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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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A Very Light Car
On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress
wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric |
#2
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A Very Light Car
On Mar 25, 8:04*pm, wrote:
.. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Take a look at http://www.cheapsportscar.net/ Dan |
#3
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A Very Light Car
On Mon, 25 Mar 2013 17:04:19 -0700, wrote:
On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. -- Ed Huntress |
#4
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A Very Light Car
On Mar 25, 5:04*pm, wrote:
On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric http://www.lazzemetalshaping.com/ind...=cat/cat31.htm |
#5
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A Very Light Car
On Mar 25, 6:09*pm, jon_banquer wrote:
On Mar 25, 5:04*pm, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric http://www.lazzemetalshaping.com/ind...esults/Categor.... http://www.lazzemetalshaping.com/ind...e=cat/cat2.htm |
#6
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A Very Light Car
On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress
wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. Correction: Where I said "Chapman," read "Champion." Colin Chapman was the founder of Lotus Cars. Ron Champion is the Locost guy. I had Lotus on the brain. -- Ed Huntress |
#7
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A Very Light Car
On Mon, 25 Mar 2013 21:23:36 -0400, Ed Huntress
wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. Correction: Where I said "Chapman," read "Champion." Colin Chapman was the founder of Lotus Cars. Ron Champion is the Locost guy. I had Lotus on the brain. The genuine Lotus 7. Colin Chapman's ultimate "add lightness" exrecise. Good friend of mine has all the jigs and has built or rebuilt more 7s in North America than Chapman. Lots of "originals" are original serial number tags on a Wolf built chassis. If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! |
#9
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A Very Light Car
On Mon, 25 Mar 2013 17:04:19 -0700, wrote:
On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet You'd better include ear plugs + muffs there, Eric. metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. I wanted a Lotus Europa for the longest time as a teen. Then I saw one in person and that dream dissolved. It was in ratty shape, smoked, and had a splintering body. I switched to a Countach. I'd still take one if anyone has a spare. What do you see in the Lotus 6 which would make you want to own one? I rode in a holey MGTD in LoCal for a year and wouldn't ever want to own one. It took my buddy Tommy several thousand dollars a year just to keep it running, not including maintenance items or gas. The 6 seems to fit into that slot in my eyes. -- If we can ever make red tape nutritional, we can feed the world. --Robert Schaeberle |
#10
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A Very Light Car
On Mon, 25 Mar 2013 22:12:54 -0400, wrote:
If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ |
#11
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A Very Light Car
On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost
wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? In NJ, three-wheelers are licensed as motorcycles. The only problem is that you have to wear a Bell-approved helmet or you could get a ticket. It's unlikely that you would, though. -- Ed Huntress How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ |
#12
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A Very Light Car
"Ed Huntress" wrote in message
... On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? In NJ, three-wheelers are licensed as motorcycles. The only problem is that you have to wear a Bell-approved helmet or you could get a ticket. It's unlikely that you would, though. Whaaat? In NJ, troopers ticket you fer not washing yer car! Or mebbe dats just NY license plates.... LOL.. MC helmets: the beginning of the Public Castration. -- EA -- Ed Huntress How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ |
#13
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A Very Light Car
On Tue, 26 Mar 2013 13:10:58 -0400, "Existential Angst"
wrote: "Ed Huntress" wrote in message .. . On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? In NJ, three-wheelers are licensed as motorcycles. The only problem is that you have to wear a Bell-approved helmet or you could get a ticket. It's unlikely that you would, though. Whaaat? In NJ, troopers ticket you fer not washing yer car! Or mebbe dats just NY license plates.... LOL.. Actually, our laws on "alternative" cars are pretty lax. You can drive almost anything if it has brakes and headights. No fenders are required; engines can be uncovered; and on and on. MC helmets: the beginning of the Public Castration. Pfffht. When I see a motorcyclist without a helmet, I hope he hits something hard, to save us the trouble of keeping another vegetable alive. -- Ed Huntress |
#14
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A Very Light Car
On Tue, 26 Mar 2013 13:26:22 -0400, Ed Huntress
wrote: On Tue, 26 Mar 2013 13:10:58 -0400, "Existential Angst" wrote: MC helmets: the beginning of the Public Castration. Pfffht. When I see a motorcyclist without a helmet, I hope he hits something hard, to save us the trouble of keeping another vegetable alive. Are you saying that if you were riding, you wouldn't expect dew rags and tattoos to have some cushioning value? And what about your IMAGE for gods sake? Do you really want people to ponder that your skull might not have as much concrete as EA's? |
