunner" On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Relay: a low power electrical circuit that controls a high power circuit. Solenoid: an electrical circuit controls a mechanical function. |
#20
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Ford F250 Starter problem
"Ignoramus22507" wrote in message ... On 2013-02-11, Jim Wilkins wrote: "Gunner" wrote in message ... My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem.... Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Gunner Dunno about yours, but my 91 Ford has needed a new fender-mounted solenoid and a new brush assembly in the starter motor. When the motor brushes wore to their stops, vibration from messing around down there apparently caused them to make contact again, briefly. The factory manual for Aerostar/Explorer/Ranger shows starters both with and without an external solenoid. jsw Those starters are dirt cheap rebuilt. I have three reman ford starters in my ebay store myself and I am asking 25 each. D2AF-11131-CA 8A, E4TF-11131-AA, 3221 i Your UPS shipping is over twice the UPS flat rate amount. |
#21
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Ford F250 Starter problem
On Feb 11, 12:45*pm, "Phil Kangas" wrote:
"Gunner" On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? *This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter *and a wire to operate it , is called a what? *Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? *Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Relay: a low power electrical circuit that controls a high power circuit. Solenoid: an electrical circuit controls a mechanical function.- Hide quoted text - - Show quoted text - Well, the starter relay is called a "solenoid" in well over half the Ford manuals I have, also on the online parts sites. That's because it IS a solenoid, has a thick copper disk on the core inside that shorts out those big copper terminals to supply starting current. On later versions, there are various other smaller terminals running to other bits and bobs. At one time these solenoids/relays could be taken apart, the contacts reversed in their holes in the case and the disk flipped to get more life out of them.. Riveted together now, good luck with it! If your time is worth anything, get a new one. They run $10-$20, depending on who's doing the raping and where the things were made, normally not the US now. Can be had off the inner fenders or firewalls of most Ford vehicles in the wrecking yards for cheap, they haven't changed the design much in decades, used one of two configurations on most vehicles. The engagement solenoid on those starters so equipped is also called the "starter solenoid", so if you're looking for parts, you have to make it clear which part you're looking for. Ford did make starters without an engagement solenoid, they used a pivoted pole piece that flipped the starter gear out via a bellcrank arrangement. Has a hump on the side, the pole piece cover, instead of a tubular solenoid casing. Haven't seen one of those in years, though. The O.P.s primary problem is the starter relay/solenoid, but if it's going, the starter might not be far behind. Brushes do wear, bearings do give out. Had one quit in the grocery store parking lot, got out and gave it a hammer rap, that jarred the brushes enough to start it one more time, next stop was the car parts place, left the engine running. Got to listen to what the buggy is telling you... Stan |
#22
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Ford F250 Starter problem
On Mon, 11 Feb 2013 11:45:46 -0500, "Rick"
wrote: "Gunner" wrote in message .. . On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Sigh. Help? Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Check your email........... Got em and thanks! It appears that the solenoid on the starter itself is flakey. Much obliged! Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
On Mon, 11 Feb 2013 17:03:05 +0000 (UTC), Doug Miller
wrote: Gunner wrote in news:rd7ih8libpcj7l0f5pm5pljr7bdiimkudl@ 4ax.com: Some assistance is required in defining terms. The black round thingy on the fenderwell with a battery lead coming in, a cable going out to the starter and a wire to operate it , is called a what? Starter Relay? Solenoid? Big honking relay? Starter relay. And I think that's what went bad on your friend's truck. Nope..that works just hunky. Pulled the starter and bench tested everything..it appears that the starter solenoid itself is "iffy" Only two screws holding it to the starter body. removed it, appled power to it..and sometimes it kicks..other times it doesnt. One of the 5/16 copper primary power bolts is loose. I suspect its not making good contact inside. I spritzed around and down it as best as I could..couldnt get the shell off of it and then put a good nut on it and tightened it down and now it works properly. Im still a bit nervous about reinstalling it on the starter and putting it back in the truck. Im afraid she will go somewhere and need a tow back to the house. The "electricly engaged" gizmo on the starter itself is called a what? Starter Solenoid? Electric Bendix? Thingabobbie? Hodendragon? Gizmatso? Starter solenoid. Thanks! Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
On Mon, 11 Feb 2013 17:01:01 +0000 (UTC), Doug Miller
