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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Shop heat question
Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane.
Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary |
#2
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Shop heat question
-"Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... -Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" -oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls -and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. -Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter -months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to -stand in one place for a long time. -All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. -Thanks, Ivan Vegvary I'm still looking for a gas or propane forge that doubles as a space heater. jsw |
#3
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Shop heat question
On Dec 31, 9:30*pm, Ivan Vegvary wrote:
Finishing up framing a 13'x36' shop area within my large shop. *Walls and 8 foot ceiling fully insulated. *All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. *There is 4" insulation in walls and 6" in ceiling. *Concrete floor with vinyl tile. *Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. *Outside temperatures average around 36-38°F through the winter months. *I don't require a warmer temperature for working. *Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. *BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary Unless the propane heaters are vented to the outside, they will generate a lot of water vapor. I would recommend that you try to find some dehumidifiers. A couple of them will provide some heat as well as reducing the humidity. In your area I might try getting a couple of used window air conditioners and mounting them so they cool the large shop and heat the small shop area. I would think that would be more cost effective than electric resistive heating. In your area I think the cost of electric resistive heating would be slightly cheaper that propane. Dan |
#4
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Shop heat question
"Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary ========== Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#5
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Shop heat question
"Jim Wilkins" wrote in message ... -"Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... -Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" -oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls -and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. -Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter -months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to -stand in one place for a long time. -All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. -Thanks, Ivan Vegvary I'm still looking for a gas or propane forge that doubles as a space heater. Don't they all ? -- |
#6
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Shop heat question
On Sat, 31 Dec 2011 18:30:35 -0800 (PST), Ivan Vegvary
wrote: Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. Darn, for just a few bucks more, you could have framed it with tuba sixes (or double-stud walls) and needed even less heat to maintain it. I hope all your wiring is surface mounted, keeping heat loss from the inner building lower. Seal every corner, crack, and seam, top and bottom. The better the insulation and the lower the in/ex-filtration, the less HVAC system you need. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. I'd go with electric instead. I don't have the book for calculations. Manual J, "Residential Load Calculation," published by the Air Conditioning Contractors of America (ACCA), is the recommended method for use in the United States according to the gummint. They cost only $140! http://www.mrhvac.com/free-hvac-stuf...ss-calculator/ With my guessing at generic data, it looks like a 11654.392 BTUH loss. You could call a local HVAC guy and ask what HVAC system you need, or just get a 4kW heater http://goo.gl/OoxQp from bLowes. Add a box fan to help destratify. It's large enough to warrant a full HVAC system if your pockets are deep enough. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. I was paging through a woodworking book last night and the author had mentioned usint an additional switched 2-lamp 4' fluor over each machine. He powered the machine and the lamp from the switch. That couldn't be done with 240v single or 3-phase, but it's an idea. (Pat Warner's _Getting the Very Best from Your Router_ book) -- Live in the sunshine, swim the sea, drink the wild air… -- Ralph Waldo Emerson |
#7
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Shop heat question
Not only propane but unvented natural gas heaters will also produce a lot of
water vapor. The water vapor doesn't just condense on colder metal, it'll produce excess moisture where ever there are cooler spots with little or no air circulation, such as lower walls behind cabinets or other obstructions to air current circulation. Some forced air flow will greatly improve currents in an entire space. I prefer to use something like a small table-top air filtration unit with a squirrel cage blower in it, pointing from one corner area toward the far/diagonal corner area. One can improvise filters from cut-to-size filter kits instead of buying expensive made to fit brand name filters.. and I've added a grille that stands off from the front/intake grille, and cover the grille with painter/refinisher's tack cloth (sticky rosin treated cheesecloth) to catch most of the airborne dust before it reaches the internal filters, so easier maintenance and fewer filter replacements. Forced circulation prevents a lot of problems associated with stratification of the air in a closed space when it's unoccupied. No worries about wasted energy, as the small blower motor's heat (maybe 20-50W) just adds to the room temp. I agree that a small portable, radiant electric heater is very effective for a spot heater when needed. The designs with elements in straight quartz tubes and a polished reflector to direct the pattern of the infrared heat, are very practical, IMO. -- WB .......... "PrecisionmachinisT" wrote in message ... ========== Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#8