#15
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A Very Light Car
"Ed Huntress" wrote in message
... On Tue, 26 Mar 2013 13:10:58 -0400, "Existential Angst" wrote: "Ed Huntress" wrote in message . .. On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? In NJ, three-wheelers are licensed as motorcycles. The only problem is that you have to wear a Bell-approved helmet or you could get a ticket. It's unlikely that you would, though. Whaaat? In NJ, troopers ticket you fer not washing yer car! Or mebbe dats just NY license plates.... LOL.. Actually, our laws on "alternative" cars are pretty lax. You can drive almost anything if it has brakes and headights. No fenders are required; engines can be uncovered; and on and on. MC helmets: the beginning of the Public Castration. Pfffht. When I see a motorcyclist without a helmet, I hope he hits something hard, to save us the trouble of keeping another vegetable alive. I stopped riding bikes cuz the helmets would mess up my hair. I hated that. Also -- bike riding on a hot summer day is not much more comfortable than riding on a cold winter day -- holy ****, do those helmets get *hot* -- ESP in traffic.... And you need to be covered up from the sun on long rides, cuz you can really get a helluva burn. I don't miss bike riding at all, actually... lol And, the point remains: safety-wise or not, the *requirement* for helmets is the castration. Some states, afaik, still don't have helmet laws. Oh, another tidbit: Quadriplegia, some time ago, amongst 18-25 year olds, in CA, was almost epidemic -- not from crushed skills, but from broken necks in mc crashes, thought to be exacerbated by the extra mass supported by the neck. Go figger, eh? AND their xyz-amendment rights were violated!!!! lol -- EA -- Ed Huntress |
#16
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A Very Light Car
On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost
wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? Nope. Cannot even build a 3 wheeler with 2 at the front and one at the back - the only one licenseable is the CanAm Spyder, or one build before something like 1960. How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. No 4 wheel motorcycles in Ontario. Think it is Canada wide. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ Fantastic little machine - it would have to be registered as a Quad - which is restricted to where it can be driven. I think these rules need to be changed. |
#17
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A Very Light Car
On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress
wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric |
#18
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A Very Light Car
On Mon, 25 Mar 2013 20:27:19 -0700, Larry Jaques
wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet You'd better include ear plugs + muffs there, Eric. metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. I wanted a Lotus Europa for the longest time as a teen. Then I saw one in person and that dream dissolved. It was in ratty shape, smoked, and had a splintering body. I switched to a Countach. I'd still take one if anyone has a spare. What do you see in the Lotus 6 which would make you want to own one? I rode in a holey MGTD in LoCal for a year and wouldn't ever want to own one. It took my buddy Tommy several thousand dollars a year just to keep it running, not including maintenance items or gas. The 6 seems to fit into that slot in my eyes. It's not the exact car that I want, but the esthetics of the car, the body design, really please me. There is a Ferrari from the early fifties that I like even more but I can't remember the model. But it's not the exact car I want either. I have an idea, a couple actually, of what I want for a custom made sports car. To get that car I would need to build it myself. But there is no reason to start completely from scratch, I can use cosmetic and mechanical design elements from other cars. The English and Italian design esthetics greatly appeal to me. Eric |
#19
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A Very Light Car
On Wed, 27 Mar 2013 08:29:09 -0700, wrote:
On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. -- Ed Huntress |
#20
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 08:38:23 -0700, wrote:
On Mon, 25 Mar 2013 20:27:19 -0700, Larry Jaques wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I am now re-reading the book for perhaps the 7th time. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. And I can understand the book, the principals described in it are described so well. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet You'd better include ear plugs + muffs there, Eric. metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. I wanted a Lotus Europa for the longest time as a teen. Then I saw one in person and that dream dissolved. It was in ratty shape, smoked, and had a splintering body. I switched to a Countach. I'd still take one if anyone has a spare. What do you see in the Lotus 6 which would make you want to own one? I rode in a holey MGTD in LoCal for a year and wouldn't ever want to own one. It took my buddy Tommy several thousand dollars a year just to keep it running, not including maintenance items or gas. The 6 seems to fit into that slot in my eyes. It's not the exact car that I want, but the esthetics of the car, the body design, really please me. There is a Ferrari from the early fifties that I like even more but I can't remember the model. Possibly an original 166 MM Barchetta. If you can find a photo of a 1948 Cisitalia, you'll see where that whole school of body design came from. Its culmination was the 427 Cobra roadster. The AC Ace, which was the basis of the Cobras, was an admitted copy of the Barchetta -- without the 1.5 liter V12. Pistons like thimbles but it went like hell. -- Ed Huntress But it's not the exact car I want either. I have an idea, a couple actually, of what I want for a custom made sports car. To get that car I would need to build it myself. But there is no reason to start completely from scratch, I can use cosmetic and mechanical design elements from other cars. The English and Italian design esthetics greatly appeal to me. Eric |
