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Problem making metric threads on a Jet GHB1340A lathe
This lathe is advertised as being able to cut english and metric
threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC |
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#3
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Quoting from "Moltrecht":
"When cutting a thread with a split nut continuously engaged, the spindle speed must be slow enough to allow the operator to have complete control over all of the lathe movements at all times. Thus, the spindle speed used depends upon the judgment of the operator. He should consider his experience in cutting metric threads on inch lead-screw machines, his experience on a particular machine, the ease with which a particular machine can be manipulated, and the size and type of thread being cut. All other machine settings made in preparation for cutting threads are the same as before, except that the 127-tooth translating gear must be used in the gear train." One good way to maintain necessary control is to rotate the spindle manually. I do this with a crank on the outboard end of the spindle. Another way would be to turn off power to the spindle with enough room left for it to coast to a stop. Then when almost stopped continue to turn the chuck by hand. The moral to this is - metric threads aren't as easy to cut on "English" machines as English threads are. Leave the gears disengaged from the motor when turning the spindle by hand. Cranking back by hand is a lot easier to do if you aren't dragging the motor along. Bob Swinney wrote in message oups.com... This lathe is advertised as being able to cut english and metric threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC |
#4
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I made a hand crank for my EMCO lathe for the same reason. Slower, but
can thread to a sholder. Be sure to back out the tool before cranking back to the beginning. Paul Robert Swinney wrote: Quoting from "Moltrecht": "When cutting a thread with a split nut continuously engaged, the spindle speed must be slow enough to allow the operator to have complete control over all of the lathe movements at all times. Thus, the spindle speed used depends upon the judgment of the operator. He should consider his experience in cutting metric threads on inch lead-screw machines, his experience on a particular machine, the ease with which a particular machine can be manipulated, and the size and type of thread being cut. All other machine settings made in preparation for cutting threads are the same as before, except that the 127-tooth translating gear must be used in the gear train." One good way to maintain necessary control is to rotate the spindle manually. I do this with a crank on the outboard end of the spindle. Another way would be to turn off power to the spindle with enough room left for it to coast to a stop. Then when almost stopped continue to turn the chuck by hand. The moral to this is - metric threads aren't as easy to cut on "English" machines as English threads are. Leave the gears disengaged from the motor when turning the spindle by hand. Cranking back by hand is a lot easier to do if you aren't dragging the motor along. Bob Swinney wrote in message oups.com... This lathe is advertised as being able to cut english and metric threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC |
#5
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wrote in message oups.com... This lathe is advertised as being able to cut english and metric threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC Simply make a dry run with the threading tool clear of the workpiece. Cut power when you think it is far enough along and see how far it coasts. Adjust the switch point accordingly. If it coasts more than 1/4", reduce the spindle rpm. You will always be safe because it will not coast as far with the tool engaged in a cut. Randy |
#6
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Thanks for the suggestions.
One issue I have with the coast method is that even using the slowest rpm (70), and dry running to figure amount of drift (1/2" in this case), it may not consistently coast that 1/2 an inch. With only a small relief area being allowed, this runs a good chance of damaging the part and tool. The hand crank method suggested by others seems like viable option given the short distance required to be threaded. Will check tonight on the reliability of consistent drift or try and make a manual crank for the outboard section. These responses are greatly appreciated. Doug |
#7
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#8
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Thought about this also. Not sure where it would attach, but I believe
it could be done as you suggest. Wish it had one already, simply for the fact that it makes using the lathe a lot easier (in my opinion). |
#9
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I made a spindle brake and cutoff switch for my GHB1340 Jet. With the
loowest speed being 70 its way to high and close in a lot of situations, and it always made me uncommfortable, expecially when working close to the jaws or a shoulder or in a blind hole when threading. I used a small drum type brake and expanding shoes from a honda ATV, that is actuated by a foot treadle just like on the lathes that offer such a foot brake. A flexible cable in a housing (brake cable assembly from a ATV is what connects foot brake treadle to the brake assembly which is mounted on the geartrain under the fiberglass cover on head end. The switch is just a plunger type switch with a roller on it that I had laying around from the old F-4 Phantom days and was used on the BLC system. It breaks power to a relay, which in turn cuts power to regular stop swtich assembly. The relay is a manuala engage so after stopping it with foot peddle it mst be reset manually with another switch, which is mounted in the control panel on the top of the lathe in the space next to the power on green indicator light. On Tue, 04 Oct 2005 13:33:38 -0500, Don Foreman wrote: ===On 4 Oct 2005 09:13:52 -0700, wrote: === ===(snip) === ===I have read other scenarios about reversing with other machines, but ===this is designed to run 220V single phase. Any help would be ===appreciated. === ===DC === ===I'd suggest contriving a foot-actuated brake that can kill power and ===stop the spindle instantly. My lathe came with such a brake, and it ===is very handy when cutting threads close to a shoulder. At low ===speeds I can always stop within considerably less than 1/4 revolution. ===I usually make a relief groove about .050 wide next to the shoulder ===for the bit to stop in. ============================================== Put some color in your cheeks...garden naked! "The original frugal ponder" ~~~~ }((((o ~~~~~~ }{{{{o ~~~~~~~ }(((((o |
#10
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Sounds like a very interesting modification. Do you have any pictures
or maybe a rough drawing of how the brake assembly is connected to the gear train? If not, that's OK. Thanks for the detailed explanation of the setup. Doug |
#11
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#12
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Don Foreman wrote:
I'd suggest contriving a foot-actuated brake that can kill power and stop the spindle instantly. ... I don't know if you're talking about a mechanical brake, but you can brake ac motors electrically. I've not done it, but if I recall correctly, it's a matter of applying dc to the field winding. I'd think that the only problem would be with how much current to apply. Bob |
#13
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On my 13 - 40 lathe, from MSC, the motor shaft has a brake disk mounted on
it. Automotive type master cylinder is hosed to a set of calipers and the whole affair is actuated by a long treadle, within easy reach of any area in front of the lathe. IMO, your time would be better spent learning to cut metric threads with a hand crank, etc., than fiddling around with trying to contrive a brake. Frustrations less; rewards more! You will feel better about your new machine if you perfect certain difficult procedures first rather than trying to modify it. Bob Swinney wrote in message oups.com... Sounds like a very interesting modification. Do you have any pictures or maybe a rough drawing of how the brake assembly is connected to the gear train? If not, that's OK. Thanks for the detailed explanation of the setup. Doug |
#14
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In article , Eric R Snow says...
