Home |
Search |
Today's Posts |
|
Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
Reply |
|
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
Greetings All,
I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric |
#2
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Oct 25, 2:16*pm, wrote:
Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. .. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric I would not include the reverse at least at first. You could probably add a brake to the boat fairly easily. Sailboat do not have a reverse and it is not that big a deal. You just always approach the dock from the down wind side. Dan |
#3
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote in message ... Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric ================================================== =============== Many decades ago, single-cylinder inboards were used for some small fishing and utility boats here in NJ. Horizontal-shaft motors typically used a conventional shaft log, packed with tarred rope at the ends and made of two planks screwed together. Vertical-shaft motors used a through-hull gasket and a right-angle powerhead that looked like the bottom-end unit of an outboard. In fact, that's what some of them were. The shaft-log types didn't have reverse, IIRC, but at least some of the through-hole vertical-shaft units did. 'Don't know about cooling conversions. Most were air-cooled mower engines and the like. Exhaust stacks went straight up around five feet. An underwater exhaust is quieter, but not easy to implement. Good luck. If you can pick up a cheap or free outboard with a shot motor, most of your work is done. -- Ed Huntress |
#4
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Oct 25, 2:16*pm, wrote:
Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? |
#5
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 15:24:32 -0400, "Ed Huntress"
wrote: wrote in message ... Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric ================================================= ================ Many decades ago, single-cylinder inboards were used for some small fishing and utility boats here in NJ. Horizontal-shaft motors typically used a conventional shaft log, packed with tarred rope at the ends and made of two planks screwed together. Vertical-shaft motors used a through-hull gasket and a right-angle powerhead that looked like the bottom-end unit of an outboard. In fact, that's what some of them were. The shaft-log types didn't have reverse, IIRC, but at least some of the through-hole vertical-shaft units did. 'Don't know about cooling conversions. Most were air-cooled mower engines and the like. Exhaust stacks went straight up around five feet. An underwater exhaust is quieter, but not easy to implement. Good luck. If you can pick up a cheap or free outboard with a shot motor, most of your work is done. I could even hack the 10 hp merc I already have or an old 5 hp that I have but these are 2 stroke motors. I don't want to dump any more oil in the water. I thought about using the lower unit from an outboard with the reverse built in and just rotating for reverse or using a plain lower unit and rotating 180 degrees for reverse. However, I like the idea of a straight shaft and a rudder. And reverse is important to me. I have three outboards and the big one has reverse while the small ones just rotate 360 degrees. I like reversing. It really helps a lot when it's just me in the boat. which is most of the time. Eric |
#6
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote in message ... On Tue, 25 Oct 2011 15:24:32 -0400, "Ed Huntress" wrote: wrote in message ... Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric ================================================= ================ Many decades ago, single-cylinder inboards were used for some small fishing and utility boats here in NJ. Horizontal-shaft motors typically used a conventional shaft log, packed with tarred rope at the ends and made of two planks screwed together. Vertical-shaft motors used a through-hull gasket and a right-angle powerhead that looked like the bottom-end unit of an outboard. In fact, that's what some of them were. The shaft-log types didn't have reverse, IIRC, but at least some of the through-hole vertical-shaft units did. 'Don't know about cooling conversions. Most were air-cooled mower engines and the like. Exhaust stacks went straight up around five feet. An underwater exhaust is quieter, but not easy to implement. Good luck. If you can pick up a cheap or free outboard with a shot motor, most of your work is done. I could even hack the 10 hp merc I already have or an old 5 hp that I have but these are 2 stroke motors. I don't want to dump any more oil in the water. I thought about using the lower unit from an outboard with the reverse built in and just rotating for reverse or using a plain lower unit and rotating 180 degrees for reverse. However, I like the idea of a straight shaft and a rudder. And reverse is important to me. I have three outboards and the big one has reverse while the small ones just rotate 360 degrees. I like reversing. It really helps a lot when it's just me in the boat. which is most of the time. Eric Well, the thought is that you would use the outboard bottom end and a four-stroke motor, so the condition of the two-stoke wouldn't matter. Those vertical-shaft conversions I mentioned did not rotate. If they had reverse, it was a gear reverse in the lower unit. Some of the old ones, and maybe those made today (I haven't looked) just shifted the pinion shaft from one side of the bevel gear to the other with a fork. The pinion slid on a splined shaft. Regarding cooling, there have been all sorts of arrangements on old outboards. I had a British Seagull outboard that had a water-cooled cylinder and an air-cooled head. g -- Ed Huntress |
#7
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 16:25:05 -0400, "Ed Huntress"