#21
Posted to rec.crafts.metalworking
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A Very Light Car
On 27/03/13 15:50, Ed Huntress wrote:
On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. |
#22
Posted to rec.crafts.metalworking
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A Very Light Car
On Tue, 26 Mar 2013 23:15:37 -0400, wrote:
On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? Nope. Cannot even build a 3 wheeler with 2 at the front and one at the back - the only one licenseable is the CanAm Spyder, or one build before something like 1960. How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. No 4 wheel motorcycles in Ontario. Think it is Canada wide. Interesting. A friend in Ontario told me he's seeing lots of those training wheels which are massively popular in the US. Could be a nasty surprise for owners if cops decide to crack down. One I saw up close had enough bodywork that you couldn't see that the original rear wheel was still there unless you were looking hard. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ Fantastic little machine - it would have to be registered as a Quad - which is restricted to where it can be driven. I think these rules need to be changed. One thing it tells me is that vehicles like the Aptera trying to duck crash test certification by pretending to be motorcycles, will be non starters in many jurisdictions. Insurance costs might be prohibitive anyway. Side note: I saw a Spyder wheel into a 711 lot the other day by cutting across an adjoining parking lot. He was doing about 50 when he left the roadway. Sloped and humped asphalt, I thought he might go airborne. Definitely reckless and I'm no prude about such things. I immediately thought Kenny Powers! |
#23
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 16:16:22 +0000, David Billington
wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. -- Ed Huntress There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. |
#24
Posted to rec.crafts.metalworking
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A Very Light Car
On 27/03/13 16:23, Ed Huntress wrote:
On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. |
#25
Posted to rec.crafts.metalworking
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A Very Light Car
On Mar 27, 11:50*am, Ed Huntress wrote:
most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. Ed Huntress I had an interest in the Locost a while back. i do not remember which web site , but someone has analysed the original Locost frame and published the design of a modified frame that is much stiffer than the original frame. Dan |
#26
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 20:15:53 +0000, David Billington
wrote: On 27/03/13 16:23, Ed Huntress wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. I'll tell you frankly, I have to re-read the description of how it works, because it hasn't sunk in very well yet. As for the monoshock, Stnaiforth describes it thus: "This is a front suspension design that approximates to a beam axle in bump and rebound and a mega-stiff anti-roll bar in roll within a robust and finely adjustable single mechanism." You'll have to see it for yourself. By the time you get to that part of the book you've learned that current practice is to have virtually no roll compliance at all. The Belleville washers provide roll resistance. The single shock (damper) and spring provide the bump and rebound resistance. The two functions of bump/rebound control and roll resistance are completely separated. It's very strange. Apparently it came along in the early '90s in small formula classes and moved up. Regarding bump/rebound, it appears that in F1, 3/4 of it is compliance of the tires; 1/4 is suspension. This is a very different world than the one I'm used to. You should find the book interesting. -- Ed Huntess |
#27
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 13:28:25 -0700 (PDT), "
wrote: On Mar 27, 11:50*am, Ed Huntress wrote: most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. Ed Huntress I had an interest in the Locost a while back. i do not remember which web site , but someone has analysed the original Locost frame and published the design of a modified frame that is much stiffer than the original frame. Dan Yeah, I think there are at least a couple of them. I haven't checked into them carefully. It had some obvious room for improvement but the torsional stiffness issue is a chronic one with space-frame chassis that are narrow or that have thin sides. That's most of them. There's just no room to get a torsion-resisting structure in there, and if it's an open car, you have no bracing across the top to compensate. A top, with triangulated tubes, solves everything. A roll bar tricked with diagonals to the chassis is a big help but a lot of racing class rules don't allow structure that's obviously intended to stiffen the car and improve performance. One of the two original space-frame roadsters, the Mercedes-Benz 300 SLR race car from 1952, (the other was the Lotus 6 we've been discussing) solved it as well as any car since. It consisted of a pair of bridge-like tube-frame "boxes" in each sill. The result was a wide and high sill that was hard to step over. When they applied the design to their road-going coupe, the M-B 300 SL Gullwing, they had to open the doors upward to make it practical to get in and out. You had to hoist yourself by the door handle. g That was the entire reason for the gull-wing configuration. Another solution is a tubular box down the middle of the car, known as a central torsion box. The British TVR used that approach and it had pretty good stiffness. (Lotus did it in sheet metal in the original Lotus Elan, 1961). It makes the car a little wider but today's car shapes handle it with no trouble. As I said, it's been a chronic problem from the beginning. It's led to a lot of hybrid designs, starting with stressing the body skin on the sides of the passnger compartment, as in the Lotus 7 and the Locost, which helps a little bit; to the monocoque central bay on the racing Jaguar D-Type (1954), made of magnesium alloy sheet (Elektron). Today, with carbon fiber and tub-like monocoques, the problem is largely solved. But not completely. It's still the weak link in an open car. -- Ed Huntress |