Now's the time to consider a 3 phase motor and a foot brake If he has three phase, then he doesn't really need the foot brake. It's a snap to plug reverse the motor to a dead stop, or better yet throw it over into reverse as the tool is backed out, to bring it away from the shoulder. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#15
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jim rozen wrote:
In article , Eric R Snow says... Now's the time to consider a 3 phase motor and a foot brake If he has three phase, then he doesn't really need the foot brake. It's a snap to plug reverse the motor to a dead stop, or better yet throw it over into reverse as the tool is backed out, to bring it away from the shoulder. Jim If the thread is a short one consider setting up a hand-crank for the lathe. If this is not possible/practical you will have to anticipate how long the lathe will coast after power is turned off and 'pull the plug' in advance. As the machine is slowing down have your hand on the cross slide ready to rapidly back it off at the right moment. Then reverse the lathe back to your starting point. Be sure to have all the lash on the correct side of the tool before starting into the cut. Takes some practice and will supply a few moments of high drama but it gets easy. Ken. |
#16
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#17
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"jim rozen" wrote in message ... In article , Eric R Snow says... Now's the time to consider a 3 phase motor and a foot brake If he has three phase, then he doesn't really need the foot brake. It's a snap to plug reverse the motor to a dead stop, or better yet throw it over into reverse as the tool is backed out, to bring it away from the shoulder. Jim Yeah, that "snap" would be me breaking tools. Bob Swinney -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#18
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In article , Robert Swinney says...
Yeah, that "snap" would be me breaking tools. You'd be suprised, it's easy to get into the swing of threading this way. I recently did a run of M8X1 fasteners for my motorbike restoration, granted it's a fine thread so the feed rate is slow, and if you make a mistake and over-run the thread end there's not much danger. But some of them were pretty short, so I was threading right up to the collet, and nothing went wrong. First few times doing this I would suggest using a setup part with large relief runout area, and getting used to the machine. But with the three phase power, the spindle comes to a stop and reverses, very predictably. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#19
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I think the hand crank is probably my best option. Still would like to
install the brake as an option later (probably after warranty is up). Setting up 3 phase is also a pretty good idea, but I'm not ready to make the investment in rewiring and replacing motors. Started making hand crank last night. Decided to design a model that will do a clamp fit over the spindle shaft so no machine modifications will be required (do not want to void warranty). Looks good so far. Should have finished today and ready for testing by tonight. Thanks for the help. Doug Robert Swinney wrote: On my 13 - 40 lathe, from MSC, the motor shaft has a brake disk mounted on it. Automotive type master cylinder is hosed to a set of calipers and the whole affair is actuated by a long treadle, within easy reach of any area in front of the lathe. IMO, your time would be better spent learning to cut metric threads with a hand crank, etc., than fiddling around with trying to contrive a brake. Frustrations less; rewards more! You will feel better about your new machine if you perfect certain difficult procedures first rather than trying to modify it. Bob Swinney wrote in message oups.com... Sounds like a very interesting modification. Do you have any pictures or maybe a rough drawing of how the brake assembly is connected to the gear train? If not, that's OK. Thanks for the detailed explanation of the setup. Doug |
#20
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I made a rear tool post to hold the threading bit. Then I run the lathe in
reverse to cut the right hand thread. This way the direction is away from the head stock. The return stroke then can be by hand with no chance of hitting the chuck. Jim wrote in message oups.com... This lathe is advertised as being able to cut english and metric threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#21
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Re. hand crank: I used a tail pipe expander from HF as the axel part for
