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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Take apart - put together syndrome
Something doesn't work so you take it apart and troubleshoot all the
components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! |
#2
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Take apart - put together syndrome
On 8/25/2010 5:23 PM, Buerste wrote:
Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! The only possible explanation: In your hands, spanners turn into magic wands. Jordan |
#3
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Take apart - put together syndrome
On Aug 25, 3:23*am, "Buerste" wrote:
Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's the magic touch. The knack http://www.youtube.com/watch?v=CmYDgncMhXw I was always picked to go on road trips, not for my stellar company, but because 'dave can fix it'. Dave |
#4
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Take apart - put together syndrome
On Aug 25, 3:23*am, "Buerste" wrote:
Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Somewhere, somehow, something has moved out of position under load in the last ten years. WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... --Glenn Lyford |
#5
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Take apart - put together syndrome
On 8/25/2010 5:28 AM, Glenn Lyford wrote:
(...) Somewhere, somehow, something has moved out of position under load in the last ten years. WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... --Glenn Lyford Problems that disappear by themselves tend to reappear by themselves. --Winston |
#6
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Take apart - put together syndrome
"Winston" wrote in message ... On 8/25/2010 5:28 AM, Glenn Lyford wrote: (...) Somewhere, somehow, something has moved out of position under load in the last ten years. WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... --Glenn Lyford Problems that disappear by themselves tend to reappear by themselves. --Winston .......just after you put that last screw back in. |
#7
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Take apart - put together syndrome
On Wed, 25 Aug 2010 05:00:40 -0700 (PDT), Dave__67
wrote: On Aug 25, 3:23*am, "Buerste" wrote: Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's the magic touch. The knack http://www.youtube.com/watch?v=CmYDgncMhXw I was always picked to go on road trips, not for my stellar company, but because 'dave can fix it'. Dave My eyes are watering from laughing so hard. "I'm sorry your son is going to be an engineer." Boo Hoo hoo LOL I didn't know they made Dilbert in motion cartoons. SW |
#8
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Take apart - put together syndrome
On Aug 25, 8:09*am, "Dennis" wrote:
"Winston" wrote in message ... On 8/25/2010 5:28 AM, Glenn Lyford wrote: (...) Somewhere, somehow, something has moved out of position under load in the last ten years. *WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... * * *--Glenn Lyford Problems that disappear by themselves tend to reappear by themselves. --Winston ......just after you put that last screw back in. .....or just after tell everyone it's working again.... |
#9
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Take apart - put together syndrome
On 08/25/2010 12:23 AM, Buerste wrote:
Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Oh, you mean "The Briggs & Stratton Effect". -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" was written for you. See details at http://www.wescottdesign.com/actfes/actfes.html |
#10
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Take apart - put together syndrome
On Aug 25, 1:23*am, "Buerste" wrote:
Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I call it "The Laying On of Hands". Can be supplimented with an exclamation of "Heal!"(or "HEEL!") at the appropriate time. Only works if you've stripped the item down to the last loose nut and bolt, though. Stan |
#11
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Take apart - put together syndrome
On Aug 25, 9:22*am, Sunworshipper wrote:
On Wed, 25 Aug 2010 05:00:40 -0700 (PDT), Dave__67 wrote: On Aug 25, 3:23*am, "Buerste" wrote: Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's the magic touch. The knack http://www.youtube.com/watch?v=CmYDgncMhXw I was always picked to go on road trips, not for my stellar company, but because 'dave can fix it'. Dave My eyes are watering from laughing so hard. *"I'm sorry your son is going to be an engineer." Boo Hoo hoo *LOL I didn't know they made Dilbert in motion cartoons. SW 1999, UPN (if you remember that network) http://www.amazon.com/gp/product/B00...pf_rd_i=507846 Dave |
#12
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Take apart - put together syndrome
On Wed, 25 Aug 2010 09:28:45 -0700 (PDT), Dave__67