Posted to rec.crafts.metalworking
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Shop heat question
"Wild_Bill" wrote in message ... Not only propane but unvented natural gas heaters will also produce a lot of water vapor. The water vapor doesn't just condense on colder metal, it'll produce excess moisture where ever there are cooler spots with little or no air circulation, such as lower walls behind cabinets or other obstructions to air current circulation. Yeah I probably shouldn't have written it the way I did and I should have said something like "cast iron and metals, glass, any colder surface" but pretty sure that by simply saying "cast iron" I got across the basic message in terms that are understandable by most laymen. Some forced air flow will greatly improve currents in an entire space. I prefer to use something like a small table-top air filtration unit with a squirrel cage blower in it, pointing from one corner area toward the far/diagonal corner area. But but... Moisture in.....--moisture out and basically you're still screwed... One can improvise filters from cut-to-size filter kits instead of buying expensive made to fit brand name filters.. and I've added a grille that stands off from the front/intake grille, and cover the grille with painter/refinisher's tack cloth (sticky rosin treated cheesecloth) to catch most of the airborne dust before it reaches the internal filters, so easier maintenance and fewer filter replacements. Forced circulation prevents a lot of problems associated with stratification of the air in a closed space when it's unoccupied. No worries about wasted energy, as the small blower motor's heat (maybe 20-50W) just adds to the room temp. I agree that a small portable, radiant electric heater is very effective for a spot heater when needed. The designs with elements in straight quartz tubes and a polished reflector to direct the pattern of the infrared heat, are very practical, IMO. Fine if you're going to maintain something resembling some sort of constant temperaturem say ten degrees or so..... The real problem is that upon increasing overall mean ambient temp by any significant amount , the metal surfaces will absorb heat more slowly and so basically that is where most of the moisture will tend to precipitate. -- WB ......... "PrecisionmachinisT" wrote in message ... ========== Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#9
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Shop heat question
Yep, definitely caulk all seams, unfinished joints or penetrations of the
interior surfaces. Caulking is the most cost effective energy reducing product that any DIY type can use. The return on the investment can be huge when applied every where it's needed. If your eardrums pop when you open/close doors, ya done real good. That doesn't mean you'll suffocate if you spend too much time in that space, as long as a group isn't cooped up in there to evade the cullers/zombies. It will be advantageous to start caulking during the framing stages and follow-up with the semi-finished interior and/or added as the finishing is being completed. Losing (paid for) heated air and having it replaced with cold air is where massive amounts of heating (and visey-versey cooling) energy is often wasted. -- WB .......... "Larry Jaques" wrote in message ... Darn, for just a few bucks more, you could have framed it with tuba sixes (or double-stud walls) and needed even less heat to maintain it. I hope all your wiring is surface mounted, keeping heat loss from the inner building lower. Seal every corner, crack, and seam, top and bottom. The better the insulation and the lower the in/ex-filtration, the less HVAC system you need. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. I'd go with electric instead. I don't have the book for calculations. Manual J, "Residential Load Calculation," published by the Air Conditioning Contractors of America (ACCA), is the recommended method for use in the United States according to the gummint. They cost only $140! http://www.mrhvac.com/free-hvac-stuf...ss-calculator/ With my guessing at generic data, it looks like a 11654.392 BTUH loss. You could call a local HVAC guy and ask what HVAC system you need, or just get a 4kW heater http://goo.gl/OoxQp from bLowes. Add a box fan to help destratify. It's large enough to warrant a full HVAC system if your pockets are deep enough. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. I was paging through a woodworking book last night and the author had mentioned usint an additional switched 2-lamp 4' fluor over each machine. He powered the machine and the lamp from the switch. That couldn't be done with 240v single or 3-phase, but it's an idea. (Pat Warner's _Getting the Very Best from Your Router_ book) -- Live in the sunshine, swim the sea, drink the wild air. -- Ralph Waldo Emerson |
#10
Posted to rec.crafts.metalworking
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Shop heat question
Yep, for temporary or occasional spot heating in terms of sitting at a desk