wrote: wrote in message ... On Tue, 25 Oct 2011 15:24:32 -0400, "Ed Huntress" wrote: wrote in message ... Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric ================================================ ================= Many decades ago, single-cylinder inboards were used for some small fishing and utility boats here in NJ. Horizontal-shaft motors typically used a conventional shaft log, packed with tarred rope at the ends and made of two planks screwed together. Vertical-shaft motors used a through-hull gasket and a right-angle powerhead that looked like the bottom-end unit of an outboard. In fact, that's what some of them were. The shaft-log types didn't have reverse, IIRC, but at least some of the through-hole vertical-shaft units did. 'Don't know about cooling conversions. Most were air-cooled mower engines and the like. Exhaust stacks went straight up around five feet. An underwater exhaust is quieter, but not easy to implement. Good luck. If you can pick up a cheap or free outboard with a shot motor, most of your work is done. I could even hack the 10 hp merc I already have or an old 5 hp that I have but these are 2 stroke motors. I don't want to dump any more oil in the water. I thought about using the lower unit from an outboard with the reverse built in and just rotating for reverse or using a plain lower unit and rotating 180 degrees for reverse. However, I like the idea of a straight shaft and a rudder. And reverse is important to me. I have three outboards and the big one has reverse while the small ones just rotate 360 degrees. I like reversing. It really helps a lot when it's just me in the boat. which is most of the time. Eric Well, the thought is that you would use the outboard bottom end and a four-stroke motor, so the condition of the two-stoke wouldn't matter. Those vertical-shaft conversions I mentioned did not rotate. If they had reverse, it was a gear reverse in the lower unit. Some of the old ones, and maybe those made today (I haven't looked) just shifted the pinion shaft from one side of the bevel gear to the other with a fork. The pinion slid on a splined shaft. Regarding cooling, there have been all sorts of arrangements on old outboards. I had a British Seagull outboard that had a water-cooled cylinder and an air-cooled head. g I mis-read your post ED. Your were talking about using the lower end and somehow I read that you meant the motor. Oops. About weird cooling, my neighbor had an outboard that cooled the exhaust with water and the engine with air. Eric |
#8
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler
wrote: On Oct 25, 2:16*pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? What is a kitchen rudder? Thanks, Eric |
#9
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler
wrote: On Oct 25, 2:16*pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? Greetings MB, Never mind, Google provided the answer. That's a cool idea. I like it. Thanks, Eric |
#11
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Oct 25, 5:30*pm, wrote:
On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler wrote: On Oct 25, 2:16*pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? Greetings MB, Never mind, Google provided the answer. That's a cool idea. I like it. Thanks, Eric Glad you like it. Let me know if you ever build it. |
#12
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
|
#13
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 17:57:35 -0700 (PDT), Monkey Butler
wrote: On Oct 25, 5:30*pm, wrote: On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler wrote: On Oct 25, 2:16*pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? Greetings MB, Never mind, Google provided the answer. That's a cool idea. I like it. Thanks, Eric Glad you like it. Let me know if you ever build it. I will. Maybe not so easy to design. I've been thinking about the curve of the parts and how to use the thing for steering and reversing. Actually kind of complex linkages involved. Eric |
#14
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
|
#15
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On 10/25/2011 9:14 PM, wrote:
Glad you like it. Let me know if you ever build it. I will. Maybe not so easy to design. I've been thinking about the curve of the parts and how to use the thing for steering and reversing. Actually kind of complex linkages involved. Eric Not that complex - just a mechanical mixer. Here is one... http://shop.dubro.com/products/produ....0.0.0?pp=12&# ANOTHER http://www.homebuiltairplanes.com/fo...ram-iphoto.jpg The best diagram, I think, is from this Avro Vulcan page... http://www.pistonheads.com/gassing/topic.asp?t=860445 (hey, if it works?) |
#16
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
|
#17
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 02:14:39 +0000 (UTC), wrote:
On Tue, 25 Oct 2011 17:57:35 -0700 (PDT), Monkey Butler wrote: On Oct 25, 5:30*pm, wrote: On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler wrote: On Oct 25, 2:16*pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. *For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? Greetings MB, Never mind, Google provided the answer. That's a cool idea. I like it. Thanks, Eric Glad you like it. Let me know if you ever build it. I will. Maybe not so easy to design. I've been thinking about the curve of the parts and how to use the thing for steering and reversing. Actually kind of complex linkages involved. Eric You can use any liquid cooled engine and build a keel cooler - just a loop of water pipe mounted parallel with the bottom of the boat. an inlet and outlet flange attached to the boat and a small header tank. You will likely be able to use the engines normal water pump to circulate the coolant. Reverse does present a problem but if you can make a bracket to hold two gears with a vee belt pulley on each gear that could be used to reverse a belt driven prop shaft. Ot just use an air cooled engine and put a wire box over it to keep body parts from coming into contact with hot engine parts. Or maybe a "long tail motor". See http://www.google.com/search?q=long+...w=1600&bih=734 for photos. Although a long tail doesn't have a true reverse you can go backwards, a little slouch-wise but generally toward the back end. One thing about a long tail you can use any engine you want, from an old lawn mower engine to Oh-My-God-Thats-a-Big-One. But truly, converting a 12 ft. outboard boat is going to be somewhat of an exercise in frustration. The inboard and its engine mounts and auxiliary parts is going to weigh more then the outboard did and because the hull was designed to support the engine on the transom moving the weight forward may well alter the way the boat sits in the water.. Unless you build a water cooled exhaust you have the hot exhaust to contend with. Anothr thing to think about is whether you really, really, need a reverse. I use a direct drive outboard on my dinghy and while I can reverse by turning the engine around backwards I rarely do.. There is no neutral either, pull the rope and go. A pretty primitive setup but there are a lot of them around. -- John B. |
#18
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 02:00:01 -0400, "Steve W."
