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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 11:54:37 AM UTC-7, wrote:
To feel good about oneself would involve running with some childish herd, and to keep coming out with sweet little lies. Your best bet is to say what you actually know. You have to stop and explain everything to people in here like you are a kid, amdx. I bet you still haven't cracked an NEC manual yet either, have you. "Your best bet is to say what you actually know." Speaking in general terms only, I believe this sums up a major problem for many who participate in this newsgroup. |
#42
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Any easy way to delaminate a big transformer
"Ignoramus12347" wrote in message ... On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Pretending to be super intelligent, or super knowledgeable about anything, is not something that interests me personally. I have some things that I need done, like how to get copper out of a special transformer, and when I feel that I need to ask, I ask. If this makes me look bad in the eyes of "machining luminaries" like jon banquer and "precision machinist", so be it. There are people out there who build their entire life around pretending to be something, and I try not to be one of them. i In other words, you're not pretending to be stupid. |
#43
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Any easy way to delaminate a big transformer
Ignoramus12347 fired this volley in
: Lloyd, now, if this transformed was heated in an oven to burn off the varnish, then it would all separate, right? Not really. If they are interleaved, every lam would be fastened to the next by a layer of carbonized varnish. The whole purpose of vacuum varnishing is to ensure that it penetrates every gap (even between the laminations) of every part. Partly, it's for the insulation qualities of the varnish, and partly for mechanical integrity. After vacuum-potting, they bake out the whole unit until the varnish cures. They generally use a varnish known generically as "Hi-solids", although there is (was, anyway) a commercial product called "Hi-sol" varnish specifically for the purpose. I'm pretty sure, when a scrap yard wishes to "pull apart" a transformer, they end up cutting something -- either the coils (easy) or the core (not so), unless they're gapped-core units. You can easily tell. Just look at one end of the "I" pieces. If they're ALL together in a single stack, and all the "E" pieces are together in a single stack, then it comes apart easily. If not, you cut. It's really not as big a task as you're making it out to be. You can cut the coils out of those in an hour. You could have cut them and had them out in the time it's taken to ask these questions. Lloyd |
#45
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Any easy way to delaminate a big transformer
amdx fired this volley in news:lr3lb2$o0j$1@dont-
email.me: No I haven't cracked the NEC manual, but if I didn't understand something, I certainly would. I used to know someone who pretended to be a hospital chief electrician. He WAS an electrician, no doubt about that -- knew all the mechanicals, and most of the rules; and he was the 'boss'. So... I guess he was the hospital's 'chief' electrician, in title. But when asked about a particular method that was suspect, he'd _always_ chirp, "It's in the NEC!", and tell you to mind your own business. Many times, he was wrong (not merely wrong, but patently unsafe), and his one-and-only copy of the full set had gathered dust so long anyone who came into his office could tell they'd never been opened. He couldn't cite much of anything, except that 110V outlets had to be Orange, in "his books". And that was someone who actually had an active subscription to the NEC. We know that's not the case with the arguer here. 'Still waiting for any cite from any authority that says high voltage from line service is safer than lower voltage. We ain't talkin' about Tesla Coils, here. LLoyd |
#46
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 10:58:19 AM UTC-7, Larry Jaques wrote:
On Sun, 27 Jul 2014 11:02:55 -0500, Ignoramus12347 wrote: On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Pretending to be super intelligent, or super knowledgeable about anything, is not something that interests me personally. I have some things that I need done, like how to get copper out of a special transformer, and when I feel that I need to ask, I ask. Good move. If this makes me look bad in the eyes of "machining luminaries" like jon banquer and "precision machinist", so be it. bwa ha ha ha ha ha In their dreams. -- Aim for success, not perfection. Never give up your right to be wrong, because then you will lose the ability to learn new things and move forward with your life. -- Dr. David M. Burns Larry Jackass is a failed automotive mechanic who got out of the business. Larry Jackass is so dumb he confused Rochester fuel injection with a Rochester carburetor. Larry Jackass doesn't like Holly carburetors because he isn't willing to take the time to understand them. Instead he just gave up. Has anyone looked at this fools LinkedIn profile? What a ****ing joke. Check this out: "College majors would have included electrical and mechanical engineering had I gone to college, but I wanted to get straight to tech school and into work out of high school. I've always had an affinity for machines (and they for me) and how things work. I recently researched CNC machining am just now getting a computer controlled router into operation (Dec 2013) for artistic and signmaking endeavors. Building and fabrication are in my blood. Stay tuned for more exciting episodes in the multi-faceted life Larry lives. Specialties: Working with mind, body, and soul in tune with one another. Custom work is my favorite occupation and I thrive on solving all sorts of problems for people. What can I do for you?" The Larry Jackass work history is even worse. Auto mechanic my ass. Larry Jackass worked at an autobody shop doing alignments and as an "electrician". That's it. He then got out of the business according to his pathetic LinkedIn profile. |
#47
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Any easy way to delaminate a big transformer
On Sun, 27 Jul 2014 06:18:24 -0500
Ignoramus12347 wrote: snip I am open to great ideas, if someone knows how I can use my press to separate the transformer, I would be delighted. The press is genuinely double acting and can be used for pulling -- bt the pulling force is a lot less than the pushing force. Copper is sticky/gummy stuff to cut with a saw. Miners used to use chisels to cut float copper into pieces small enough to handle. I would try an air hammer (like they use for muffler removal) with a reasonably sharp bit in it (shrug). -- Leon Fisk Grand Rapids MI/Zone 5b Remove no.spam for email |
#48
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Any easy way to delaminate a big transformer
On 7/27/2014 3:05 PM, Lloyd E. Sponenburgh wrote:
amdx fired this volley in news:lr3lb2$o0j$1@dont- email.me: No I haven't cracked the NEC manual, but if I didn't understand something, I certainly would. I used to know someone who pretended to be a hospital chief electrician. He WAS an electrician, no doubt about that -- knew all the mechanicals, and most of the rules; and he was the 'boss'. So... I guess he was the hospital's 'chief' electrician, in title. But when asked about a particular method that was suspect, he'd _always_ chirp, "It's in the NEC!", and tell you to mind your own business. Many times, he was wrong (not merely wrong, but patently unsafe), and his one-and-only copy of the full set had gathered dust so long anyone who came into his office could tell they'd never been opened. He couldn't cite much of anything, except that 110V outlets had to be Orange, in "his books". And that was someone who actually had an active subscription to the NEC. We know that's not the case with the arguer here. 'Still waiting for any cite from any authority that says high voltage from line service is safer than lower voltage. We ain't talkin' about Tesla Coils, here. LLoyd The reason Tesla coils are safer is the frequency, not necessarily safe, but you can conduct an arc from the coil to one hand and off the other hand and not get hurt. I wouldn't want to do it though. Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#49
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Any easy way to delaminate a big transformer
wrote: ... authority that says high voltage is safer than ... Senile lloyd wants to know how high voltage is safer than low. Anyway, you apparently you never took the hospital electrician's advice of referring you to the NEC manual. A taser is 50,000 volts. Thats high. The amperage there isn't a factor. A stun gun is 900,000 volts. That outta tell you right there that voltage isn't what harms. It's low voltage with higher amps that is harmful. Talk to a physicist or a doctor your own damn lazy self if you want to know what of two voltages fits your satisfaction of what's safer. |
#50
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Any easy way to delaminate a big transformer
On 7/26/2014 2:04 PM, Ignoramus14156 wrote:
I have a couple of water cooled low voltage high current transformers like these: https://lh3.googleusercontent.com/-d...726_131901.jpg They are not the usual kind and have very heavy copper bars and pipes for windings and cooling. I want to know how I can delaminate them in an environmentally conscious fashion. Thanks i Iggy, I'm not sure you need to de-laminate the iron to remove the copper. if you just cut through the windings flush with iron on both sides, then you can use your press to push out the center section. This video shows what I mean, from about 2 minutes to 2:45. I can't tell exactly how your transformers are built but I suspect similar. https://www.youtube.com/watch?v=0md3HyohxCk But wait, this one is a little better, https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. I don't see any reason to disassemble the iron laminations. Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#51
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Any easy way to delaminate a big transformer
amdx fired this volley in news:lr3nki$9s6$1@dont-
email.me: The reason Tesla coils are safer is the frequency, not necessarily safe, but you can conduct an arc from the coil to one hand and off the other hand and not get hurt. I wouldn't want to do it though. Mikek Yes, I know, Mike. I was making the point that power company service is NOT a 'special circumstance' like a Tesla coil. Lloyd |
#52
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Any easy way to delaminate a big transformer
amdx fired this volley in news:lr3puf$pi3$1@dont-
email.me: Iggy, I'm not sure you need to de-laminate the iron to remove the copper. if you just cut through the windings flush with iron on both sides, then you can use your press to push out the center section. This video shows what I mean, from about 2 minutes to 2:45. I can't tell exactly how your transformers are built but I suspect similar. https://www.youtube.com/watch?v=0md3HyohxCk But wait, this one is a little better, https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. I don't see any reason to disassemble the iron laminations. I keep telling him that, Mike. I've disassembled several dozens of those in my life. Again, not to be scrapped, but to be re-built. There was a time when labor was cheaper than materials. Lloyd |
#53
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Any easy way to delaminate a big transformer
On 7/27/2014 4:25 PM, Lloyd E. Sponenburgh wrote:
amdx fired this volley in news:lr3puf$pi3$1@dont- email.me: Iggy, I'm not sure you need to de-laminate the iron to remove the copper. if you just cut through the windings flush with iron on both sides, then you can use your press to push out the center section. This video shows what I mean, from about 2 minutes to 2:45. I can't tell exactly how your transformers are built but I suspect similar. https://www.youtube.com/watch?v=0md3HyohxCk But wait, this one is a little better, https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. I don't see any reason to disassemble the iron laminations. I keep telling him that, Mike. I've disassembled several dozens of those in my life. Again, not to be scrapped, but to be re-built. There was a time when labor was cheaper than materials. Lloyd And here is a better video showing chopping and knocking out the windings. https://www.youtube.com/watch?v=al45MXMp7e0 Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#54
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Any easy way to delaminate a big transformer
On 7/27/2014 4:22 PM, Lloyd E. Sponenburgh wrote:
amdx fired this volley in news:lr3nki$9s6$1@dont- email.me: The reason Tesla coils are safer is the frequency, not necessarily safe, but you can conduct an arc from the coil to one hand and off the other hand and not get hurt. I wouldn't want to do it though. Mikek Yes, I know, Mike. I was making the point that power company service is NOT a 'special circumstance' like a Tesla coil. Lloyd Yep. --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#55
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Any easy way to delaminate a big transformer
On 7/27/2014 3:50 PM, wrote:
wrote: ... authority that says high voltage is safer than ... Senile lloyd wants to know how high voltage is safer than low. Anyway, you apparently you never took the hospital electrician's advice of referring you to the NEC manual. A taser is 50,000 volts. Thats high. The amperage there isn't a factor. A stun gun is 900,000 volts. outta tell you right there that voltage isn't what harms. It's low voltage with higher amps that is harmful. Talk to a physicist or a doctor your own damn lazy self if you want to know what of two voltages fits your satisfaction of what's safer. I'm rather disappointed that I have not been able to educate you about how this all works. I think if you could just get a good understanding of ohms law, you would see immediately were you are mistaken. When I got into this thread I was trying help you understand and prevent others from getting incorrect information. I would hate to confuse you with terms that aren't in your NEC