wrote: Gunner wrote in : My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. She hits start..the starter solenoid on the fender well clicks..no start. That's the starter *relay*, not the solenoid. The solenoid is on (or in) the starter. I shorted across the primary power leads of the starter solenoid..no start. *relay What position was the ignition key in when you did this? I'm betting it wasn't Start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. *that's* the solenoid. Sounds like the starter relay is bad -- shorting across the solenoid terminals bypasses the relay. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Do so. You probably will find 0V. I do occasionally. It appears the switch in the steering column is also flaky. It gives me a regular 13vts when in neutral and kicking the key to start engagement portion. Occasionally 4-11volts in Park..other times..nada. So as long as she can fire it up in Neutral...that will work ok. Its the starter solenoid thats iffy. [...] Hell..I cant even remember the name for the coil that drives the bendix. It's called the solenoid. There is no such part as a "starter bendix" -- Bendix is a *brand name* for various automotive parts. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red wire...but come to think of it..that fender mounted solenoid...wtf? Fender-mounted relay. It's quite common. Thanks!! Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
On 2013-02-11, Gunner wrote:
On Mon, 11 Feb 2013 11:45:46 -0500, "Rick" wrote: [ ... ] Check your email........... Got em and thanks! It appears that the solenoid on the starter itself is flakey. The solenoid or the contacts which it operates. It is apparently both a solenoid for engaging the starter to the ring gear, and also a relay, closing heavy duty contacts. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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Ford F250 Starter problem
On Mon, 11 Feb 2013 09:31:47 -0600, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Gunner fired this volley in : Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd The "Bendix" was a system to engage and disengage the starter motor from the engine. It consisted of a helical "spline" on the shaft and a internally splined pinion gear. When the starter motor started to turn inertia causes the pinion to remain stationary, initially. The helical spline caused the pinion to move along the shaft and engage the "ring gear" on the flywheel, thus rotating the engine. The pinion and the starter motor shaft were connected together by the "bendix spring" that served to retract the pinion when the speed of the flywheel mounted gear exceeded the speed of the pinion. The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. see http://en.wikipedia.org/wiki/Starter_(engine) for more details. -- Cheers, John B. |
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Ford F250 Starter problem
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Ford F250 Starter problem
On Mon, 11 Feb 2013 09:08:02 -0800, Larry Jaques
wrote: On Sun, 10 Feb 2013 22:15:47 -0800, Gunner wrote: My roommate has a '97 F250 7.2L gas, XLT 4 door pickup with a starter problem. 7.5L V-8 gas? She hits start..the starter solenoid on the fender well clicks..no start. I shorted across the primary power leads of the starter solenoid..no start. I had her hold the key in the start position and crawled underneith and shorted across the two big nuts on the starter.... and it started. Huh? Ford starters normally have one wire only to the starter. Are you sure this wasn't a Chebby? F-250, 7.5 engine with a "rebuilt" starter in it. Has two wires...the small wire controling the starter solenoid and a big one carrying the load from the "starter relay" on the firewall. The Ford solenoid (starter relay) is fender-mounted and supplies hot only when engaged. Crossing the battery cable should have turned it over if it wasn't a starter problem. I didnt think at the time to measure the small red wire power to the solenoid ON the starter and only realized it as I sat down to type this..damnit. I should know better..sigh Yeah, the small wire energizes the coil for the bendix. Shorting between the two large nuts should have -spun- the starter, not started the truck. Very strange setup. I was a Ford man but got out of the bidness in '86 with the back injury. Assuming there is a start signal TO the bendix solenoid "coil"...can they be repaired or is a starter replacement required. I used to be pretty damned good at this sort of thing..the stroke...shrug Hell..I cant even remember the name for the coil that drives the bendix. That would normally be the starter solenoid. Energizing the coil will kick the bendix out to engage the ring gear and the contacts at the back of the solenoid (which are closed by the kick-in) will spin-up the starter. The way you tested it showed that the solenoid on the starter is bad. Go with a lifetime-guaranteed rebuilt starter & solenoid combo from Autozone. I had semi-bad luck with most rebuilds from most shops until I found those. It's a new solenoid on a rebuilt starter, with new bushings and freshly turned commutator. Or am I missing something? This LOOKs like a basic starter with switch operated solenoid ON the starter...powered by the small red Huh! Why did Ford go to chebby-style starters? wire...but come to think of it..that fender mounted solenoid...wtf? Good question. Backup relay for the starter?!? Has Ford cut their costs by hiring Chebby engineers? shudder The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
On Tue, 12 Feb 2013 08:15:04 +0700, John B.