wrote: wrote: On Tue, 25 Oct 2011 17:57:35 -0700 (PDT), Monkey Butler wrote: On Oct 25, 5:30 pm, wrote: On Tue, 25 Oct 2011 12:49:06 -0700 (PDT), Monkey Butler wrote: On Oct 25, 2:16 pm, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Well if you have the skills to fab a water jacket then the only other big hurdle would seem to be how to handle reverse. Instead of a gear box why not a kitchen rudder? Greetings MB, Never mind, Google provided the answer. That's a cool idea. I like it. Thanks, Eric Glad you like it. Let me know if you ever build it. I will. Maybe not so easy to design. I've been thinking about the curve of the parts and how to use the thing for steering and reversing. Actually kind of complex linkages involved. Eric Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric |
#19
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 23:35:02 -0500, Richard
wrote: On 10/25/2011 1:16 PM, wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Befriend a healthy young lady who likes to fish and can handle the outboard. And, maybe, get a smaller motor. My 9.9 Yamaha is 95 pounds dry. But for the adaptation of an air cooled engine to liquid cooling - and installing it in a 12 foot boat??? on a tight budget? I'd have to say the years scheming about it could have been better used _trying_ it. OR? A very good troll.... Richard, I've been busy with other more important things. And I've been using the boat but my wrist pain has finally gotten to the point that I need to do something. Eric |
#20
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote:
Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric The blades are actually easy. Because you can adjust the pitch on the fly they don't have to be real complex. Some good info. http://www.boatdesign.net/forums/pro...ary-30695.html Controllable pitch propeller on you tube shows a bunch of animated rough ideas. The interior of the one I had was nothing more than three eccentrics with pins that engaged the collar. The collar was round and made of hardened steel. Basically it looks like a helicopter collective but internal. If you want to see one up close there are some made for model aircraft and model boats. http://www.youtube.com/watch?v=FT8gz...eature=related http://aircraft-world.com/prod_datas...0-ESP-BLUE.htm simple version http://www.youtube.com/user/juicepop.../2/uTOJEP8jIGA -- Steve W. |
#21
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
|
#22
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 13:46:14 -0500, Richard
wrote: On 10/26/2011 9:41 AM, wrote: Befriend a healthy young lady who likes to fish and can handle the outboard. And, maybe, get a smaller motor. My 9.9 Yamaha is 95 pounds dry. But for the adaptation of an air cooled engine to liquid cooling - and installing it in a 12 foot boat??? on a tight budget? I'd have to say the years scheming about it could have been better used _trying_ it. OR? A very good troll.... Richard, I've been busy with other more important things. And I've been using the boat but my wrist pain has finally gotten to the point that I need to do something. Eric Take Tylenol and Naproxin together. They work symbiotically and it should help at least some. As for the boat, from what I saw of the floating lawn mower, a healthy trolling motor could probably give it a good run for the money and effort. Or perhaps a Honda 2 HP outboard? Pricy new, but can occassionally be found used. 29 pounds. I've been saving up to buy one for my dinghy. Thanks for the pain advice Richard. But I've been dealing with this pain 1999 and have tried everything. The problem isn't as simple as joints wearing out. Both wrists were crushed and after all the bone graftsand reconstructions they just aren't the shape they used to be and the missing cartilage can't be replaced. I do have a couple 3 hp trolling outboards. They are noisy and 2 strokes. I bought a small 4 stroke from Honda before they were available on weedeaters. They are rated at 1 hp. I bought it to make a small trolling motor. Though it worked well it was noisy and the aluminum the motor is made of did not tolerate salt air. In just 1 year the corrosion from living above the beach was severe enough that the clutch housing couldn't be removed. Eric |
#23
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 12:48:23 -0400, "Steve W."
wrote: wrote: Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric The blades are actually easy. Because you can adjust the pitch on the fly they don't have to be real complex. Some good info. http://www.boatdesign.net/forums/pro...ary-30695.html Controllable pitch propeller on you tube shows a bunch of animated rough ideas. The interior of the one I had was nothing more than three eccentrics with pins that engaged the collar. The collar was round and made of hardened steel. Basically it looks like a helicopter collective but internal. If you want to see one up close there are some made for model aircraft and model boats. http://www.youtube.com/watch?v=FT8gz...eature=related http://aircraft-world.com/prod_datas...0-ESP-BLUE.htm simple version http://www.youtube.com/user/juicepop.../2/uTOJEP8jIGA Thanks for the info Steve. Lots of good stuff like you said. Can the blades really be that simple and work well? I mean, can flat blades resembling ping pong paddles really work well? I've read a couple books about propellers, fixed blade types, for boats, and even used the info with a pitch block to change slightly the pitch on a bronze prop in an effort to get it to work better with an antique outboard motor. But if I can get by with flat paddle shapes then it may be possible for me to make a CPP that actually works well. Eric |
#24
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote:
On Wed, 26 Oct 2011 12:48:23 -0400, "Steve W." wrote: wrote: Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric The blades are actually easy. Because you can adjust the pitch on the fly they don't have to be real complex. Some good info. http://www.boatdesign.net/forums/pro...ary-30695.html Controllable pitch propeller on you tube shows a bunch of animated rough ideas. The interior of the one I had was nothing more than three eccentrics with pins that engaged the collar. The collar was round and made of hardened steel. Basically it looks like a helicopter collective but internal. If you want to see one up close there are some made for model aircraft and model boats. http://www.youtube.com/watch?v=FT8gz...eature=related http://aircraft-world.com/prod_datas...0-ESP-BLUE.htm simple version http://www.youtube.com/user/juicepop.../2/uTOJEP8jIGA Thanks for the info Steve. Lots of good stuff like you said. Can the blades really be that simple and work well? I mean, can flat blades resembling ping pong paddles really work well? I've read a couple books about propellers, fixed blade types, for boats, and even used the info with a pitch block to change slightly the pitch on a bronze prop in an effort to get it to work better with an antique outboard motor. But if I can get by with flat paddle shapes then it may be possible for me to make a CPP that actually works well. Eric They can be but they won't be as efficient. What you can do is to make them curved more like an airfoil. Take a look at a common fan blade for an idea. You will want to make the root thicker though, far more stress in water than air. -- Steve W. |
#25
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote:
Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. Hop in your boat and go find this old friend of mine -- he's practically your neighbor. Note the photo labeled, "1970 - Cohasset Harbor, Massachusetts Designed and built a boat with lawn mower engine for power." I haven't seen Gary in almost 30 years, but unless he's got cranky in his old age, he'll talk your ear off about this stuff and give you lots of practical advice. http://mtpickettwoodworking.com/gary.htm -- Ned Simmons |
#26
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 17:18:26 -0400, Ned Simmons
wrote: On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. Hop in your boat and go find this old friend of mine -- he's practically your neighbor. Note the photo labeled, "1970 - Cohasset Harbor, Massachusetts Designed and built a boat with lawn mower engine for power." I haven't seen Gary in almost 30 years, but unless he's got cranky in his old age, he'll talk your ear off about this stuff and give you lots of practical advice. http://mtpickettwoodworking.com/gary.htm Greetings Ned, Gary is not that close to me but I'll contact him and see if he'll see me. I have to drive 70 miles and then take a ferry to Orcas Island. But there is a place called Rosario Resort on Orcas that's nreally nice and I know my wife would love to spend a couple days there. And winter ferry fares are cheaper and reservations are easier to get. I suppose I could take my boat there but it would be over 100 miles and I'd probably be frozen by the time I got there. Eric |
#27
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 16:18:20 -0400, "Steve W."