wrote: On Aug 25, 9:22*am, Sunworshipper wrote: On Wed, 25 Aug 2010 05:00:40 -0700 (PDT), Dave__67 wrote: On Aug 25, 3:23*am, "Buerste" wrote: Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's the magic touch. The knack http://www.youtube.com/watch?v=CmYDgncMhXw I was always picked to go on road trips, not for my stellar company, but because 'dave can fix it'. Dave My eyes are watering from laughing so hard. *"I'm sorry your son is going to be an engineer." Boo Hoo hoo *LOL I didn't know they made Dilbert in motion cartoons. SW 1999, UPN (if you remember that network) http://www.amazon.com/gp/product/B00...pf_rd_i=507846 Dave I'll have to keep a look out for that tape, not gonna pay $40. Yes, UPN, didn't last eh. The circle. triangle, square the sign of the aliens. Was reading/scanning Wiki and don't see Lucas or Spielberg mentioned, I thought they started that. Guess that's wrong, wonder where I got that from. SW |
#13
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Take apart - put together syndrome
On Aug 25, 8:05*am, Winston wrote:
On 8/25/2010 5:28 AM, Glenn Lyford wrote: (...) Somewhere, somehow, something has moved out of position under load in the last ten years. *WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... * * *--Glenn Lyford Problems that disappear by themselves tend to reappear by themselves. --Winston Not if you use your mojo and wave your spanner. |
#14
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Take apart - put together syndrome
On Wed, 25 Aug 2010 03:23:31 -0400
"Buerste" wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I spent a good part of my life servicing stuff and that is a pretty common occurrence. If at all possible try to keep verifying that the problem still exists. Be really, really careful as you disassemble everything, noting anything that looks suspicious. Go back to step one if you do and verify that the problem still exists. Try hard not to give it a thump/slap, you should have already tried this route before you made up your mind to really try fixing it. I fixed way too many things in my day simply and carefully removing the covers to get inside... Write down as many notes/thoughts you have on it right now while they are fresh in your mind. When it happens again those notes could be very useful. -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#15
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Take apart - put together syndrome
Buerste wrote:
Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Bad electrical connections, almost for sure. The only question is how long it will take to go bad again. All sorts of those tin-plated quick connect terminals, in a variety of forms and sizes, have slow corrosion of the contact area. If perfectly clean, applying 120 V will always break through the oxide. When not so clean, they can amazingly sit there with 120 V across them and no conduction, until you separate and remate the contacts. That's why when it matters (automotive "important stuff", aerospace, etc.) they use gold connectors. Jon |
#16
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Take apart - put together syndrome
On Aug 25, 3:40*pm, Jon Elson wrote:
Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Bad electrical connections, almost for sure. *The only question is how long it will take to go bad again. *All sorts of those tin-plated quick connect terminals, in a variety of forms and sizes, have slow corrosion of the contact area. *If perfectly clean, applying 120 V will always break through the oxide. *When not so clean, they can amazingly sit there with 120 V across them and no conduction, until you separate and remate the contacts. *That's why when it matters (automotive "important stuff", aerospace, etc.) they use gold connectors. Jon What's really fun is tracking down 10 millivolts or so 'lost' due to fretting. Dave |
#17
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Take apart - put together syndrome
"Buerste" wrote in message ... Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's quite likely an electrical problem with a connector. The metal in the connectors slowly oxidizes and eventually fails to conduct like it should. I learned long ago that step #1 was to unplug and replug all electrical connectors. The root cause of intermittent problems is usually the connectors. Art |
#18
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Take apart - put together syndrome
"Jon Elson" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Bad electrical connections, almost for sure. The only question is how long it will take to go bad again. All sorts of those tin-plated quick connect terminals, in a variety of forms and sizes, have slow corrosion of the contact area. If perfectly clean, applying 120 V will always break through the oxide. When not so clean, they can amazingly sit there with 120 V across them and no conduction, until you separate and remate the contacts. That's why when it matters (automotive "important stuff", aerospace, etc.) they use gold connectors. Jon You beat me to it. Art |
#19
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Take apart - put together syndrome
On 8/25/2010 12:40 PM, Leon Fisk wrote:
Write down as many notes/thoughts you have on it right now while they are fresh in your mind. When it happens again those notes could be very useful. Yes! Notes are extremely important. If repairing for someone else, please remember to ask The Magic Question: "What happened just before this symptom appeared?" Got a unit in with a weird symptom. I called the customer and asked The Magic Question. (And I'm Not Making This Up): "I closed the top cover and noticed that it was pinching a wire in the hinge. That couldn't be it, could it?" I located and repaired the damage to the pinched wire, secured it out of harm's way; was suddenly unable to reproduce the symptom! Complete functionality restored. On another unit, customer asks about image distortion in a document scanner. I asked The Magic Question and appended it with: "For example, was the unit dropped or perhaps hit?" The customer responded by nicely indicating they didn't require any further assistance. Funny that. The Magic Question is a heck of a time saver. --Winston |
#20
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Take apart - put together syndrome
On 8/25/2010 9:53 AM, Denis G. wrote:
On Aug 25, 8:05 am, wrote: On 8/25/2010 5:28 AM, Glenn Lyford wrote: (...) Somewhere, somehow, something has moved out of position under load in the last ten years. WHen you take it apart and put it back all lined up properly again, you give it another ten years to get back out of position... --Glenn Lyford Problems that disappear by themselves tend to reappear by themselves. --Winston Not if you use your mojo and wave your spanner. Oh Noooooo! I should have taped over the lens on my webcam. --Winston |
#21
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Take apart - put together syndrome
"Buerste" wrote in message ... Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! |
#22
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Take apart - put together syndrome
10-4 on that, Tawm.
Bob Swinney "Buerste" wrote in message ... Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! |
#23
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Take apart - put together syndrome
Buerste wrote:
Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist |
#24
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Take apart - put together syndrome
Sunworshipper wrote:
On Wed, 25 Aug 2010 09:28:45 -0700 (PDT), Dave__67 wrote: On Aug 25, 9:22 am, Sunworshipper wrote: On Wed, 25 Aug 2010 05:00:40 -0700 (PDT), Dave__67 wrote: On Aug 25, 3:23 am, "Buerste" wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's the magic touch. The knack http://www.youtube.com/watch?v=CmYDgncMhXw I was always picked to go on road trips, not for my stellar company, but because 'dave can fix it'. Dave My eyes are watering from laughing so hard. "I'm sorry your son is going to be an engineer." Boo Hoo hoo LOL I didn't know they made Dilbert in motion cartoons. SW 1999, UPN (if you remember that network) http://www.amazon.com/gp/product/B00...pf_rd_i=507846 Dave I'll have to keep a look out for that tape, not gonna pay $40. Yes, UPN, didn't last eh. The circle. triangle, square the sign of the aliens. Was reading/scanning Wiki and don't see Lucas or Spielberg mentioned, I thought they started that. Guess that's wrong, wonder where I got that from. SW www.tvtorrents.com has two seasons , which I am downloading as I type this . Others may have it too , TVtorrents is an invitation-only site . -- Snag Wannabe Machinist |
#25
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Take apart - put together syndrome
Buerste wrote:
Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! That was called the "Heal syndrome" by the profs. at PennState when I walked in to fix some big research instrument and turned it on put it through it's paces and everything worked fine. just the day before it wouldn't do for the folks in the lab. :-) It's just magic. ...lew... |
#26
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Take apart - put together syndrome
"Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Art |
#27
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Take apart - put together syndrome
Artemus wrote:
"Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Art The first thing I check is the grounds and battery hot leads , always , just because thar's quite often where the problem is . What made this one worse was that it was intermittent . Only thing I can figger is that one of those connector blocks had a bad connection . As in your post above ... thought I found it earlier when I was under the dash and checking ig switch connections . Then it started malfing again ... sure hope it's fixed now , the wife needs to get to work tomorrow . -- Snag Wannabe Machinist |
#28
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Take apart - put together syndrome
On Wed, 25 Aug 2010 16:46:56 -0700, "Artemus"