to do some paperwork, or heat for feet while spending extended periods standing at a machine, a portable electric radiant heater is tits. -- WB .......... "PrecisionmachinisT" wrote in message news:CfmdnWBWWp2_mJ3SnZ2dnUVZ_gudnZ2d@scnresearch. com... "Wild_Bill" wrote in message ... Not only propane but unvented natural gas heaters will also produce a lot of water vapor. The water vapor doesn't just condense on colder metal, it'll produce excess moisture where ever there are cooler spots with little or no air circulation, such as lower walls behind cabinets or other obstructions to air current circulation. Yeah I probably shouldn't have written it the way I did and I should have said something like "cast iron and metals, glass, any colder surface" but pretty sure that by simply saying "cast iron" I got across the basic message in terms that are understandable by most laymen. Some forced air flow will greatly improve currents in an entire space. I prefer to use something like a small table-top air filtration unit with a squirrel cage blower in it, pointing from one corner area toward the far/diagonal corner area. But but... Moisture in.....--moisture out and basically you're still screwed... One can improvise filters from cut-to-size filter kits instead of buying expensive made to fit brand name filters.. and I've added a grille that stands off from the front/intake grille, and cover the grille with painter/refinisher's tack cloth (sticky rosin treated cheesecloth) to catch most of the airborne dust before it reaches the internal filters, so easier maintenance and fewer filter replacements. Forced circulation prevents a lot of problems associated with stratification of the air in a closed space when it's unoccupied. No worries about wasted energy, as the small blower motor's heat (maybe 20-50W) just adds to the room temp. I agree that a small portable, radiant electric heater is very effective for a spot heater when needed. The designs with elements in straight quartz tubes and a polished reflector to direct the pattern of the infrared heat, are very practical, IMO. Fine if you're going to maintain something resembling some sort of constant temperaturem say ten degrees or so..... The real problem is that upon increasing overall mean ambient temp by any significant amount , the metal surfaces will absorb heat more slowly and so basically that is where most of the moisture will tend to precipitate. -- WB ......... "PrecisionmachinisT" wrote in message ... ========== Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#11
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Shop heat question
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#12
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Shop heat question
PrecisionmachinisT wrote: "Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary ========== Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. This only applies to *unvented* gaseous fueled heaters, there are plenty of vented options available. Look for a salvage RV furnace, these run on propane and are fully vented with external exhaust and combustion air. Given the better insulation one unit should have no problem heating the space. The larger mobile home wall furnaces would also work. |
#13
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Shop heat question
Ivan Vegvary wrote:
Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. That's a LONG way from "fully insulated". Keeping the heat in is far cheaper than adding more heat. Concrete floor with vinyl tile. If the floor is cold, this is also a BIG loss. Ground under my house stays at 55F in winter. That would be a net gain for a 50F space. If yours is colder, could be a BIG loss. Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. Unvented propane in a tight space will have water everywhere. Everything will rust and mold will run wild. Lower humidity is better than warmer temperature. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary |
#14
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Shop heat question
On Jan 1, 7:34*am, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Don, if the intent is to use them as dehumidifiers, then there's no need to heat or cool either space... heat and cool the same space (resulting in net heating), and run the collected water outside. *(I use a 14KBTU unit as a high-volume dehumidifier AND heater for a large chemical drying room). LLoyd You are right, but my thought was to use them as heat pumps. Dan |
#15
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Shop heat question
-"Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... -Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" -oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls -and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. -Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter -months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to -stand in one place for a long time. -All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. -Thanks, Ivan Vegvary My house with 1970 electric heat insulation does that now. It has a polyetylene vapor barrier under the sheetrock, an extra layer of attic and north-side wall insulation I added, and tightly sealed doors and windows upstairs. I left the basement as is to leak in fresh air for the stove, which isn't needed if the daytime high reaches ~ 40F. Right now four indoor humidity sensors (grouped together for testing) read 48%, 51%, 54% and 57%. The temperature readouts match better, the three Oregon Scientifics are within 0.1 degree F and the old Radio Shack is 0.7F lower. If you can justify it a small non-self-defrosting refrigerator would add maybe 100W of heat and somewhat decrease the humidity if the door leaks a little. jsw |
#16
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Shop heat question
In article