wrote: wrote: On Wed, 26 Oct 2011 12:48:23 -0400, "Steve W." wrote: wrote: Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric The blades are actually easy. Because you can adjust the pitch on the fly they don't have to be real complex. Some good info. http://www.boatdesign.net/forums/pro...ary-30695.html Controllable pitch propeller on you tube shows a bunch of animated rough ideas. The interior of the one I had was nothing more than three eccentrics with pins that engaged the collar. The collar was round and made of hardened steel. Basically it looks like a helicopter collective but internal. If you want to see one up close there are some made for model aircraft and model boats. http://www.youtube.com/watch?v=FT8gz...eature=related http://aircraft-world.com/prod_datas...0-ESP-BLUE.htm simple version http://www.youtube.com/user/juicepop.../2/uTOJEP8jIGA Thanks for the info Steve. Lots of good stuff like you said. Can the blades really be that simple and work well? I mean, can flat blades resembling ping pong paddles really work well? I've read a couple books about propellers, fixed blade types, for boats, and even used the info with a pitch block to change slightly the pitch on a bronze prop in an effort to get it to work better with an antique outboard motor. But if I can get by with flat paddle shapes then it may be possible for me to make a CPP that actually works well. Eric They can be but they won't be as efficient. What you can do is to make them curved more like an airfoil. Take a look at a common fan blade for an idea. You will want to make the root thicker though, far more stress in water than air. I should have been clearer. A boat prop is cupped. What I'm thinking of is a shape like a foil with the curve equal on both sides of the blade but otherwise flat. Is that correct? Another way to describe it would be a teardrop cross section. So if the blade was horizontal and moving through the water it would have equal lift on both sides? Thanks again Steve for the previous links. Lots of food for thought. Eric |
#28
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote:
On Wed, 26 Oct 2011 16:18:20 -0400, "Steve W." wrote: wrote: On Wed, 26 Oct 2011 12:48:23 -0400, "Steve W." wrote: wrote: Eric, a small three blade CPP design isn't that hard to make up if you have a mill or access to a shop. Basically you have three blades, these get connected to the hub with a rotating collar. The collar transmits the thrust to the hub. Inside the hub you have what amounts to eccentric levers. These connect to the collar and by simply pushing/pulling the rod you control the angle of the blades. The one I had used a 1 1/2" shaft diameter with a 1/2" rod inside it. The shaft was turned with a simple twin sprocket on the outside. The adjuster stuck out the front of the shaft with a lever attached. Steve, Got any pictures or drawings? I thought about something like that and looked at buying a used one. Very pricey. But maybe really fun to build. And I have the tools to make one. But making the blades would be tough to program. Eric The blades are actually easy. Because you can adjust the pitch on the fly they don't have to be real complex. Some good info. http://www.boatdesign.net/forums/pro...ary-30695.html Controllable pitch propeller on you tube shows a bunch of animated rough ideas. The interior of the one I had was nothing more than three eccentrics with pins that engaged the collar. The collar was round and made of hardened steel. Basically it looks like a helicopter collective but internal. If you want to see one up close there are some made for model aircraft and model boats. http://www.youtube.com/watch?v=FT8gz...eature=related http://aircraft-world.com/prod_datas...0-ESP-BLUE.htm simple version http://www.youtube.com/user/juicepop.../2/uTOJEP8jIGA Thanks for the info Steve. Lots of good stuff like you said. Can the blades really be that simple and work well? I mean, can flat blades resembling ping pong paddles really work well? I've read a couple books about propellers, fixed blade types, for boats, and even used the info with a pitch block to change slightly the pitch on a bronze prop in an effort to get it to work better with an antique outboard motor. But if I can get by with flat paddle shapes then it may be possible for me to make a CPP that actually works well. Eric They can be but they won't be as efficient. What you can do is to make them curved more like an airfoil. Take a look at a common fan blade for an idea. You will want to make the root thicker though, far more stress in water than air. I should have been clearer. A boat prop is cupped. What I'm thinking of is a shape like a foil with the curve equal on both sides of the blade but otherwise flat. Is that correct? Another way to describe it would be a teardrop cross section. So if the blade was horizontal and moving through the water it would have equal lift on both sides? Thanks again Steve for the previous links. Lots of food for thought. Eric Teardrop would work but not very well. Now if you make the front side curved but the back side flat or even slightly cupped you would get more thrust. With a CNC or a good template it wouldn't be that difficult to make. -- Steve W. |
#29
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
SNIP
Teardrop would work but not very well. Now if you make the front side curved but the back side flat or even slightly cupped you would get more thrust. With a CNC or a good template it wouldn't be that difficult to make. So I make the part like you describe above, which I can do, but still make the blade resemble a ping pong paddle? Or would it be better to make it look more like a normal prop blade? Since reverse doesn't need to be very effiecent it seems that might work best. I obviously need to do some more reading. Eric |
#30
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
wrote:
SNIP Teardrop would work but not very well. Now if you make the front side curved but the back side flat or even slightly cupped you would get more thrust. With a CNC or a good template it wouldn't be that difficult to make. So I make the part like you describe above, which I can do, but still make the blade resemble a ping pong paddle? Or would it be better to make it look more like a normal prop blade? Since reverse doesn't need to be very effiecent it seems that might work best. I obviously need to do some more reading. Eric Normal prop blade shape would be better BUT remember that it can change pitch so you don't have to create a profile that works only at one set load/speed like a conventional prop. Here are some different examples. The last one shows a complicated hub but in the home shop it would be easy to make it simpler. http://www.maritimejournal.com/featu..._work_together http://www.brighthub.com/engineering...les/32845.aspx http://www.nauticexpo.com/prod/amart...14-200147.html http://www.alfgam.se/cases/kamewa.htm -- Steve W. |
#31