manual, like output impedance and current limited or short pulses or the fact that a stun gun has electrodes that are about 2 inches apart, so the current has little chance to go to the heart. Here is a page that suggests stun guns are limited to 3 ma or 4 ma and most are limited to 1 ma to 2 milliamps. Police tasers use darts which actually pierce the skin that reduce the resistance of the circuit through the body so the voltage does not need to be as high to deliver the same current as if it was on the outside of the skin. How do you reconcile the fact that a car battery can deliver 600 amps but you can hold on to the terminals and survive? Answer: It's because the voltage is low, and will not cause a current large enough to cause harm. If you raise it to say 40 or 50 volts you might be able to start to feel it tingle. If the voltage gets much higher, you are going to want to get loose. The bottom line is the current is dependent on the resistance between your skin and the electrode you touch and the voltage. These sentences might help. The amount of current depends on the voltage and the resistance of the circuit. If the voltage is higher with a constant resistance more current will flow. With a constant voltage, the current is dependent on the resistance, with a lower resistance more current will flow, with a higher resistance a lower current will flow. Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#56
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Any easy way to delaminate a big transformer
On 7/27/2014 3:24 PM, jon_banquer wrote:
On Sunday, July 27, 2014 10:58:19 AM UTC-7, Larry Jaques wrote: On Sun, 27 Jul 2014 11:02:55 -0500, Ignoramus12347 wrote: On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: Aim for success, not perfection. Never give up your right to be wrong, because then you will lose the ability to learn new things and move forward with your life. -- Dr. David M. Burns an "electrician". That's it. He then got out of the business according to his pathetic LinkedIn profile. Hey jon, Are you the jon banquer with knowledge in CadCam? Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#57
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Any easy way to delaminate a big transformer
amdx fired this volley in news:lr3vji$sc0$1@dont-
email.me: Hey jon, Are you the jon banquer with knowledge in CadCam? No, Mike, not "knowledge"... "Industry Expert". Just ask him! snicker Lloyd |
#58
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 3:48:16 PM UTC-7, amdx wrote:
On 7/27/2014 3:24 PM, jon_banquer wrote: On Sunday, July 27, 2014 10:58:19 AM UTC-7, Larry Jaques wrote: On Sun, 27 Jul 2014 11:02:55 -0500, Ignoramus12347 wrote: On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: Aim for success, not perfection. Never give up your right to be wrong, because then you will lose the ability to learn new things and move forward with your life. -- Dr. David M. Burns an "electrician". That's it. He then got out of the business according to his pathetic LinkedIn profile. Hey jon, Are you the jon banquer with knowledge in CadCam? Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com Intelligent CADCAM discussion doesn't happen on Usenet. Try a good independent LinkedIn group that's well moderated. |
#59
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Any easy way to delaminate a big transformer
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#60
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 4:27:29 PM UTC-7, Terry Coombs wrote:
amdx wrote: On 7/27/2014 3:50 PM, wrote: wrote: ... authority that says high voltage is safer than ... Senile lloyd wants to know how high voltage is safer than low. Anyway, you apparently you never took the hospital electrician's advice of referring you to the NEC manual. A taser is 50,000 volts. Thats high. The amperage there isn't a factor. A stun gun is 900,000 volts. outta tell you right there that voltage isn't what harms. It's low voltage with higher amps that is harmful. Talk to a physicist or a doctor your own damn lazy self if you want to know what of two voltages fits your satisfaction of what's safer. I'm rather disappointed that I have not been able to educate you about how this all works. I think if you could just get a good understanding of ohms law, you would see immediately were you are mistaken. When I got into this thread I was trying help you understand and prevent others from getting incorrect information. I would hate to confuse you with terms that aren't in your NEC manual, like output impedance and current limited or short pulses or the fact that a stun gun has electrodes that are about 2 inches apart, so the current has little chance to go to the heart. Here is a page that suggests stun guns are limited to 3 ma or 4 ma and most