26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15, Ivan Vegvary wrote: Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary The (presumably uninsulated) concrete floor extending into the unheated area (and likely straight to the outside at the edges) is going to move a lot of heat (or $) over time. Nearly all replies have assumed (probably on the basis of "place a small propane heater next to me") unvented propane, which is a terrible idea. Use a portable electric in that case. Sealed combustion (aka sealed burner - pipe brings in outside air, pipe takes out exhaust gas, inside air never meets the flame) propane heat is probably (check local price for propane and electricity) more cost-effective than straight electric resistance heat. Depending what your lows are, and how long you have them for, a heat pump might be more cost-effective than propane, if you get a good one (high COP) and it does not have to turn into a straight electric resistance heater too often due to the outside temp being too low for it work as a heat pump. The mini-split systems offer heat pump and A/C on a small and affordable scale... You may also want to get an air-air heat exchanger so you can have some ventilation without wasting too much heat. The "British-units" (more US-units these days) analysis (rounded up) 13x36 ceiling, 6" R19 (optimistic - the insulation is, the framing isn't) 468 square feet, divide by 19 = 25 BTU/hr/degF 13x36 floor, R1 or so to ground which is a bit warmer than air. R hard to figure sideways to cold shop and to exterior air, but not good. 468 square feet, divide by 1 = 468 BTU/hr/degF 13x8x2 wall, R11, (optimistic) 208 square feet divide by 11 = 19 BTU/hr/degF 36x8x2 wall R11 (optimistic) 576 square feet, divide by 11 = 53 BTU/hr/degF Subtract square footage of windows/doors from walls, figure those at R3 if they are decent, R1 or 2 if they are not decent. Ignoring windows/doors and the optimism of ignoring framing: 97 BTU/hr/degF for the walls and ceiling 468 BTU/hr/degF for the floor. For 50F shop at 36F exterior, the top only consumes 1358 BTU/hr. Not really true - those R3 (at best) windows and door will eat (comarative to thier size) a lot of heat. Say you have 8 square feet of window and a 7x3 or 21 sq foot door - that adds 10 BTU/hr/degF or 140 BTU/hr - or 3 times that for poor windows and an interior-type door - to your load. And floor, even assuming a 40F ground temp eats 4680 BTU/hr - or 2340 if you call the ground 45F (and neither is accounting for the hard-to-figure but significant effect of heating the surrounding shop and air by conduction through the slab.) If you fudged that (rounding up to account for some of the unknowns) you might call it 7000 BTU/hr at the low end of a good fudge - to get 14 degrees above outside ambient with no air exchange. If you want to maintain 50 degrees, rather than 14 degrees above exterior you'll need more heat (the average should give you a cost idea for the whole winter, the min temp is needed for "how big should the heater be to keep 50F on the worst day" and you get the average back by it turning off part of the time on warmer days with the thermostat.) Add in air exchange - 3744 cubic feet divide by 13.9 to get pounds of air, multiply by specific heat of air (0.24) to get 65 BTU/hr/DegF for 1 air change per hour, then cut that down by how good you think you sealed it or multiply by how much ventilation to need to carry off smoke, and cut down by the efficiency your air-to-air heat exchange claims if using one. 910 BTU/hr for a 14F differential and 1ACH (normal construction.) Really tight construction can get down to 0.1 ACH, but can also be too tight to live with (not enough ventilation, unless forced ventilation with or without an air-to-air heat exchanger is used.) Call it (average) 8000 BTU/hour (still optimistic, but..) which is an average of 2.35 KW/hr or 5640KW for 100 days (gets from now to early April) - $846 at my price of 15 cents per KWh. For a heat pump, divide by the COP - 3 is typical - $282 - but for any time the outside temp is below the heat pump's operating range, you can't do that, so it may be more (or a lot more, as that when it's cold and you need more heat then.) For propane, 92.5 KBTU/gallon * efficiency of furnace (less than 1 - 0.8 typical, 0.93 expensive) 260 gallons for 100 days with 80% efficient furnace, what's your price per gallon? These are almost certainly "inaccurate in practice" numbers, but they are accurate enough for the purposes of comparison and rough guesstimation of the cost of operation. The cheapest installed cost is usually electric resistance heat, but it's generally the most expensive to run. Per this estimate, at 15cents/KWh and with an 80% efficient propane burner, $3.25/gallon is the breakeven between resistance heat and propane. If it's near that, the lack of fuel and open flame may favor resistance heat anyway. Burning down the shop sucks. From what I recall of mini-split system prices, one would probably pay off in 2-3 years, and be money in the bank thereafter - unless it's too cold for too long. Your price for electricity will, of course, affect the time it would take for that to be true. In article , Larry Jaques wrote: I was paging through a woodworking book last night and the author had mentioned usint an additional switched 2-lamp 4' fluor over each machine. He powered the machine and the lamp from the switch. That couldn't be done with 240v single or 3-phase, but it's an idea. Pick the right ballast and it's easily done with 240 - and presumably one phase of the 3-phase, too. Don't know that I'd like that, though - I would want the light when the machine was not yet running and after it shut off, but that's me. Just put a light switch there by the machine for that light... -- Cats, coffee, chocolate...vices to live by Please don't feed the trolls. Killfile and ignore them so they will go away. |
#17
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Shop heat question
Thanks Ecnerwal, what a thoughtful reply!