wrote: On Mon, 11 Feb 2013 09:31:47 -0600, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Gunner fired this volley in m: Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd The "Bendix" was a system to engage and disengage the starter motor from the engine. It consisted of a helical "spline" on the shaft and a internally splined pinion gear. When the starter motor started to turn inertia causes the pinion to remain stationary, initially. The helical spline caused the pinion to move along the shaft and engage the "ring gear" on the flywheel, thus rotating the engine. The pinion and the starter motor shaft were connected together by the "bendix spring" that served to retract the pinion when the speed of the flywheel mounted gear exceeded the speed of the pinion. The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. see http://en.wikipedia.org/wiki/Starter_(engine) for more details. Phased out 50 yrs ago? Odd...I see them with some regularity on vehicles made in the 1970s. I had a Dodge Charger ...a 1973 model that had one. Humm...thats not all that far from 50 yrs ago..is it? Sigh..... G Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
Gunner wrote in news:bjqjh8pgapbj49b770lh6h5eueet5c603i@
4ax.com: Phased out 50 yrs ago? Odd...I see them with some regularity on vehicles made in the 1970s. I had a Dodge Charger ...a 1973 model that had one. No, you didn't. Chrysler starters of the 60s and 70s had a simple plunger solenoid. |
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Ford F250 Starter problem
John B. fired this volley in
: The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. Do you work on a lot of engines? The Bendix is alive and healthy. LLoyd |
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Ford F250 Starter problem
Doug Miller fired this volley in
: No, you didn't. Chrysler starters of the 60s and 70s had a simple plunger solenoid. Most solenoids - even those acting as starter contactors - are "simple plunger solenoids". I have four cars, three lawnmowers, one tractor, and one forklift. The four cars are all under 15 years old, and two of them have Bendix- style starters. Both lawnmowers are under 5 years old, and do. So do the tractor and forklift. Even starters where the solenoid "helps" the pinion out with a fork and spring-loaded pusher (not the positive pre-engagement style) often still have the Bendix helix to help force the pinion back out of engagement after the motor starts. My Toyota van and Mitsubishi Galant have overrunning sprag clutches with a forked solenoid and helper springs for a "modified pre-engagement". I don't disagree that there are now other designs than the Bendix (maybe more than not), but it's a little over-reaching to say it was "abandoned". LLoyd |
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Ford F250 Starter problem
On Mon, 11 Feb 2013 23:10:15 -0800, Gunner
wrote: On Tue, 12 Feb 2013 08:15:04 +0700, John B. wrote: On Mon, 11 Feb 2013 09:31:47 -0600, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Gunner fired this volley in : Gunner I caught the tail of someone saying that the Bendix mechanism is no longer used. Except for "starterators", what starters don't have an engagement mechanism that is or is like a Bendix? Lloyd The "Bendix" was a system to engage and disengage the starter motor from the engine. It consisted of a helical "spline" on the shaft and a internally splined pinion gear. When the starter motor started to turn inertia causes the pinion to remain stationary, initially. The helical spline caused the pinion to move along the shaft and engage the "ring gear" on the flywheel, thus rotating the engine. The pinion and the starter motor shaft were connected together by the "bendix spring" that served to retract the pinion when the speed of the flywheel mounted gear exceeded the speed of the pinion. The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. see http://en.wikipedia.org/wiki/Starter_(engine) for more details. Phased out 50 yrs ago? Odd...I see them with some regularity on vehicles made in the 1970s. I had a Dodge Charger ...a 1973 model that had one. Humm...thats not all that far from 50 yrs ago..is it? Sigh..... And the charger in '73 had a pre=engage starter with over-running clutch - NOT a "bendix" G Gunner The methodology of the left has always been: 1. Lie 2. Repeat the lie as many times as possible 3. Have as many people repeat the lie as often as possible 4. Eventually, the uninformed believe the lie 5. The lie will then be made into some form oflaw 6. Then everyone must conform to the lie |
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Ford F250 Starter problem
On Tue, 12 Feb 2013 08:49:59 -0600, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: John B. fired this volley in : The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. Do you work on a lot of engines? The Bendix is alive and healthy. LLoyd Nope - the genuine "bendix" style drive is pretty well limited to things like snow-blowers etc with 120 volt starters. Virtually ALL automotive starters use pre-engage starters with over-running clutches, Don't know when I last saw an actual Bendix style drive on an automobile - but it goes back to the seventies at least. |