wrote: "Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Art That's right, and neutrals, the N word for electricians. Your the only one so far to bring up the I word. I use to get all the I work orders.Nothing worse than the public relations and intermittent and ghosting problems. One time it was a Judge's spa, I could tell and was told there where many failed attempts, took about 4 hours to find out what it was. It would screw up in front of you, take it apart and leave all the guts hanging out and it would work perfectly, put it together and it would come on and off in different modes at random time intervals. Had to do with spring tension on multifunctional solenoid switches. Horizontal worked fine, put the cover with the switches attached vertical no work. Another was this very influential guy in vegas, had a new pool spa combo that he could call ahead of time so that it would switch from pool/spa to spa only presetting. So that by the time he arrived the spa would be preheated and ready to go. I guess no one would listen to his complaints about it thinking for itself until it got to far and he wanted half the company there at the same time and have them stay until it was fixed. I was invited. 9:00am the sales dude, the super, the plumber, the electrician, the people who put in this rat maze in the box, ahhh about 8 people. They all scratch their heads and then its my turn. This box of wires is pretty complex, I try to think as all these people are waiting and staring. Reminds me of my last job! Anyhow, nothing is jumping out so I fall back on the ole think simple stupid. There is no neutral ! stand up and say so and they made the electrician pull another home run with 4 wires instead of three. Never heard from that guy ever again. SW |
#29
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Take apart - put together syndrome
Artemus wrote: "Buerste" wrote in message ... Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! It's quite likely an electrical problem with a connector. The metal in the connectors slowly oxidizes and eventually fails to conduct like it should. I learned long ago that step #1 was to unplug and replug all electrical connectors. The root cause of intermittent problems is usually the connectors. That's why I used to use a Q-tip and GC 'Tunerlube' to coat contacts. It kept oxygn and other gasses away from the contact surface. |
#30
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Take apart - put together syndrome
Lewis Hartswick wrote: Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! That was called the "Heal syndrome" by the profs. at PennState when I walked in to fix some big research instrument and turned it on put it through it's paces and everything worked fine. just the day before it wouldn't do for the folks in the lab. :-) No, it just didn't like the 'Pointy Headed Dunces'. ;-) |
#31
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Take apart - put together syndrome
In my experience, I've discovered that you can fix almost anything by taking
it apart, carrying the parts around the block, and putting them back together again. Tom "Buerste" wrote in message ... Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! |
#32
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Take apart - put together syndrome
On Aug 25, 3:15*pm, "Snag" wrote:
I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* *. Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Does your wife have a heavy or bulky keychain? Ignition switches have been known to be loose enough to turn off when the pendulum of other keys swings in the wrong direction. |
#33
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Take apart - put together syndrome
"Tom Dacon" wrote in message ... In my experience, I've discovered that you can fix almost anything by taking it apart, carrying the parts around the block, and putting them back together again. Tom A bud has a BIG pin printer that does 6-part forms for his business. They are hard to find and expensive. It failed and he drove it to a repair center where it worked fine. Every few months when it poops-out he loads it in the car and drives around for a while. |
#34
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Take apart - put together syndrome
whit3rd wrote:
On Aug 25, 3:15 pm, "Snag" wrote: I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Does your wife have a heavy or bulky keychain? Ignition switches have been known to be loose enough to turn off when the pendulum of other keys swings in the wrong direction. Nope , and in this case that wouldn't cause the problem . The keyed part is a separate unit , only contact with the contactor part is a small protrusion that turns it . I'm leaning towards it was an oxidized contact or three . It starts this morning ... -- Snag Wannabe Machinist |
#35
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Take apart - put together syndrome
On Aug 24, 9:23*pm, "Buerste" wrote:
Something doesn't work so you take it apart and troubleshoot all the components. *You can't find anything wrong so you put it back together and...IT WORKS PERFECT! *It has happened to me for forever but what's going on? *My latest is the icemaker in the kitchen refrigerator. *I spent hours and hours finding documents and troubleshooting. *No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. *The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). *Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. *Go figure. *I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Gremlins you scare them off when you look for them. Karl |
#36
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Take apart - put together syndrome
On Wed, 25 Aug 2010 08:54:54 -0700, Tim Wescott