are limited to 1 ma to 2 milliamps. Police tasers use darts which actually pierce the skin that reduce the resistance of the circuit through the body so the voltage does not need to be as high to deliver the same current as if it was on the outside of the skin. How do you reconcile the fact that a car battery can deliver 600 amps but you can hold on to the terminals and survive? Answer: It's because the voltage is low, and will not cause a current large enough to cause harm. If you raise it to say 40 or 50 volts you might be able to start to feel it tingle. If the voltage gets much higher, you are going to want to get loose. The bottom line is the current is dependent on the resistance between your skin and the electrode you touch and the voltage. These sentences might help. The amount of current depends on the voltage and the resistance of the circuit. If the voltage is higher with a constant resistance more current will flow. With a constant voltage, the current is dependent on the resistance, with a lower resistance more current will flow, with a higher resistance a lower current will flow. Mikek Yer ****in' upwind Mike , Jonboi because mogulah is jonbanqueer already knows everything . And physics and the laws of nature be damned , you're wrong . Because he says so . -- Snag Thanks once again to Terry Coombs for showing just how incredibly stupid Mark Wieber's clique of idiots are. Predictability can be a wonderful thing. :) |
#61
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Any easy way to delaminate a big transformer
On Sun, 27 Jul 2014 07:16:23 -0500, Ignoramus12347
wrote: On 2014-07-26, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: Ignoramus14156 fired this volley in : I want to know how I can delaminate them in an environmentally conscious fashion. Thanks I'm not sure what you mean by "delaminate". What advantage - for scrap value - would de-laminating the laminations have? If you want to just salvage the copper separate from the iron cores, do what we did when we were rebuilding them at Florida Transformer Corp... just saw off the coils flush with both sides of the core, and pull out the copper in the openings. Hammer out whatever is fixed into the openings by varnish. It's a big job to rebuild one by hand (especially considering the floor space it requires, since you must hand-pull the new coils through, instead of bobbin-winding them), but it's only a few minutes work to extract the old copper from the core. OK, how do you saw it on a transformer so big. i There's no method I know of that will effectively dissolve the vacuum- potted varnish out from in-between the lams. Angle grinder with an abrasive metal cutting blade works quite nicely. Shrug -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." |
#62
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Any easy way to delaminate a big transformer
On Sun, 27 Jul 2014 09:26:20 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Lloyd Very well said. Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." |
#63
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 4:49:50 PM UTC-7, Gunner Asch wrote:
On Sun, 27 Jul 2014 09:26:20 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Lloyd Very well said. Gunner -- "Living in the United States now is like being a Tampon. We're in a great place, just at a bad time." It's not well said. It's just another Mark Wieber clique of idiot member showing support to another member. Cliques suck and they're for the weak. |
#64
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Any easy way to delaminate a big transformer
wrote in message
... wrote: ... authority that says high voltage is safer than ... Senile lloyd wants to know how high voltage is safer than low. Anyway, you apparently you never took the hospital electrician's advice of referring you to the NEC manual. A taser is 50,000 volts. Thats high. The amperage there isn't a factor. A stun gun is 900,000 volts. That outta tell you right there that voltage isn't what harms. It's low voltage with higher amps that is harmful. Talk to a physicist or a doctor your own damn lazy self if you want to know what of two voltages fits your satisfaction of what's safer. In case someone out there is naive enough to believe anything morongulah posts, those examples can be used around people because they have an OUTPUT IMPEDANCE high enough to limit the current to below the fatal level. The high voltage itself is NOT the reason, if it were lightning strikes wouldn't kill. http://en.wikipedia.org/wiki/Output_impedance http://en.wikipedia.org/wiki/Lightning_strike Unlike a power transformer they can't by design put out much current. The HF yellow bug swatter for example charges the screen up to 700V but the inverter in mine can deliver only 7 milliAmps continuously into a short circuit such as an ammeter. |