#28
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress
wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric |
#29
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 14:55:30 -0700, wrote:
On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric Well then, it sounds like you're ready for the English wheels and other stuff. I've talked to a lot of people who have talked about it. g If you get down to doing it, please let us know. I'm sure others here will be interested. -- Ed Huntress |
#30
Posted to rec.crafts.metalworking
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A Very Light Car
On 27/03/13 20:44, Ed Huntress wrote:
On Wed, 27 Mar 2013 20:15:53 +0000, David Billington wrote: On 27/03/13 16:23, Ed Huntress wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. I'll tell you frankly, I have to re-read the description of how it works, because it hasn't sunk in very well yet. As for the monoshock, Stnaiforth describes it thus: "This is a front suspension design that approximates to a beam axle in bump and rebound and a mega-stiff anti-roll bar in roll within a robust and finely adjustable single mechanism." You'll have to see it for yourself. By the time you get to that part of the book you've learned that current practice is to have virtually no roll compliance at all. The Belleville washers provide roll resistance. The single shock (damper) and spring provide the bump and rebound resistance. The two functions of bump/rebound control and roll resistance are completely separated. It's very strange. Apparently it came along in the early '90s in small formula classes and moved up. Regarding bump/rebound, it appears that in F1, 3/4 of it is compliance of the tires; 1/4 is suspension. This is a very different world than the one I'm used to. You should find the book interesting. I'll have to look up how much the book is and see if I like the price, I don't mind buying an expensive book if I think the information contained is worth while a good example would be the books by Oppi Untracht, absolute goldmines of information, not cheap but worth every penny of the price IMHO. A mate of mine did some work on the McLaren MP4-12C and it had some new, well maybe for a roadish car, ideas such as the Z bar IIRC which was like a anti roll bar (sway bar US) but connected so to control squat. I'd not heard of it before but no longer circulate with people in the racing world. |
#31
Posted to rec.crafts.metalworking
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A Very Light Car
On 27/03/13 22:06, Ed Huntress wrote:
On Wed, 27 Mar 2013 14:55:30 -0700, wrote: On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric Well then, it sounds like you're ready for the English wheels and other stuff. I've talked to a lot of people who have talked about it. g If you get down to doing it, please let us know. I'm sure others here will be interested. I've got a wheeling machine (English wheel US) that I built years ago and have used it and it works but haven't really found the time to put it to good effect yet. I was fortunate enough to attend Manchester HS in Ct during junior high and did an evening course in metal smithing then went on to attend the HS when old enough and again did metal smithing under the late Jonathan Hewey and covered pewter (Brittania metal), copper, and brass forming and raising. Something I really enjoy and have subsequently done metal spinning, mostly self taught. It does give a good appreciation of manual forming which I think helps when I have gone on to do simple press tools and more complicated forming. |
#32
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 22:14:37 +0000, David Billington
wrote: On 27/03/13 20:44, Ed Huntress wrote: On Wed, 27 Mar 2013 20:15:53 +0000, David Billington wrote: On 27/03/13 16:23, Ed Huntress wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. I'll tell you frankly, I have to re-read the description of how it works, because it hasn't sunk in very well yet. As for the monoshock, Stnaiforth describes it thus: "This is a front suspension design that approximates to a beam axle in bump and rebound and a mega-stiff anti-roll bar in roll within a robust and finely adjustable single mechanism." You'll have to see it for yourself. By the time you get to that part of the book you've learned that current practice is to have virtually no roll compliance at all. The Belleville washers provide roll resistance. The single shock (damper) and spring provide the bump and rebound resistance. The two functions of bump/rebound control and roll resistance are completely separated. It's very strange. Apparently it came along in the early '90s in small formula classes and moved up. Regarding bump/rebound, it appears that in F1, 3/4 of it is compliance of the tires; 1/4 is suspension. This is a very different world than the one I'm used to. You should find the book interesting. I'll have to look up how much the book is and see if I like the price, I don't mind buying an expensive book if I think the information contained is worth