I will use your data analysis (adjusted for window and door sizes) and make an appropriate decision. BTW, right now I'm paying $2.48/gallon for propane. House electrical rate is $0.11/KWH Shop electrical rate is $0.32/KWH Shop rate is high because of low usage. My last bill was $24.55 most of which was for Basic standby ($16) taxes etc. House bill was $84 for the month of October. I can't combine the two for a lower rate since I enjoy the 3 phase power delivered to the shop. I suppose I could run the shop power back up to the house and get a combined single bill saving me about $18 per month. Thanks again for all of your effort to help me!! Ivan Vegvary |
#18
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Shop heat question
Some propane heaters have a flue, which would carry the water vapor out of
the building. Christopher A. Young Learn more about Jesus www.lds.org .. "PrecisionmachinisT" wrote in message ... Propane will produce a lot of water vapor, which will readily condense out onto any colder cast iron surfaces and cause rusting because of dewpoint issues and so I would seriously suggest using an electric infra red spot-heater instead. Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#19
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Shop heat question
"Stormin Mormon" wrote in message .. . Some propane heaters have a flue, which would carry the water vapor out of the building. Except what the op had said was: "Can always place a small propane heater next to me" If you would read the original post before opening your pie hole then next time you might not look like such a goddamned fool. |
#20
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Shop heat question
In article
13037431.708.1325445975606.JavaMail.geo-discussion-forums@pruu23, Ivan Vegvary wrote: Thanks Ecnerwal, what a thoughtful reply! I will use your data analysis (adjusted for window and door sizes) and make an appropriate decision. BTW, right now I'm paying $2.48/gallon for propane. House electrical rate is $0.11/KWH Shop electrical rate is $0.32/KWH Shop rate is high because of low usage. My last bill was $24.55 most of which was for Basic standby ($16) taxes etc. House bill was $84 for the month of October. I can't combine the two for a lower rate since I enjoy the 3 phase power delivered to the shop. I suppose I could run the shop power back up to the house and get a combined single bill saving me about $18 per month. I didn't do as much work as you might think - I have all of this worked out for my shop, with all the handy "secret" numbers I got from Ag Engineering's aquaculture course way back when. After that it's just a few calculations and the "deep mystery" is revealed to be math. It's handy for seeing things such as: foam floor mats or plywood over styrofoam covering most of the floor would make a lot more difference in your heat loss than a better door or an inch or two more insulation in the walls. Service charge is the price of being connected at all, and is best (mostly) ignored when looking at cost of power for heat (which will certainly up your useage.) Some months I have 0 KWH, which would make the price of power infinite for those months...it's just overhead, and the price of each KWh used is what it is, unless I'm going to disconnect the power to avoid the overhead (not likely.) If you would get down to 11c/KWH at the shop by burning more, (or it's 10c plus service charge, or whatever) then electric is cheaper for you. Roughly equivalent to $2.39/gallon propane with an 80% efficient furnace. Check with the power company before doing anything about feeding the house from the shop - they may not let you. In any case it may cost more to do than it's worth in savings - but look at that cost if they would let you. One thought (not my idea, swiped from here in the past) is to put (bond, ideally) 50W-200W heaters in/on/under the all the cast iron tool bases. If you leave those on all winter, you can be assured of no condensation on the tools (put one in/on/under any tool cabinet as well) while using less overall power, and just crank the heat up to 50 (or more) when you are actually working. -- Cats, coffee, chocolate...vices to live by Please don't feed the trolls. Killfile and ignore them so they will go away. |
#21
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Shop heat question
On Sat, 31 Dec 2011 18:30:35 -0800 (PST), Ivan Vegvary
wrote: Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. I live in the officially wettest town in Canada. The temps are about the same as yours. I have had no heating in the shop for 5 years and so far no rusting of note. Are you sure you will not make things worse? You will need to maintain the temperature of the air and the surfaces steady 24/7 otherwise you are risking condensation with consequences. Michael Koblic, Campbell River, BC |
#22
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Shop heat question
Must suck, to have people like me on the list.
Christopher A. Young Learn more about Jesus www.lds.org .. "PrecisionmachinisT" wrote in message news:HuqdnSWIfYxHeZ3SnZ2dnUVZ_oudnZ2d@scnresearch. com... If you would read the original post before opening your pie hole then next time you might not look like such a goddamned fool. |
#23
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Shop heat question
Fluorescent lights as the only heat source?