#65
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Any easy way to delaminate a big transformer
"Jim Wilkins" fired this volley in news:lr44uf$ns8
: Unlike a power transformer they can't by design put out much current. The HF yellow bug swatter for example charges the screen up to 700V but the inverter in mine can deliver only 7 milliAmps continuously into a short circuit such as an ammeter. Heh! What's NOT fatal to a human ain't necessarily not fatal to a friggin' mud dauber! I keep one of those near the front door, which always seems to attract wasps. Whenever someone comes or goes through that door in the summer, there's about a 20% chance a wasp will come in. The HF Swatter gits 'em every time. Except, I have to say, if you ONLY shock a wasp with one, it seldom kills them; at least not right away. They seem to be able to recover from enormous damage -- even arcs. Lloyd |
#66
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Any easy way to delaminate a big transformer
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote in message
. 3.70... "Jim Wilkins" fired this volley in news:lr44uf$ns8 : Unlike a power transformer they can't by design put out much current. The HF yellow bug swatter for example charges the screen up to 700V but the inverter in mine can deliver only 7 milliAmps continuously into a short circuit such as an ammeter. Heh! What's NOT fatal to a human ain't necessarily not fatal to a friggin' mud dauber! I keep one of those near the front door, which always seems to attract wasps. Whenever someone comes or goes through that door in the summer, there's about a 20% chance a wasp will come in. The HF Swatter gits 'em every time. Except, I have to say, if you ONLY shock a wasp with one, it seldom kills them; at least not right away. They seem to be able to recover from enormous damage -- even arcs. Lloyd They seem to have some capacitance to provide a brief higher-current ZAP. When a neighbor saw mine he laughed and told me that a buddy was showing off at camp with one and swatted himself on the bare hairy chest, knocking himself flat. |
#67
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Any easy way to delaminate a big transformer
On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote:
amdx fired this volley in news:lr3puf$pi3$1@dont- email.me: Iggy, I'm not sure you need to de-laminate the iron to remove the copper. if you just cut through the windings flush with iron on both sides, then you can use your press to push out the center section. This video shows what I mean, from about 2 minutes to 2:45. I can't tell exactly how your transformers are built but I suspect similar. https://www.youtube.com/watch?v=0md3HyohxCk But wait, this one is a little better, https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. I don't see any reason to disassemble the iron laminations. I keep telling him that, Mike. I've disassembled several dozens of those in my life. Again, not to be scrapped, but to be re-built. There was a time when labor was cheaper than materials. Lloyd The two transformers I have are 1) Big 2) There is no gap between windings and the iron core. It is hard to get a sawzall blade in to get some travel of the blade when cutting. Here's a more detailed picture of the 3 phase transformer. https://lh3.googleusercontent.com/-g...726_131909.jpg i |
#68
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Any easy way to delaminate a big transformer
On 2014-07-28, Ignoramus12347 wrote:
On 2014-07-27, Lloyd E. Sponenburgh lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr3puf$pi3$1@dont- email.me: Iggy, I'm not sure you need to de-laminate the iron to remove the copper. if you just cut through the windings flush with iron on both sides, then you can use your press to push out the center section. This video shows what I mean, from about 2 minutes to 2:45. I can't tell exactly how your transformers are built but I suspect similar. https://www.youtube.com/watch?v=0md3HyohxCk But wait, this one is a little better, https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. I don't see any reason to disassemble the iron laminations. I keep telling him that, Mike. I've disassembled several dozens of those in my life. Again, not to be scrapped, but to be re-built. There was a time when labor was cheaper than materials. Lloyd The two transformers I have are 1) Big 2) There is no gap between windings and the iron core. It is hard to get a sawzall blade in to get some travel of the blade when cutting. Here's a more detailed picture of the 3 phase transformer. https://lh3.googleusercontent.com/-g...726_131909.jpg i The copper bars you see sticking out, are 2 inch wide. i |
#69
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Any easy way to delaminate a big transformer