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
|
#32
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Thu, 27 Oct 2011 12:24:59 -0700, "Bruce L. Bergman (munged human
readable)" wrote: On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Stupid question: Why not leave the boat alone (through hull = leaks = that sinking feeling...) and just build a davit hoist at the dock and modify a 4-wheeled hand truck for handling the engine? You find yourself a really nice 10 HP 4-stroke outboard... Then either take some steel stock and build a lifting yoke that wraps around the housing and puts a hoisting eye right over the CG. Or you pop open the little plastic plug on top of the engine (or take off the top shroud) and find the factory lifting hole at the balance point, and buy a lifting eye with the right threads. Oh, and put a second eye on the side of the motor where you can clip on a tag-line rope, with the other end attached to the dock - Just in case the motor takes an unscheduled swim... Davit hoist on the dock, that's a no-brainer of engineering. But considering the proximity to water, I'd use a 12V winch and a battery box so you just hit the "UP" button when you want to go, and you can trickle charge the battery. Even a solar panel. 120V winches and GFCI's don't get along well, so forget that. And you take (or make) a 4-wheel dolly with a bracket that looks suspiciously like a transom, drop the motor on it and wheel it off to the garage. Could even have space planned in for a plastic trash can on it for flushing out the motor. 10" pneumatic tire casters if you'll be dealing with grass and dirt, and humongous flotation tires and a "Radio Flyer" steer axle if you have to cross sand. -- Bruce -- Greetings Bruce, If only I had a dock. Everywhere I launch the boat is from a ramp. So I need to get the motor on and off while the boat is on the trailer. I suppose I could build some sort of crane on the trailer. Takes the fun out of building an inboard though. And doesn't address the noise. And I would need to get a smokin' deal on a 4 stroke outboard. But at least for now I could use the trailer mounted davit to put the Merc on. Cheers, Eric |
#33
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Wed, 26 Oct 2011 21:52:17 +0000 (UTC), wrote:
On Wed, 26 Oct 2011 17:18:26 -0400, Ned Simmons wrote: On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. Hop in your boat and go find this old friend of mine -- he's practically your neighbor. Note the photo labeled, "1970 - Cohasset Harbor, Massachusetts Designed and built a boat with lawn mower engine for power." I haven't seen Gary in almost 30 years, but unless he's got cranky in his old age, he'll talk your ear off about this stuff and give you lots of practical advice. http://mtpickettwoodworking.com/gary.htm Greetings Ned, Gary is not that close to me but I'll contact him and see if he'll see me. I have to drive 70 miles and then take a ferry to Orcas Island. But there is a place called Rosario Resort on Orcas that's nreally nice and I know my wife would love to spend a couple days there. And winter ferry fares are cheaper and reservations are easier to get. I suppose I could take my boat there but it would be over 100 miles and I'd probably be frozen by the time I got there. Eric You must be at the far end of Whidbey Is, Eric. Or I'm completely wrong and you're not on the island at all. In any case, I'd love to know if you get in touch with Gary. I worked in a boatyard with him in the mid 70's, and built one of his skiffs with his help. Your talk of putting an air cooled 4-stroke in your skiff brought his lawn mower skiff to mind immediately. I was quite surprised to find a photo of it online. -- Ned Simmons |
#34
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Thu, 27 Oct 2011 19:39:43 -0400, Ned Simmons
wrote: On Wed, 26 Oct 2011 21:52:17 +0000 (UTC), wrote: On Wed, 26 Oct 2011 17:18:26 -0400, Ned Simmons wrote: On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. Hop in your boat and go find this old friend of mine -- he's practically your neighbor. Note the photo labeled, "1970 - Cohasset Harbor, Massachusetts Designed and built a boat with lawn mower engine for power." I haven't seen Gary in almost 30 years, but unless he's got cranky in his old age, he'll talk your ear off about this stuff and give you lots of practical advice. http://mtpickettwoodworking.com/gary.htm Greetings Ned, Gary is not that close to me but I'll contact him and see if he'll see me. I have to drive 70 miles and then take a ferry to Orcas Island. But there is a place called Rosario Resort on Orcas that's nreally nice and I know my wife would love to spend a couple days there. And winter ferry fares are cheaper and reservations are easier to get. I suppose I could take my boat there but it would be over 100 miles and I'd probably be frozen by the time I got there. Eric You must be at the far end of Whidbey Is, Eric. Or I'm completely wrong and you're not on the island at all. In any case, I'd love to know if you get in touch with Gary. I worked in a boatyard with him in the mid 70's, and built one of his skiffs with his help. Your talk of putting an air cooled 4-stroke in your skiff brought his lawn mower skiff to mind immediately. I was quite surprised to find a photo of it online. Greetings Ned, You're correct about me living on Whidbey Is. I'm on the south end, about 3 miles from the ferry dock. So to take the ferry to Orcas Is. I need to drive 60 miles which includes the length of Whidbey, over the Deception Pass bridge, and into Anacortes on Fidalgo Island. If I get in touch with your old friend I'll tell him Ned sent me and I'll tell you about it. Cheers, Eric |
#35
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Thu, 27 Oct 2011 21:33:58 +0000 (UTC), wrote:
On Thu, 27 Oct 2011 12:24:59 -0700, "Bruce L. Bergman (munged human readable)" wrote: On Tue, 25 Oct 2011 18:16:03 +0000 (UTC), wrote: Greetings All, I have a 12 foot aluminum boat that is rated for a 10 HP max motor. I do have a 10 hp outboard but bone on bone joints in both wrists makes it really painful to put the motor on. For years I have been thinking about various schemes to put in a liquid cooled 4 stroke inboard. One idea is to use a conventional air cooled flat head motor that's been modified with a water jacket. I told Harold Vordos about this idea and he had done it and it worked well. I mean the liquid cooling conversion. He even had done it with a motor that was very close to a 7 hp motor that I have and was considering. I have also thought about using a 125 to 250 cc motorcycle motor. But these are expensive and rev higher. I have several reasons for wanting to do this project. Mostly I want a quiet power plant and a liquid cooled engine inside some sort of housing seems like it would fit the bill. I want 4 stroke mainly because I'm tired of putting oil in the water. I also want reverse and am not sure what is the best way, at least