the hand crank. I made 2 of these, one for the rear of the spindle and a smaller one for the 5-C collet tube when it is in the spindle. Bob Swinney "Jim and Jackie Instone" wrote in message ... I made a rear tool post to hold the threading bit. Then I run the lathe in reverse to cut the right hand thread. This way the direction is away from the head stock. The return stroke then can be by hand with no chance of hitting the chuck. Jim wrote in message oups.com... This lathe is advertised as being able to cut english and metric threads. I have had no problems making english threads. According to the manual, in order to do metric threads you must do the following: Change gears - i.e. for a 1.5mm thread, select the two 48 teeth gears and run one on the 120 main gear and run the lower on the 127 gear (machine has 120/127 double main gear for converting to metric). Select the proper combination of levers - i.e L,T,A,C according to the chart printed on the front of the lathe. Disengage feed selector to the "O" posotion. Now, when cutting english you use the dial indicator and engage/disengage the half-nut lever. On metric, the manual says to engage the half-nut lever and leave it engaged during the whole process of cutting the thread. However, the manual fails to tell you how to stop the machine at the end of the cut so that you can reset the depth on the cross-feed. You cannot reverse the direction of lead screw travel as suggested by an authorized jet technician for three reasons. One, there's a large warning on the front of the machine telling you not to do this. Two, it doesn't work since you are temporarily changing gear teeth when moving the selector know, therefore you are off when reversing and coming back into the cut. Third, changing the lead screw direction goes from cutting right-handed to left-handed threads when changing directions. It seems that the procedure involves leaving all gears continually engaged. Then you cut the forward/reverse lever on the apron section to the neutral position to cut power to the travel. The head continues to rotate due to momentum until it comes to a rest and the magnetic latches release on the motor. Then you back out the cross feed, jog the machine backwards using the jog button, reset your depth and do another cut. This appears to work, but what do you do to stop the drift after stopping? If you need to thread a half inch piece that has a 1/4" relief and then projects into a 60 degree bevel towards the chuck, you risk crashing the tool into the part when trying to guess where the momentum will stop the carriage. This machine does not come with a brake and jogging the machine backwards immediately after disengaging the feed start lever does not work since the motor does not disengage the latches until it comes to a complete stop. I have read other scenarios about reversing with other machines, but this is designed to run 220V single phase. Any help would be appreciated. DC ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#22
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On 4 Oct 2005 15:08:22 -0700, jim rozen
wrote: In article , Eric R Snow says... Now's the time to consider a 3 phase motor and a foot brake If he has three phase, then he doesn't really need the foot brake. It's a snap to plug reverse the motor to a dead stop, or better yet throw it over into reverse as the tool is backed out, to bring it away from the shoulder. Jim Jim, The main reason for a brake is to stop the machine in an emergency. It sure has saved my butt a few times. Eric |
#23
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On Tue, 4 Oct 2005 15:08:49 -0500, "Robert Swinney"
wrote: Bob, Since I make my living on my machines I tend to see thing in a daily use production mode. For just occasional use a hand crank is probably better. That said, if I was doing it for a hobby, I'd put on a three phase motor and a brake. That's just me, and it reflects my experience of working in machine shops for so long. Cheers, Eric On my 13 - 40 lathe, from MSC, the motor shaft has a brake disk mounted on it. Automotive type master cylinder is hosed to a set of calipers and the whole affair is actuated by a long treadle, within easy reach of any area in front of the lathe. IMO, your time would be better spent learning to cut metric threads with a hand crank, etc., than fiddling around with trying to contrive a brake. Frustrations less; rewards more! You will feel better about your new machine if you perfect certain difficult procedures first rather than trying to modify it. Bob Swinney wrote in message roups.com... Sounds like a very interesting modification. Do you have any pictures or maybe a rough drawing of how the brake assembly is connected to the gear train? If not, that's OK. Thanks for the detailed explanation of the setup. Doug |
#24
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Point duly noted, Eric. Thanx.
Bob Swinney "Eric R Snow" wrote in message ... On Tue, 4 Oct 2005 15:08:49 -0500, "Robert Swinney" wrote: Bob, Since I make my living on my machines I tend to see thing in a daily use production mode. For just occasional use a hand crank is probably better. That said, if I was doing it for a hobby, I'd put on a three phase motor and a brake. That's just me, and it reflects my experience of working in machine shops for so long. Cheers, Eric On my 13 - 40 lathe, from MSC, the motor shaft has a brake disk mounted on it. Automotive type master cylinder is hosed to a set of calipers and the whole affair is actuated by a long treadle, within easy reach of any area in front of the lathe. IMO, your time would be better spent learning to cut metric threads with a hand crank, etc., than fiddling around with trying to contrive a brake. Frustrations less; rewards more! You will feel better about your new machine if you perfect certain difficult procedures first rather than trying to modify it. Bob Swinney wrote in message groups.com... Sounds like a very interesting modification. Do you have any pictures or maybe a rough drawing of how the brake assembly is connected to the gear train? If not, that's OK. Thanks for the detailed explanation of the setup. Doug |
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