while a good example would be the books by Oppi Untracht, absolute goldmines of information, not cheap but worth every penny of the price IMHO. A mate of mine did some work on the McLaren MP4-12C and it had some new, well maybe for a roadish car, ideas such as the Z bar IIRC which was like a anti roll bar (sway bar US) but connected so to control squat. I'd not heard of it before but no longer circulate with people in the racing world. Oppi Untracht's book on Amazon look great, but gulp! $94?? Wow. I'll look for it in a library. Regarding the Z-bar and McLaren's new idea....don't upset your friend, but Formula V cars were using them in the US in 1971. g I was an SCCA driver and tech inspector at the time, and I remember the first time I saw one. I made the driver take a couple of laps before I'd approve it. I expected him to spin out on the first turn, but it worked pretty well. They enjoyed a year or two of great enthusiasm, and then they died out. I haven't seen a FV for 30 years, so I don't know if they ever came back. But it was some California FV driver who came up with the first ones I saw, and I think they were a new idea then. A lot of racing ideas seem to come around in circles. Like direct injection. M-B had it in their F1 car in 1954; won two world championships with it; and then dropped it. Then there was Chapparal's two-speed automatic transmission, with which they blew away competition all over the world...and you know the rest. -- Ed Huntress |
#33
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 22:26:01 +0000, David Billington
wrote: On 27/03/13 22:06, Ed Huntress wrote: On Wed, 27 Mar 2013 14:55:30 -0700, wrote: On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric Well then, it sounds like you're ready for the English wheels and other stuff. I've talked to a lot of people who have talked about it. g If you get down to doing it, please let us know. I'm sure others here will be interested. I've got a wheeling machine (English wheel US) that I built years ago and have used it and it works but haven't really found the time to put it to good effect yet. I was fortunate enough to attend Manchester HS in Ct during junior high and did an evening course in metal smithing then went on to attend the HS when old enough and again did metal smithing under the late Jonathan Hewey and covered pewter (Brittania metal), copper, and brass forming and raising. Something I really enjoy and have subsequently done metal spinning, mostly self taught. It does give a good appreciation of manual forming which I think helps when I have gone on to do simple press tools and more complicated forming. |
#34
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 22:26:01 +0000, David Billington
wrote: On 27/03/13 22:06, Ed Huntress wrote: On Wed, 27 Mar 2013 14:55:30 -0700, wrote: On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric Well then, it sounds like you're ready for the English wheels and other stuff. I've talked to a lot of people who have talked about it. g If you get down to doing it, please let us know. I'm sure others here will be interested. I've got a wheeling machine (English wheel US) that I built years ago and have used it and it works but haven't really found the time to put it to good effect yet. I was fortunate enough to attend Manchester HS in Ct during junior high and did an evening course in metal smithing then went on to attend the HS when old enough and again did metal smithing under the late Jonathan Hewey and covered pewter (Brittania metal), copper, and brass forming and raising. Something I really enjoy and have subsequently done metal spinning, mostly self taught. It does give a good appreciation of manual forming which I think helps when I have gone on to do simple press tools and more complicated forming. If you have any of that work you'd like to show us, I'm sure it will be appreciated. A lot of people have expressed interest from time to time. There was another guy here a while ago who apparently does some raising and forming work, but he disappeared just after I came back here. I had wanted to ask to see his work, too. It is fascinating. -- Ed Huntress |
#35
Posted to rec.crafts.metalworking
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A Very Light Car
On 27/03/13 22:35, Ed Huntress wrote:
On Wed, 27 Mar 2013 22:14:37 +0000, David Billington wrote: On 27/03/13 20:44, Ed Huntress wrote: On Wed, 27 Mar 2013 20:15:53 +0000, David Billington wrote: On 27/03/13 16:23, Ed Huntress wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. I'll tell you frankly, I have to re-read the description of how it works, because it hasn't sunk in very well yet. As for the monoshock, Stnaiforth describes it thus: "This is a front suspension design that approximates to a beam axle in bump and rebound and a mega-stiff anti-roll bar in roll within a robust and finely adjustable single mechanism." You'll have to see it for yourself. By the time you get to that part of the book you've learned that current practice is to have virtually no roll compliance at all. The Belleville washers provide roll resistance. The single shock (damper) and spring provide the bump and rebound resistance. The two functions of bump/rebound control and roll resistance are completely separated. It's very strange. Apparently it came along in the early '90s in small formula classes and moved up. Regarding bump/rebound, it appears that in F1, 3/4 of it is compliance of the tires; 1/4 is suspension. This is a very different world than the one I'm used to. You should find the book interesting. I'll have to look up how much the book is and see if I like the price, I don't mind buying an expensive book if I think the information contained is worth while a good example would be the books by Oppi Untracht, absolute goldmines of information, not cheap but worth every penny of the price IMHO. A