for me. The plan is to use a prop shaft that pierces the bottom of the boat and a rudder. So the motor would be inboard as would the reversing gear. Money is tight so don't suggest a Crosley engine. If I could even find one for sale. Any thoughts? Thanks, Eric Stupid question: Why not leave the boat alone (through hull = leaks = that sinking feeling...) and just build a davit hoist at the dock and modify a 4-wheeled hand truck for handling the engine? You find yourself a really nice 10 HP 4-stroke outboard... Then either take some steel stock and build a lifting yoke that wraps around the housing and puts a hoisting eye right over the CG. Or you pop open the little plastic plug on top of the engine (or take off the top shroud) and find the factory lifting hole at the balance point, and buy a lifting eye with the right threads. Oh, and put a second eye on the side of the motor where you can clip on a tag-line rope, with the other end attached to the dock - Just in case the motor takes an unscheduled swim... Davit hoist on the dock, that's a no-brainer of engineering. But considering the proximity to water, I'd use a 12V winch and a battery box so you just hit the "UP" button when you want to go, and you can trickle charge the battery. Even a solar panel. 120V winches and GFCI's don't get along well, so forget that. And you take (or make) a 4-wheel dolly with a bracket that looks suspiciously like a transom, drop the motor on it and wheel it off to the garage. Could even have space planned in for a plastic trash can on it for flushing out the motor. 10" pneumatic tire casters if you'll be dealing with grass and dirt, and humongous flotation tires and a "Radio Flyer" steer axle if you have to cross sand. -- Bruce -- Greetings Bruce, If only I had a dock. Everywhere I launch the boat is from a ramp. So I need to get the motor on and off while the boat is on the trailer. I suppose I could build some sort of crane on the trailer. Takes the fun out of building an inboard though. And doesn't address the noise. And I would need to get a smokin' deal on a 4 stroke outboard. But at least for now I could use the trailer mounted davit to put the Merc on. Cheers, Eric Seriously, can't you just leave the motor on the boat and trailer it that way? Maybe make a hoist/engine stand on wheels for removing the engine at home if you need to do maintenance on either the engine or boat? Certainly the blokes with the three 150 H.P. outboards on the back don't take the engines off to trailer the boat and I used to see a lot of "fishing boats" with 5 HP outboards being trailered. Sure, building a spiffy liquid cooled engine and all the fixins would be fun but I'll bet that either, A. It won't be very serviceable, or B. it will take a lot longer then you estimate to finish it. I just had a look at small liquid cooled Komatsu diesels - all in the 115 lb. dry weight range. An air cooled engine initially seems lighter but adding water cooling, water cooled manifold (although not strictly necessary) and this and that may raise the weight to about the same as the diesel. An air cooled engine with a water cooled exhaust with an add on pump to supply the water would be the lightest and noisiest. The air cooled engine would also be the hottest but as a liquid cooled engine is running at about 200 deg. (F) it will burn almost as well as the air cooled :-) Nope, my suggestion is to leave the motor on the boat. If you feel it hangs down too far to trailer then you could fit the sort of retracting engine mount that they use on small sailboats that use outboards for auxiliary power - Richard (cavelamb) can probably describe them if he is reading this thread. Nope, like the day job, I wouldn't throw the outboard away until I had actually built, tested, rebuilt and made the revisions for the air cooled motor design :-) -- John B. |
#36
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Fri, 28 Oct 2011 14:12:35 +0700, John B.
wrote: On Thu, 27 Oct 2011 21:33:58 +0000 (UTC), wrote: Greetings Bruce, If only I had a dock. Everywhere I launch the boat is from a ramp. So I need to get the motor on and off while the boat is on the trailer. I suppose I could build some sort of crane on the trailer. Takes the fun out of building an inboard though. And doesn't address the noise. And I would need to get a smokin' deal on a 4 stroke outboard. But at least for now I could use the trailer mounted davit to put the Merc on. Cheers, Eric Seriously, can't you just leave the motor on the boat and trailer it that way? Maybe make a hoist/engine stand on wheels for removing the engine at home if you need to do maintenance on either the engine or boat? Certainly the blokes with the three 150 H.P. outboards on the back don't take the engines off to trailer the boat and I used to see a lot of "fishing boats" with 5 HP outboards being trailered. Sure, building a spiffy liquid cooled engine and all the fixins would be fun but I'll bet that either, A. It won't be very serviceable, or B. it will take a lot longer then you estimate to finish it. I just had a look at small liquid cooled Komatsu diesels - all in the 115 lb. dry weight range. An air cooled engine initially seems lighter but adding water cooling, water cooled manifold (although not strictly necessary) and this and that may raise the weight to about the same as the diesel. An air cooled engine with a water cooled exhaust with an add on pump to supply the water would be the lightest and noisiest. The air cooled engine would also be the hottest but as a liquid cooled engine is running at about 200 deg. (F) it will burn almost as well as the air cooled :-) Nope, my suggestion is to leave the motor on the boat. If you feel it hangs down too far to trailer then you could fit the sort of retracting engine mount that they use on small sailboats that use outboards for auxiliary power - Richard (cavelamb) can probably describe them if he is reading this thread. Nope, like the day job, I wouldn't throw the outboard away until I had actually built, tested, rebuilt and made the revisions for the air cooled motor design :-) Well, there are a few angles to this. Beginning with the boat being rated for a 10-HP outboard, but you can throw all the ratings out the window when you start cutting holes for a shaft stuffing box and through-hull fittings for cooling and return lines, and making an inboard out of it. How are you at TIG Welding to put the engine cradle in? Any hole in the hull is a potential sinking-at-sea leak, and a homebrew inboard rig has lots of failure modes - and an aluminum hull only magnifies that, the prop gets badly out of balance and you have to keep pressing on towards shore, you'll have fatigue cracks springing up everywhere in the hull... Even with a life preserver and the typical small-boat survival gear are you in good enough shape to survive an extended stay in the drink? Old Farts in bad shape... Not Sayin', Just Sayin'... KISS - If