Ignoramus12347 fired this volley in
news 2) There is no gap between windings and the iron core. No, Ig... there should be no gap between the windings and the core. A "gapped" core is where the "I" piece and the "E" pieces are separate, rather than interleaved. Sometimes, they're even spaced apart a bit ('gapped') to lower the DC saturability of the core. You saw the windings off flush to the SIDES of the core. You'll end up with two fairly flat u-shaped pieces, and a chunk stuck in each opening in the core. You saw flush to the sides, Ig. Basically face-off the sides of the core, and you'll have a whole core, and winding chunks left. Lloyd |
#70
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Any easy way to delaminate a big transformer
Ignoramus12347 fired this volley in
news The copper bars you see sticking out, are 2 inch wide. You didn't show me anything in those pictures that I didn't already surmise from the first one you showed us. You're just not getting it. You don't need to insert the saw blade 'between' anything. Just cut off the parts of the coils that are sticking out past the iron of the core. You might even get away with only doing one side. Use an axe, if that's what you have; circular saw; sawzall; copper-hungry rats... anything that will cut off the exposed parts of the coils. Lloyd |
#71
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Any easy way to delaminate a big transformer
On Sun, 27 Jul 2014 09:26:20 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Lloyd Way back when I was an apprentice boy I realized that while the "Old Sweats", when they got a drawing, would sometimes wander around the shop talking with their mates, "What do you think of this one?" and after a bunch of discussion they'd get a piece of stock and make the damned thing. The young lads were embarrassed to ask and sometimes spent a day or so whittling away at something and then having to throw the half done project in the junk pile because it couldn't be finishes - no way to hold it in the machine. I decided that I'd do the same as the old guys and discovered that one can be amazingly smart when one accesses the minds of five or six other guys :-) -- Cheers, John B. |
#72
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Any easy way to delaminate a big transformer
On 7/27/2014 5:53 PM, Lloyd E. Sponenburgh wrote:
amdx fired this volley in news:lr3vji$sc0$1@dont- email.me: Hey jon, Are you the jon banquer with knowledge in CadCam? No, Mike, not "knowledge"... "Industry Expert". Just ask him! snicker Lloyd So the pdf titled "The Truth about Jon Banquer-Part II" is about the jon the poster on this group? And where is part one? jon is that about you? Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#73
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 6:42:33 PM UTC-7, amdx wrote:
On 7/27/2014 5:53 PM, Lloyd E. Sponenburgh wrote: amdx fired this volley in news:lr3vji$sc0$1@dont- email.me: Hey jon, Are you the jon banquer with knowledge in CadCam? No, Mike, not "knowledge"... "Industry Expert". Just ask him! snicker Lloyd So the pdf titled "The Truth about Jon Banquer-Part II" is about the jon the poster on this group? And where is part one? jon is that about you? Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com Yes it's about me. I'm very happy it exists because it has badly hurt the person who created. The funny part is he's too dumb to realize why. |
#74
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Any easy way to delaminate a big transformer
On 7/27/2014 8:23 PM, Lloyd E. Sponenburgh wrote:
Ignoramus12347 fired this volley in news 2) There is no gap between windings and the iron core. No, Ig... there should be no gap between the windings and the core. A "gapped" core is where the "I" piece and the "E" pieces are separate, rather than interleaved. Sometimes, they're even spaced apart a bit ('gapped') to lower the DC saturability of the core. You saw the windings off flush to the SIDES of the core. You'll end up with two fairly flat u-shaped pieces, and a chunk stuck in each opening in the core. You saw flush to the sides, Ig. Basically face-off the sides of the core, and you'll have a whole core, and winding chunks left. Lloyd Lloyd is right, just cut the copper flush with the front. The videos I posted show it pretty clear. I would use the method shown and only cut one side. That will save the labor to cut both sides. Then use a block on both cut windings and press out the windings. Here are the videos showing the method. And here is a video showing chopping and knocking out the windings. https://www.youtube.com/watch?v=al45MXMp7e0 https://www.youtube.com/watch?v=RnjF5Hj2Udg See 1 minute 48 seconds to 2 minute 20 seconds. https://www.youtube.com/watch?v=0md3HyohxCk 2 minutes to 2:45 Mikek --- This email is free from viruses and malware because avast! Antivirus protection is active. http://www.avast.com |