mate of mine did some work on the McLaren MP4-12C and it had some new, well maybe for a roadish car, ideas such as the Z bar IIRC which was like a anti roll bar (sway bar US) but connected so to control squat. I'd not heard of it before but no longer circulate with people in the racing world. Oppi Untracht's book on Amazon look great, but gulp! $94?? Wow. I'll My local provincial book shop in Bath UK had a copy of "Metal Techniques for Craftsmen" in stock about 15 - 20 years ago so I had a chance to peruse it before buying and I thought it worth every penny so walked out with it after paying. The price on the cover is £30 with the UK net book price agreement in those days, I thought a bit more but it was a while ago. Not been to Foyles in many years but that was great as it had such a large selection you could find almost anything. IIRC I was told there was a bigger bookshop in NYC but can't stand the place, NYC that is. BTW the bookshop doesn't have any copies these days as likely too expensive to have sitting on a shelf just in case someone wants such a niche subject book. Z bar I have no doubt it wasn't a new idea to McLaren just someone decided it suited the nature of the design and used it to good effect with modern refinements. Chapparal and 2spd auto, not heard of that but have heard of the later GT40s with the 7 litre? engine and 2 spd ex Ford Fairline? 2 spd auto boxes, any connection? One of the earlier GT40 works drivers used to live nearby and told me a few stories of problems and experiences with the earlier cars. look for it in a library. Regarding the Z-bar and McLaren's new idea....don't upset your friend, but Formula V cars were using them in the US in 1971. g I was an SCCA driver and tech inspector at the time, and I remember the first time I saw one. I made the driver take a couple of laps before I'd approve it. I expected him to spin out on the first turn, but it worked pretty well. They enjoyed a year or two of great enthusiasm, and then they died out. I haven't seen a FV for 30 years, so I don't know if they ever came back. But it was some California FV driver who came up with the first ones I saw, and I think they were a new idea then. A lot of racing ideas seem to come around in circles. Like direct injection. M-B had it in their F1 car in 1954; won two world championships with it; and then dropped it. Then there was Chapparal's two-speed automatic transmission, with which they blew away competition all over the world...and you know the rest. |
#36
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 23:02:02 +0000, David Billington
wrote: On 27/03/13 22:35, Ed Huntress wrote: On Wed, 27 Mar 2013 22:14:37 +0000, David Billington wrote: On 27/03/13 20:44, Ed Huntress wrote: On Wed, 27 Mar 2013 20:15:53 +0000, David Billington wrote: On 27/03/13 16:23, Ed Huntress wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Looks like I'll have to add that to my Christmas list for next year, must be the final instalment unless a ghost writer is used . I've not run across the use of belleville washers in race car suspension but don't doubt it. I considered using them as a replacement for the 1/4 elliptics on my mk1 AH Sprite but never made anything as bearing loads looked too high but then Issigonis or Moulton used very stiff rubber springs near the body pivot and that worked well so may have to look again. For a single damper each end do they have some funky pivot to allow damping of the moving wheel against the unmoving one and the body. If I'm curious enough I guess I'll have to bring Christmas forward. I'll tell you frankly, I have to re-read the description of how it works, because it hasn't sunk in very well yet. As for the monoshock, Stnaiforth describes it thus: "This is a front suspension design that approximates to a beam axle in bump and rebound and a mega-stiff anti-roll bar in roll within a robust and finely adjustable single mechanism." You'll have to see it for yourself. By the time you get to that part of the book you've learned that current practice is to have virtually no roll compliance at all. The Belleville washers provide roll resistance. The single shock (damper) and spring provide the bump and rebound resistance. The two functions of bump/rebound control and roll resistance are completely separated. It's very strange. Apparently it came along in the early '90s in small formula classes and moved up. Regarding bump/rebound, it appears that in F1, 3/4 of it is compliance of the tires; 1/4 is suspension. This is a very different world than the one I'm used to. You should find the book interesting. I'll have to look up how much the book is and see if I like the price, I don't mind buying an expensive book if I think the information contained is worth while a good example would be the books by Oppi Untracht, absolute goldmines of information, not cheap but worth every penny of the price IMHO. A mate of mine did some work on the McLaren MP4-12C and it had some new, well maybe for a roadish car, ideas such as the Z bar IIRC which was like a anti roll bar (sway bar US) but connected so to control squat. I'd not heard of it before but no longer circulate with people in the racing world. Oppi Untracht's book on Amazon look great, but gulp! $94?? Wow. I'll My local provincial book shop in Bath UK had a copy of "Metal Techniques for Craftsmen" in stock about 15 - 20 years ago so I had a chance to peruse it before buying and I thought it worth every penny so walked out with it after paying. The price on the cover is £30 with the UK net book price agreement in those days, I thought a bit more but it was a while ago. Not been to Foyles in many years but that was great as it had such a large selection you could find almost anything. IIRC I was told there was a bigger bookshop in NYC but can't stand the place, NYC that is. BTW the bookshop doesn't have any copies these days as likely too expensive to have sitting on a shelf just in case someone wants such a niche subject book. Z bar I have no doubt it wasn't a new idea to McLaren just someone decided it suited the nature of the design and used it to good effect with modern refinements. I just looked and I see they're still used in vintage FV racing. Chapparal and 2spd auto, not heard of that but have heard of the later GT40s with the 7 litre? engine and 2 spd ex Ford Fairline? 