you want an inboard, build or buy a hull made for it. This is a Life Safety thing you shouldn't take lightly. Or go to a local Marine Architect with your plans and drawings and have him sign off that the plan is sound - or engineer a proper solution that won't send your little aluminum skiff to the bottom with all souls on board. Otherwise I'd go get your dream quiet 4-stroke outboard and leave it mounted on the boat while you trailer it, it should be just fine. Or put a Davit Hoist on the rear of the trailer, the Harbor Freight 37555 is perfect, just get a longer piece of pipe to weld it to the trailer chassis in the corner. Oh, and spritz the jack cylinder and winch every time with LPS so the rust worms don't get it. But now that you have the engine off the boat and on a dolly at the Marina, you have to wrestle the engine in and out of the car trunk or truck bed... Why? If you think that rough dirt roads are going to make the weight of a 10-HP outboard wreck the transom and fall off on the road, add extra bunker rollers/pads at the back of the trailer to support the transom better. And you can always get bigger cushier tires for the trailer to cut down on the shocks - instead of 4.80X8 tires at 60 PSI you get the 10" wide flotation tires off a Tent Trailer (215-60/8 AKA 18.5-8.50/8) and drop them to 20 PSI. Swap the fenders, and they'll fit. -- Bruce -- |
#37
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Fri, 28 Oct 2011 12:45:28 -0700, "Bruce L. Bergman (munged human
readable)" wrote: On Fri, 28 Oct 2011 14:12:35 +0700, John B. wrote: On Thu, 27 Oct 2011 21:33:58 +0000 (UTC), wrote: Greetings Bruce, If only I had a dock. Everywhere I launch the boat is from a ramp. So I need to get the motor on and off while the boat is on the trailer. I suppose I could build some sort of crane on the trailer. Takes the fun out of building an inboard though. And doesn't address the noise. And I would need to get a smokin' deal on a 4 stroke outboard. But at least for now I could use the trailer mounted davit to put the Merc on. Cheers, Eric Seriously, can't you just leave the motor on the boat and trailer it that way? Maybe make a hoist/engine stand on wheels for removing the engine at home if you need to do maintenance on either the engine or boat? Certainly the blokes with the three 150 H.P. outboards on the back don't take the engines off to trailer the boat and I used to see a lot of "fishing boats" with 5 HP outboards being trailered. Sure, building a spiffy liquid cooled engine and all the fixins would be fun but I'll bet that either, A. It won't be very serviceable, or B. it will take a lot longer then you estimate to finish it. I just had a look at small liquid cooled Komatsu diesels - all in the 115 lb. dry weight range. An air cooled engine initially seems lighter but adding water cooling, water cooled manifold (although not strictly necessary) and this and that may raise the weight to about the same as the diesel. An air cooled engine with a water cooled exhaust with an add on pump to supply the water would be the lightest and noisiest. The air cooled engine would also be the hottest but as a liquid cooled engine is running at about 200 deg. (F) it will burn almost as well as the air cooled :-) Nope, my suggestion is to leave the motor on the boat. If you feel it hangs down too far to trailer then you could fit the sort of retracting engine mount that they use on small sailboats that use outboards for auxiliary power - Richard (cavelamb) can probably describe them if he is reading this thread. Nope, like the day job, I wouldn't throw the outboard away until I had actually built, tested, rebuilt and made the revisions for the air cooled motor design :-) Well, there are a few angles to this. Beginning with the boat being rated for a 10-HP outboard, but you can throw all the ratings out the window when you start cutting holes for a shaft stuffing box and through-hull fittings for cooling and return lines, and making an inboard out of it. How are you at TIG Welding to put the engine cradle in? Any hole in the hull is a potential sinking-at-sea leak, and a homebrew inboard rig has lots of failure modes - and an aluminum hull only magnifies that, the prop gets badly out of balance and you have to keep pressing on towards shore, you'll have fatigue cracks springing up everywhere in the hull... Even with a life preserver and the typical small-boat survival gear are you in good enough shape to survive an extended stay in the drink? Old Farts in bad shape... Not Sayin', Just Sayin'... KISS - If you want an inboard, build or buy a hull made for it. This is a Life Safety thing you shouldn't take lightly. Or go to a local Marine Architect with your plans and drawings and have him sign off that the plan is sound - or engineer a proper solution that won't send your little aluminum skiff to the bottom with all souls on board. Otherwise I'd go get your dream quiet 4-stroke outboard and leave it mounted on the boat while you trailer it, it should be just fine. Or put a Davit Hoist on the rear of the trailer, the Harbor Freight 37555 is perfect, just get a longer piece of pipe to weld it to the trailer chassis in the corner. Oh, and spritz the jack cylinder and winch every time with LPS so the rust worms don't get it. But now that you have the engine off the boat and on a dolly at the Marina, you have to wrestle the engine in and out of the car trunk or truck bed... Why? If you think that rough dirt roads are going to make the weight of a 10-HP outboard wreck the transom and fall off on the road, add extra bunker rollers/pads at the back of the trailer to support the transom better. And you can always get bigger cushier tires for the trailer to cut down on the shocks - instead of 4.80X8 tires at 60 PSI you get the 10" wide flotation tires off a Tent Trailer (215-60/8 AKA 18.5-8.50/8) and drop them to 20 PSI. Swap the fenders, and they'll fit. -- Bruce -- I put a 4 horse 4 stroke on our 14' jon boat. Trailer has 12" tires. I leave the motor in place and launch off a ramp. I expect it to outlast us. 2 hp would have been fine since we're not going to plane and power past that required for hull speed is wasted. I found the 4 hp lugs and just generates more wake above 1/2 throttle. Everything seems much happier at 1/2 throttle or below. To plane my wife and I would take 15 hp. I don't think a 9.9 would do it. Fuel consumption is miserly. Our other boat is a 22' Pathfinder with a 150 Yamaha down at the coast. Not so miserly. The jon boat's good points are it's cheap and will take a beating. Bad points are it's not an efficient hull for displacement speeds, and aluminum doesn't absorb vibration. Maybe I'll build a plywood boat some day (different forum). Be aware that current 4 strokes smaller than 8 hp are single cylinder. Much more vibration than the 3 hp 2 cyl 2 stroke Evinrude I ran 40 years ago. Pete Keillor |
#38