If you would read the original post before opening your pie hole then next time you might not look like such a goddamned fool. Christopher A. Young Learn more about Jesus www.lds.org .. "PrecisionmachinisT" wrote in message ... Other than that, you can figure that for all practical purposes, your flourescents will be serving double duty as strip heaters--( not necessarily a good thing in summer but...) just calculate the total wattage of your lighting buss and go ahead and turn them on in advance--if you're insulated well enough then it could even be that's all you really even need. |
#24
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Shop heat question
"Stormin Mormon" fired this volley in
: Fluorescent lights as the only heat source? that's not what he said, Stormy. He was responding to a post where electric or propane heating was the primary source, and the lamps (albeit low output) would be _adding_ to the heat gain. LLoyd |
#25
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Shop heat question
wrote in message news On Sat, 31 Dec 2011 18:30:35 -0800 (PST), Ivan Vegvary wrote: Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. I live in the officially wettest town in Canada. The temps are about the same as yours. I have had no heating in the shop for 5 years and so far no rusting of note. Are you sure you will not make things worse? You will need to maintain the temperature of the air and the surfaces steady 24/7 otherwise you are risking condensation with consequences. Michael Koblic, Campbell River, BC That's true if the humidity is high, but if you monitor and control it temperature swings are less of a problem. Condensation won't form unless the iron is at or below the dew point. My shop goes as high as 80% in summer yet bare mild steel doesn't rust. 12L14 needs a spray of rust inhibitor. My Christmas wish: http://www.oregonscientificstore.com...p?itmky=935359 jsw |
#26
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Shop heat question
Oh, yah, back pedaling. Go for it, keep trying.
Christopher A. Young Learn more about Jesus www.lds.org .. "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message . 3.70... "Stormin Mormon" fired this volley in : Fluorescent lights as the only heat source? that's not what he said, Stormy. He was responding to a post where electric or propane heating was the primary source, and the lamps (albeit low output) would be _adding_ to the heat gain. LLoyd |
#27
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Shop heat question
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message . 3.70... "Stormin Mormon" fired this volley in : Fluorescent lights as the only heat source? that's not what he said, Stormy. He was responding to a post where electric or propane heating was the primary source, and the lamps (albeit low output) would be _adding_ to the heat gain. LLoyd Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. jsw |
#28
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Shop heat question
"Stormin Mormon" fired this volley in
: Oh, yah, back pedaling. Go for it, keep trying. Not me, Stormy... it wasn't my post... I was just doing what they call "reading"... not that it means much these days. LLoyd |
#29
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Shop heat question
"Jim Wilkins" fired this volley in
: Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. Not _quite_ true. It's true that most of the heat stays near the ceiling, because most of it is conducted away from the housing by convection. However... (It's SCIENCE!) ALL objects warmer than their surrounds also radiate in the infrared. (Hint... infrared IS "heat". Radiation is one of the three ways heat moves) G LLoyd |
#30
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Shop heat question
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message . 3.70... "Jim Wilkins" fired this volley in : Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. Not _quite_ true. It's true that most of the heat stays near the ceiling, because most of it is conducted away from the housing by convection. However... (It's SCIENCE!) ALL objects warmer than their surrounds also radiate in the infrared. (Hint... infrared IS "heat". Radiation is one of the three ways heat moves) G LLoyd When I told my Ph.D. boss about my 4-layer insulated windows he calculated the radiant heat flux through them in his head. It was essentially irrelevant above freezing, considering the 10-micron infrared behavior of older iron-bearing window glass. However I made curtain liners from aluminized cloth just for good measure. http://en.wikipedia.org/wiki/Stefan%...3Boltzmann_law http://hyperphysics.phy-astr.gsu.edu...mo/grnhse.html I had an undergrad summer research grant that involved quite a lot of infrared spectroscopy using NaCl and KBr optics and sample holders. The wavelengths I've worked with in long-wave infrared optics and microwave electronics nearly meet. jsw |
#31
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Shop heat question
Jim Wilkins wrote:
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message . 3.70... "Jim Wilkins" fired this volley in : Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. Not _quite_ true. It's true that most of the heat stays near the ceiling, because most of it is conducted away from the housing by convection. However... (It's SCIENCE!) ALL objects warmer than their surrounds also radiate in the infrared. (Hint... infrared IS "heat". Radiation is one of the three ways heat moves) G LLoyd When I told my Ph.D. boss about my 4-layer insulated windows he calculated the radiant heat flux through them in his head. It was essentially irrelevant above freezing, considering the 10-micron infrared behavior of older iron-bearing window glass. However I made curtain liners from aluminized cloth just for good measure. http://en.wikipedia.org/wiki/Stefan%...3Boltzmann_law http://hyperphysics.phy-astr.gsu.edu...mo/grnhse.html I had an undergrad summer research grant that involved quite a lot of infrared spectroscopy using NaCl and KBr optics and sample holders. The wavelengths I've worked with in long-wave infrared optics and microwave electronics nearly meet. jsw If you want to actually see the heat losses and find any bad spots get in contact with a local fire department and have them bring out their TIC and actually look it over. That will show you a LOT of info quick. -- Steve W. |
#32
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Shop heat question
In 1978, I bought a used 25,000 btu wall mounted, through the wall vent and
air intake propane furnace. I paid about $30 at the time for brand new exhaust intake piping. I heated my 20 X 20 foot and 20 X 24 foot shops with it until 1992 when we built a new house and it was still running fine in west central Wisconsin. I had pretty well insulated walls; 8" of fiberglass, one inch of foam in walls and 10" of fiberglass and one inch of foam in ceilings. I put one inch of foam 2 feet deep around the concrete floors all the way around. No trouble at all getting the place up to 70 degrees plus at -30F. I replaced in with a new 35,000 btu unit in 1992, The new one is a Williams wall mounted furnace with a vertical chimney/fresh air intake, which also has an adjustable rear vent to heat a new breezeway. Again, it works just fine- no concerns at all with condensation, even though I keep the temp down to about 60 degrees. I built a woodshop in another part of that building about 6 years ago and added another furnace of the same type. I'd do it again. I know that one poster said he didn't have condensation problems with an unvented propane heater, but I certainly had it before I did the above, and I worked part time in a place that used that form of heat and it sure did have condensation. Pete Stanaitis --------------- |
#33
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Shop heat question
EEEEKKK!!! Don't confuse him with facts!!!!!
Christopher A. Young Learn more about Jesus www.lds.org .. "Jim Wilkins" wrote in message ... "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message . 3.70... "Stormin Mormon" fired this volley in : Fluorescent lights as the only heat source? that's not what he said, Stormy. He was responding to a post where electric or propane heating was the primary source, and the lamps (albeit low output) would be _adding_ to the heat gain. LLoyd Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. jsw |
#34
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Shop heat question
"Stormin Mormon" fired this volley in
: EEEEKKK!!! Don't confuse him with facts!!!!! Christopher A. Young Learn more about Jesus www.lds.org Do LDS folks _actually_ get drunk, Stormy? 'Seems you are... LLoyd |
#35
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Shop heat question
On Sun, 01 Jan 2012 18:36:27 -0600, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: "Jim Wilkins" fired this volley in : Trouble is, they don't radiate infrared and the heated air from the ballast stays near the ceiling. Not _quite_ true. It's true that most of the heat stays near the ceiling, because most of it is conducted away from the housing by convection. However... (It's SCIENCE!) ALL objects warmer than their surrounds also radiate in the infrared. (Hint... infrared IS "heat". Radiation is one of the three ways heat moves) G I had IR heat in one of the outside shops I worked and and absolutely abhored it. The cars and my tools would get too hot to touch while a minimum of half my body stayed cold. Only line-of-sight body parts warmed up. Ugh! Bad tech, IMHO. Closed shops and forced air are the only way to go. I'm spending my time celebrating the first day of the year washing my affected areas with Tecnu and then applying Calagel to reduce the itch of the poison oak I got into a few days ago. What I thought was a liana of wisteria turned out to be poison oak. No leaves, just a finger-thick vine going up through the lilac into the tree I was cutting back. The tree was courtesy of my neighbor, who refused to have her worker cut her own tree. -- Live in the sunshine, swim the sea, drink the wild air… -- Ralph Waldo Emerson |
#36
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Shop heat question
Larry Jaques fired this volley in
: What I thought was a liana of wisteria turned out to be poison oak. Ick! I used to get poison oak/ivy REAL bad until I went through a desensitization program (oral tablets). If I just brushed up against it, I'd have it all over my body by two days hence. Now, I get a little irritation at the actual site of contact, and once in a while two or three tiny blisters, but never "area coverage" -- it does not spread like it used to do. I can live - even comfortably - with that. LLoyd |
#37
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Shop heat question