2 spd auto boxes, any connection? Jeez. I didn't know that Ford used an automatic. Or maybe I forgot. My head is awfully cluttered with trivia and junk and some of it certainly is getting pushed out. g The Chaparral 2C was the original winged race car, which revolutionized racing of all kinds: http://en.wikipedia.org/wiki/Chaparral_Cars There were one or two earlier attempts with fixed wings, but they never caught on. The Chaparral wing was adjustable with the driver's left foot. The transmission was a Chevy Powerglide with a special torque converter, built by Chevy's nonexistant (!) racing dept. The torque converter provided the equivalent of three speeds, so, with the two-speed clutchless shifting, it gave the car roughly 6 speeds and left one foot free to work the wing. It had more power than it could deliver to the track, anyway, so the loss in the transmission was not a handicap. Chapparal's adjustable wing was solid and safe, but some of the copy-cats weren't, and so the FIA outlawed adjustable wings. The Chapparal actually was shaking up road racing in Europe before Ford did. But the FIA disallowed one of their cars at Le Mans a few years later and they got ****ed off and quit. The same thing happened to Ford a year or two later, when the FIA imposed the 5-liter limit. I'll have to look up some history on the Fords and see what that transmission was all about. I thought they used conventional boxes, made by Kar Kraft. -- Ed Huntress One of the earlier GT40 works drivers used to live nearby and told me a few stories of problems and experiences with the earlier cars. look for it in a library. Regarding the Z-bar and McLaren's new idea....don't upset your friend, but Formula V cars were using them in the US in 1971. g I was an SCCA driver and tech inspector at the time, and I remember the first time I saw one. I made the driver take a couple of laps before I'd approve it. I expected him to spin out on the first turn, but it worked pretty well. They enjoyed a year or two of great enthusiasm, and then they died out. I haven't seen a FV for 30 years, so I don't know if they ever came back. But it was some California FV driver who came up with the first ones I saw, and I think they were a new idea then. A lot of racing ideas seem to come around in circles. Like direct injection. M-B had it in their F1 car in 1954; won two world championships with it; and then dropped it. Then there was Chapparal's two-speed automatic transmission, with which they blew away competition all over the world...and you know the rest. |
#37
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 11:50:19 -0400, Ed Huntress
wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. There's little in there that's useful or practical for road cars, but it shows you that the high-end formula car suspensions are tuned for maximum weirdness. Have fun. MOST locosts end up being clumsy overweight pigs that don't handle any better than any of the cars used as parts doners. |
#38
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 09:18:55 -0700, whoyakidding's ghost
wrote: On Tue, 26 Mar 2013 23:15:37 -0400, wrote: On Tue, 26 Mar 2013 08:57:47 -0700, whoyakidding's ghost wrote: On Mon, 25 Mar 2013 22:12:54 -0400, wrote: If it wasn't so hard to insure and register a non-original 7 in Ontario, I'd have one!!!! Can you do a Morgan there and license it as a motorcycle? Maybe use the donor engine's registration? Nope. Cannot even build a 3 wheeler with 2 at the front and one at the back - the only one licenseable is the CanAm Spyder, or one build before something like 1960. How do they handle the Harleys with training wheels (4 wheels total) in Ontario? I've read that they're illegal in some states but it's a gray area with cops using them. No 4 wheel motorcycles in Ontario. Think it is Canada wide. Interesting. A friend in Ontario told me he's seeing lots of those training wheels which are massively popular in the US. Could be a nasty surprise for owners if cops decide to crack down. One I saw up close had enough bodywork that you couldn't see that the original rear wheel was still there unless you were looking hard. You actually can have as many wheels on the vehicle as you want, as long as no more than 3 can contact the road at any time.. Hannigan was into sidecars and originally from Ontario. Check out what he's up to. http://thekneeslider.com/honda-gold-...n-motorsports/ Fantastic little machine - it would have to be registered as a Quad - which is restricted to where it can be driven. I think these rules need to be changed. One thing it tells me is that vehicles like the Aptera trying to duck crash test certification by pretending to be motorcycles, will be non starters in many jurisdictions. Insurance costs might be prohibitive anyway. Side note: I saw a Spyder wheel into a 711 lot the other day by cutting across an adjoining parking lot. He was doing about 50 when he left the roadway. Sloped and humped asphalt, I thought he might go airborne. Definitely reckless and I'm no prude about such things. I immediately thought Kenny Powers! Also, a motorcycle in Canada must have HANDLEBARS, not a steering wheel, and the driver must sit ASTRIDE the seat - no bench or bucket. |
#39
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 12:23:06 -0400, Ed Huntress