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On 10/28/2011 3:28 PM, Pete Keillor wrote:
The jon boat's good points are it's cheap and will take a beating. Bad points are it's not an efficient hull for displacement speeds, and aluminum doesn't absorb vibration. Pete Keillor Add to that (downsides) having a prop and rudder under the boat would mean the boat can't be beached without certain damage. |
#39
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
"Bruce L. Bergman (munged human readable)" wrote in message ... Or put a Davit Hoist on the rear of the trailer, the Harbor Freight 37555 is perfect, just get a longer piece of pipe to weld it to the trailer chassis in the corner. Oh, and spritz the jack cylinder and winch every time with LPS so the rust worms don't get it. -- Bruce -- Good idea, as long as you can lift it off to store inside so it isn't stolen. They are heavy and awkward. I would consider a lightweight shear leg hoist made from chain link fence rails that rests on the edges of a seat and is controlled by the trailer winch. Get the HF 1/4 ton hoist to lift the motor: http://www.harborfreight.com/1-4-qua...ist-67144.html and jack stands tall enough to support the transom when you back the vehicle up to it to lift the motor out. So far my 1/4 ton hoist has worked well. The only problem has been getting the automatic brake to release after overloading it. jsw |
#40
Posted to rec.crafts.metalworking
|
|||
|
|||
CAUTION: Metal boat stuff advice sought
On Fri, 28 Oct 2011 12:45:28 -0700, "Bruce L. Bergman (munged human
readable)" wrote: On Fri, 28 Oct 2011 14:12:35 +0700, John B. wrote: On Thu, 27 Oct 2011 21:33:58 +0000 (UTC), wrote: Greetings Bruce, If only I had a dock. Everywhere I launch the boat is from a ramp. So I need to get the motor on and off while the boat is on the trailer. I suppose I could build some sort of crane on the trailer. Takes the fun out of building an inboard though. And doesn't address the noise. And I would need to get a smokin' deal on a 4 stroke outboard. But at least for now I could use the trailer mounted davit to put the Merc on. Cheers, Eric Seriously, can't you just leave the motor on the boat and trailer it that way? Maybe make a hoist/engine stand on wheels for removing the engine at home if you need to do maintenance on either the engine or boat? Certainly the blokes with the three 150 H.P. outboards on the back don't take the engines off to trailer the boat and I used to see a lot of "fishing boats" with 5 HP outboards being trailered. Sure, building a spiffy liquid cooled engine and all the fixins would be fun but I'll bet that either, A. It won't be very serviceable, or B. it will take a lot longer then you estimate to finish it. I just had a look at small liquid cooled Komatsu diesels - all in the 115 lb. dry weight range. An air cooled engine initially seems lighter but adding water cooling, water cooled manifold (although not strictly necessary) and this and that may raise the weight to about the same as the diesel. An air cooled engine with a water cooled exhaust with an add on pump to supply the water would be the lightest and noisiest. The air cooled engine would also be the hottest but as a liquid cooled engine is running at about 200 deg. (F) it will burn almost as well as the air cooled :-) Nope, my suggestion is to leave the motor on the boat. If you feel it hangs down too far to trailer then you could fit the sort of retracting engine mount that they use on small sailboats that use outboards for auxiliary power - Richard (cavelamb) can probably describe them if he is reading this thread. Nope, like the day job, I wouldn't throw the outboard away until I had actually built, tested, rebuilt and made the revisions for the air cooled motor design :-) Well, there are a few angles to this. Beginning with the boat being rated for a 10-HP outboard, but you can throw all the ratings out the window when you start cutting holes for a shaft stuffing box and through-hull fittings for cooling and return lines, and making an inboard out of it. How are you at TIG Welding to put the engine cradle in? Any hole in the hull is a potential sinking-at-sea leak, and a homebrew inboard rig has lots of failure modes - and an aluminum hull only magnifies that, the prop gets badly out of balance and you have to keep pressing on towards shore, you'll have fatigue cracks springing up everywhere in the hull... Even with a life preserver and the typical small-boat survival gear are you in good enough shape to survive an extended stay in the drink? Old Farts in bad shape... Not Sayin', Just Sayin'... KISS - If you want an inboard, build or buy a hull made for it. This is a Life Safety thing you shouldn't take lightly. Or go to a local Marine Architect with your plans and drawings and have him sign off that the plan is sound - or engineer a proper solution that won't send your little aluminum skiff to the bottom with all souls on board. Otherwise I'd go get your dream quiet 4-stroke outboard and leave it mounted on the boat while you trailer it, it should be just fine. Or put a Davit Hoist on the rear of the trailer, the Harbor Freight 37555 is perfect, just get a longer piece of pipe to weld it to the trailer chassis in the corner. Oh, and spritz the jack cylinder and winch every time with LPS so the rust worms don't get it. But now that you have the engine off the boat and on a dolly at the Marina, you have to wrestle the engine in and out of the car trunk or truck bed... Why? If you think that rough dirt roads are going to make the weight of a 10-HP outboard wreck the transom and fall off on the road, add extra bunker rollers/pads at the back of the trailer to support the transom better. And you can always get bigger cushier tires for the trailer to cut down on the shocks - instead of 4.80X8 tires at 60 PSI you get the 10" wide flotation tires off a Tent Trailer (215-60/8 AKA 18.5-8.50/8) and drop them to 20 PSI. Swap the fenders, and they'll fit. -- Bruce -- Greetings Bruce, I thought about all the stuff you mention above. The plan is to build the drive as a unit that mounts in the boat so that the hull is stressed where I want it to be. I also though about having the motor and all mounted in a well just in case it does leak. It may be that putting a davit on the trailer so I can remove the motor and lay it in the boat is the best way. I have tried leaving the motor attached to the transom. Once. By the time I got home the transom was already damaged. The trailer really does bounce around. So now all I need to do is find a good deal on a 4 stroke outboard and get rid of the Merc. Eric |
Reply |
|
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Caution! Metal content! Looking for 1"-20 die | Metalworking | |||
Hydraulic Cart II. CAUTION: Metal machining, welding content | Metalworking | |||
Caution: Metal Content | Metalworking | |||
Block in boat - OT, NO metal just brain | Metalworking | |||
Sheet metal tool advice sought | Metalworking |