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Ford F250 Starter problem
On Tue, 12 Feb 2013 08:56:15 -0600, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Doug Miller fired this volley in : No, you didn't. Chrysler starters of the 60s and 70s had a simple plunger solenoid. Most solenoids - even those acting as starter contactors - are "simple plunger solenoids". I have four cars, three lawnmowers, one tractor, and one forklift. The four cars are all under 15 years old, and two of them have Bendix- style starters. Both lawnmowers are under 5 years old, and do. So do the tractor and forklift. What kind of car? And what forklift? Even starters where the solenoid "helps" the pinion out with a fork and spring-loaded pusher (not the positive pre-engagement style) often still have the Bendix helix to help force the pinion back out of engagement after the motor starts. Vast majority have one way clutch My Toyota van and Mitsubishi Galant have overrunning sprag clutches with a forked solenoid and helper springs for a "modified pre-engagement". I don't disagree that there are now other designs than the Bendix (maybe more than not), but it's a little over-reaching to say it was "abandoned". LLoyd |
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Ford F250 Starter problem
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Ford F250 Starter problem
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Ford F250 Starter problem
On Tue, 12 Feb 2013 22:39:21 +0100, Uffe Bærentsen
wrote: Den 12-02-2013 18:42, skrev: On Tue, 12 Feb 2013 08:49:59 -0600, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: John B. fired this volley in : The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. Do you work on a lot of engines? The Bendix is alive and healthy. LLoyd Nope - the genuine "bendix" style drive is pretty well limited to things like snow-blowers etc with 120 volt starters. Virtually ALL automotive starters use pre-engage starters with over-running clutches, Don't know when I last saw an actual Bendix style drive on an automobile - but it goes back to the seventies at least. Maybe that is the case with US starters. However the vast majority of European an Japanese starters today use a combination of both solenoid/pre-engage and Bendix. The starter drive on a Nippondenso geared starter LOOKS like a Bendix, but what the helix does is turns the gear as it engages to prevent the teeth from butting. This is accomplished on a direct drive starter by the current flowing through the pull-in coil of the solenoid which starts the armature turning as the gear is pre-engaged. The starter does not start to crank under full power untill the gear is virtually fully engaged. On a reduction starter this system cannot be used . The motor is geared very highly to the drive, so it would need to spin faster than the current through the pull-in coil could turn it to assure the gear turned enoug to avoid the teeth butting. I recieved Toyota factory training on the Nippondenso geared starter when it ws first introduced on the 4M engine in the 1972 1/2 Mark 2 Corona and it was very well explained at that time. The information is actually available on line - oh the joys of the internet - at http://www.autoshop101.com/forms/h7.pdf. So, as you can see, although it looks like a duck, it does't exactly quack or crap like a duck. |
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Ford F250 Starter problem
On Tue, 12 Feb 2013 22:40:37 +0100, Uffe Bærentsen
wrote: Den 12-02-2013 18:42, skrev: On Tue, 12 Feb 2013 08:49:59 -0600, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: John B. fired this volley in : The Bendix system was apparently phased out some 50 years ago and replaced by an overrunning clutch design. Do you work on a lot of engines? The Bendix is alive and healthy. LLoyd Nope - the genuine "bendix" style drive is pretty well limited to things like snow-blowers etc with 120 volt starters. Virtually ALL automotive starters use pre-engage starters with over-running clutches, Don't know when I last saw an actual Bendix style drive on an automobile - but it goes back to the seventies at least. Maybe that is the case with US starters. However the vast majority of European an Japanese starters today use a combination of both solenoid/pre-engage and Bendix. By the way - I'm more familliar with the Japanese way of doing things than the American - having been a Toyota Tech since back in 1972, and a Toyota service manager for 10 years. - and as explained in my last post - it is NOT a bendix (inertia) drive). It is a pre-rotator on a pre-engaged gear reduction starter. |
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