#75
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Any easy way to delaminate a big transformer
Gunner Asch wrote: Angle grinder with an abrasive metal cutting blade works quite nicely. A wide blade in an air chisel. Less copper dust that way. I've scrapped some big transformers with a wide wood chisel and a hammer. -- Anyone wanting to run for any political office in the US should have to have a DD214, and a honorable discharge. |
#76
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Any easy way to delaminate a big transformer
On Saturday, July 26, 2014 11:44:57 PM UTC-4, jon_banquer wrote:
On Saturday, July 26, 2014 6:17:34 PM UTC-7, PrecisionmachinisT wrote: "Ignoramus14156" wrote in message ... I have a couple of water cooled low voltage high current transformers like these: https://lh3.googleusercontent.com/-d...726_131901.jpg They are not the usual kind and have very heavy copper bars and pipes for windings and cooling. I want to know how I can delaminate them in an environmentally conscious fashion. Thanks I swear you couldn't pour **** out of a boot without asking on usenet, if the instructions were written on the bottom... -you have a large hydraulic press, ****ing learn to USE it. I see no difference between iggy continuously posting question after question here without doing any thinking and this kind of poster: Someone who has a brake job done on his wife's car and when the job is done gets on Usenet and bitches about the price because he's too much of a ****ing pussy to ask the mechanic where he got the brake parts from. iggy's not mechanical. iggy never will be mechanical. iggy will never be any kind of decent machinist because he can't think and reason. iggy thinks he's really clever asking others on Usenet to think for him. He doesn't realize how much he hurts himself with this mentality. What's worse are people that for years make every excuse for this kind of behavior. It makes me sick. Get a friggin' life. |
#77
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 8:06:17 PM UTC-4, jon_banquer wrote:
[..] Cliques suck and they're for the weak. Ahh, the Cobra-Kai Solid Modeling Dojo method. Sweep the leg! |
#78
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Any easy way to delaminate a big transformer
On Monday, July 28, 2014 11:02:29 AM UTC-7, rangerssuck wrote:
On Sunday, July 27, 2014 8:06:17 PM UTC-4, jon_banquer wrote: [..] Cliques suck and they're for the weak. Ahh, the Cobra-Kai Solid Modeling Dojo method. Sweep the leg! Where did you say your mechanic got those brake parts from? Still too much of a ****ing pussy to ask him? |
#79
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Any easy way to delaminate a big transformer
On Monday, July 28, 2014 10:57:20 AM UTC-7, rangerssuck wrote:
Get a friggin' life... said the anonymous posting pussy who thinks it's okay to attach others who post with their real name. **** off and die, asshole. |
#80
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Any easy way to delaminate a big transformer
On Sunday, July 27, 2014 9:37:22 PM UTC-4, wrote:
On Sun, 27 Jul 2014 09:26:20 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: amdx fired this volley in news:lr2s10$1rr$2@dont- email.me: I have a feeling that iggy is doing just fine for himself. It pretty much seems that way to anyone who isn't jealous of him. He usually forges ahead, but when he butts up against something unfamiliar, he asks. What's different about that from the way any competent tradesman works? "Just try anything and if it doesn't work we'll try something else" is a pretty expensive mantra (at the very least in man-hours, on a low-margin task), especially with all the varied experiences on tap on the web. Sometimes I hire 'experts' to solve materials handling issues (powders and dusts, not metal). Usually, it's worth the money. Lloyd Way back when I was an apprentice boy I realized that while the "Old Sweats", when they got a drawing, would sometimes wander around the shop talking with their mates, "What do you think of this one?" and after a bunch of discussion they'd get a piece of stock and make the damned thing. The young lads were embarrassed to ask and sometimes spent a day or so whittling away at something and then having to throw the half done project in the junk pile because it couldn't be finishes - no way to hold it in the machine. I decided that I'd do the same as the old guys and discovered that one can be amazingly smart when one accesses the minds of five or six other guys :-) Been there and I wish I had done that back then, too. |
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