"Larry Jaques" wrote in message ... I'm spending my time celebrating the first day of the year washing my affected areas with Tecnu and then applying Calagel to reduce the itch of the poison oak I got into a few days ago. What I thought was a liana of wisteria turned out to be poison oak. No leaves, just a finger-thick vine going up through the lilac into the tree I was cutting back. The tree was courtesy of my neighbor, who refused to have her worker cut her own tree. Bummer. The entire west slope of my property as well as most of the south side is pretty much covered in it, but so far it's never really bothered me. Fairly common along the lower Columbia. |
#38
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Shop heat question
"Ivan Vegvary" wrote in message news:26264607.161.1325385035826.JavaMail.geo-discussion-forums@prez15... Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Thanks, Ivan Vegvary One more vote for the mini split AC/heat pump. A second choice would be a vented Modine Hat Dawg propane heater. 30,000 BTU will be too much, but it is the smallest they make. The nice part of a permanant AC or heater is that you can set the temperature and forget it. They are safe to run and you don't need to worry about them burning the place down like a portable heater might. On the real cheap a couple of portable electric heaters would do ok, but with your electric rates and the safely concerns they would not be a great choice. Greg O |
#39
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Shop heat question
On 2012-01-01, Ivan Vegvary wrote:
Finishing up framing a 13'x36' shop area within my large shop. Walls and 8 foot ceiling fully insulated. All surfaces are 1/2" oriented strand board, along with a couple of double insulated windows looking into the bigger shop. There is 4" insulation in walls and 6" in ceiling. Concrete floor with vinyl tile. Power available for heating would be either electricity or propane. O.K. Would like to maintain 50°F to keep machinery from rusting. Outside temperatures average around 36-38°F through the winter months. I don't require a warmer temperature for working. Can always place a small propane heater next to me if I'm going to stand in one place for a long time. I strongly advise against a propane (or any other fossil fuel) heater. These are mostly combinations of hydrogen and carbon. The carbon just gives CO2 -- or if the combustion is not very complete, CO -- carbon monoxide, which you don't want to be breathing. (Add a CO detector if you *must* use the fuel approach.) However -- the other combustion product is water vapor, which it is pouring into a room full of cold metal tools. The result will be condensation and rust. Usually, the main trick is keeping the tools a bit warmer than the air -- something like an incandescent lamp in the castings to generate heat, which will reduce condensation. (At least, for as long as you can still buy incandescent lamps. There are times when you *want* the inefficiency and the resulting heat. :-) Electric heat will not generate moisture -- and you might discover that you would like a little more humidity -- but your machine tools would not. :-) All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Hmm ... there are similar fixtures of radiant heat sources -- rig it up so you can turn on only the one directly above where you are working to keep the energy cost down a bit. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#40
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Shop heat question
I agree, that fossil fuels do contain hydrogen and carbon. Hey, we could
coin a phrase. How about we call them hydrocarbons, for short? You know, that's kind of catchy. My residence has a 90% plus efficiency furnace, that uses natural gas for fuel. In the winter, it's so dry I use about a gallon (often more) per day of water in my humidifier. To keep it comfortable for me. Otherwise, it would be painfully dry. You say that fuel furnaces over humidify? Mine dumps the humidity out the flue, and the humidity is of no use for me. The OP may be able to get a vented heater of some sort, that will vent the flue gasses out, keep the place warm, and keep the place dry. Christopher A. Young Learn more about Jesus www.lds.org .. "DoN. Nichols" wrote in message ... I strongly advise against a propane (or any other fossil fuel) heater. These are mostly combinations of hydrogen and carbon. The carbon just gives CO2 -- or if the combustion is not very complete, CO -- carbon monoxide, which you don't want to be breathing. (Add a CO detector if you *must* use the fuel approach.) However -- the other combustion product is water vapor, which it is pouring into a room full of cold metal tools. The result will be condensation and rust. Usually, the main trick is keeping the tools a bit warmer than the air -- something like an incandescent lamp in the castings to generate heat, which will reduce condensation. (At least, for as long as you can still buy incandescent lamps. There are times when you *want* the inefficiency and the resulting heat. :-) Electric heat will not generate moisture -- and you might discover that you would like a little more humidity -- but your machine tools would not. :-) All suggestions greatly appreciated. BTW, ceiling will have 8 four-foot four-lamp fluorescent lights. Hmm ... there are similar fixtures of radiant heat sources -- rig it up so you can turn on only the one directly above where you are working to keep the energy cost down a bit. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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