wrote: On 08/25/2010 12:23 AM, Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! Oh, you mean "The Briggs & Stratton Effect". I wasn't getting a spark on my old Murray mower (B&S) so I troubleshot the ignition. Nogo. I put it back together and it still wouldn't start. After loading it on the truck and taking it down to the repairman, he gave it a couple squirts of prime and it started on the first pull, just as it had for me all those years. Go figure. I guess the mower just wanted a city tour. shrug -- Not merely an absence of noise, Real Silence begins when a reasonable being withdraws from the noise in order to find peace and order in his inner sanctuary. -- Peter Minard |
#37
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Take apart - put together syndrome
On Wed, 25 Aug 2010 16:46:56 -0700, "Artemus"
wrote: "Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Oxidized connections at the connectors account for a very large percentage of computer repairs, too. R&R connector, computer starts working. -- Not merely an absence of noise, Real Silence begins when a reasonable being withdraws from the noise in order to find peace and order in his inner sanctuary. -- Peter Minard |
#38
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Take apart - put together syndrome
On Thu, 26 Aug 2010 06:04:53 -0700, Larry Jaques
wrote: On Wed, 25 Aug 2010 16:46:56 -0700, "Artemus" wrote: "Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Oxidized connections at the connectors account for a very large percentage of computer repairs, too. R&R connector, computer starts working. Used to be REAL common with socketed DIP RAM and DIP socketed processors. Remember when virtual;ly every chip on a motherboard was plugged into a socket???? My experience is over half the time when someone calls me to look at equipment that is malfunctioning, it starts to work as soon as I get within about 50 yards. |
#39
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Take apart - put together syndrome
wrote in message ... On Thu, 26 Aug 2010 06:04:53 -0700, Larry Jaques wrote: On Wed, 25 Aug 2010 16:46:56 -0700, "Artemus" wrote: "Snag" wrote in message ... Buerste wrote: Something doesn't work so you take it apart and troubleshoot all the components. You can't find anything wrong so you put it back together and...IT WORKS PERFECT! It has happened to me for forever but what's going on? My latest is the icemaker in the kitchen refrigerator. I spent hours and hours finding documents and troubleshooting. No, it wasn't frozen-up, (the most common fault it seems) the motor worked, the thermostat checked out, the heater passed muster. The water valve is OK and all cleaned out. (I've replaced plenty of those in different units over the years). Of course, I find nothing else that could cause it to crap out so put it all back together and...it works just fine. Go figure. I've had hundreds if not thousands of this kind of thing, I'll bet everybody else does too! I just went thru a whole damned to hell and beyond day doing just that with my wife's car . Never did find anything wrong , but after unplug-plugging a buncha connectors it runs again . Damn thing has a PCM that controls *everything* . Died on her this am on her way to work , and I'm sure glad it was close enough for her to walk home ! Still don't know why it died , but it runs now so ... -- Snag Wannabe Machinist An easy to overlook problem is the ground connections. Weird **** happens with poor/intermittent/missing grounds. Oxidized connections at the connectors account for a very large percentage of computer repairs, too. R&R connector, computer starts working. Used to be REAL common with socketed DIP RAM and DIP socketed processors. Remember when virtual;ly every chip on a motherboard was plugged into a socket???? My experience is over half the time when someone calls me to look at equipment that is malfunctioning, it starts to work as soon as I get within about 50 yards. That's a different effect -- the "Repairman proximity effect." It usually occurs just after you've incurred charges for his trip. I had a refrigerator that worked that way. d8-) -- Ed Huntress |
#40
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Take apart - put together syndrome
On Wed, 25 Aug 2010 13:37:06 -0700
Winston wrote: If repairing for someone else, please remember to ask The Magic Question: "What happened just before this symptom appeared?" snip What I most often heard was, "I don't know, I was told to drop this off here because it doesn't work". Another good one was the trash haulers. Didn't matter which one really, they were all similar in the way they operated. They would call in for service around 4:00 pm (I worked on two-way radios). The symptom would be a dead radio and the truck was in the yard. So you get your stuff together and zip over there, hoping to get the job done before 5:00 pm, quitting time. Pull in the yard, drive around looking for truck number 508, can't find it. So you go over to dispatch and ask them where it is. They in turn say, "oh, truck 508 is almost back, let me call him on the radio and see how long he'll be." Dead radio indeed... -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
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