wrote: On Wed, 27 Mar 2013 16:16:22 +0000, David Billington wrote: On 27/03/13 15:50, Ed Huntress wrote: On Wed, 27 Mar 2013 08:29:09 -0700, wrote: On Mon, 25 Mar 2013 21:02:23 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 17:04:19 -0700, wrote: On Mon, 25 Mar 2013 18:30:11 -0400, Ed Huntress wrote: On Mon, 25 Mar 2013 15:05:09 -0700 (PDT), jon_banquer wrote: While KiddingNoOne continues to live in fantasy land and is in total denial of what the Chevy Volt is (An overweight, fat, pig) here is a company with a proven record of success (They won the X-Prize) that has the right idea: http://www.edison2.com/ This one has it by over 100 lb. (900 lb.) http://tinyurl.com/c8mfsw2 Lotus 6. 1952. Nice aluminum work, too. Back in 2006 I was given a book called Racing and Sports Car Chassis Design. I have that book. I got it for Christmas in 1963, I think. I am now re-reading the book for perhaps the 7th time. g Me, too. I've read it cover-to-cover many times. It is THE classic on space frames. Looking at the link for the Lotus 6 makes me want to make my own car more than ever. I love the look of polished aluminum car bodies. Talk to Jon B. He's into it, and can give you lots of links. The body book from the same era, comparable to _Racing and Sports Car..._, is _Sports Car Bodywork_. It's British, too, and covers the making of sports car bodies from aluminum and fiberglass in the late '50s through the vey early '60s. There's lots of info in there that's almost lost today, but the methods have made great progress since then, too. It's mostly of historical interest today. It's out of print, but there's one Amazon reference: http://www.amazon.com/Sports-car-bod.../dp/B0007KA60M The original hardcover edition had fold-out plans for a twin-tube chassis and body. The original Shelby Cobras were twin-tube, so it's not out of the question. I think they also had plans for a re-bodied H.R.G. That was a contemporary of, say, the MG-TD, and looked a lot like it. And I can understand the book, the principals described in it are described so well. Costin and Phipps were very good at explaining things. I have put some practice chassis designs on paper and have done the calculations using formulae from the book and other places. That Lotus 6 is just beeeauuutifull. If I didn't need to work I could make a car like the Lotus 6. All I would need to buy would be an english wheel, a stretcher, a shrinker, an air planisher and a few other sheet metal tools. I already have the machine shop to make the other components. Man, I really want to make a Sports Car. Eric Are you are of Ron Chapman's Locost? That would be up your alley. Here, knock yerself out: http://www.amazon.com/s/ref=nb_sb_no...eywords=locost Search around the Web for "Locost." There are clubs, blogs, websites, racing clubs, and everything. Chapman started a phenomenon. There is a chassis book, which is buried in my "archives" somewhere, that discusses building wooden stick models of chassis and using weights and scales to measure torsional deflection. I have used Rhino and Cadre Lite finite-element analysis (FEA) for that job, but it's very clumsy. The full version of Cadre links to Rhino, and is the way to go if you want to design a space frame and optimize it. The full version also handles sheer panels, such as the ones used in the Locost. But that's a lot of money and a lot of software. Some famous race cars have been designed with the wooden stick method, and it can be pretty quick. BTW, there were very few Lotus 6s built. The high-volume model was the Lotus 7, which is what Chapman's Locost tries to emulate (with fair success). I've driven 7s, and even a 6 -- the latter around a parking lot. g The 6 was a fragile death trap with weird suspension, but it was a successful race car. The 7 was a lot better. The car is still being built under license from Lotus by Caterham in the UK, and they've improved the chassis and suspension further, thanks to FEA. It's called the Caterham 7. Anyway, that Lotus 6 in the photo, I can assure you, looks *far* better than the day it rolled out of the Lotus shop. Somebody put a lot of money into restoring that one. Most of them look like they've been stung by angry bees. g Please look into the Locost. You'll have a ball, if you like this stuff as much as I do. Greetings ED, I have looked at the Locost cars. And I'm intrigued. I'm not surprised that the Lotus 6 in the picture looks better than factory. It's pretty common for a "restored" object to look better than new. Thanks for the pointers to the other books. I do have aircraft sheetmetal books from the 40s and 50s. How to make commercial and military aircraft sheetmetal correctly. One book was published by the US military as an instruction book for men in the military. The techniques described in these books are just about my speed. Eric Good luck on all of it, Eric, whether you just find the study of it fascinating, as I do, or if you decide to break down and build one. I won't comment on the sheet metal work except to point out that almost all of the experts tell you to get some experience with hand tools first -- a hollowed stump or a shot bag and some mallets and slappers -- before going to the English wheels and power planishers. Like learning lathe turning on a manual machine versus starting with CNC, you'll develop a better feel for the material and for what you're trying to accomplish, much faster than if you start at the high end. So they tell me, anyway. I've only puttered around with it myself. Regarding the chassis: having read Costin and Phipps multiple times g, you're in a far better position to evaluate frames than 99% of the other enthusiasts out there. You'll recognize the Cooper multi-tube approach, with bent tubes, that you can see in some of them (which even included the Cobra GT), and, most importantly, you'll see the weakness in the vast majority of those frames: a lack of torsional stiffness in the passenger bay. The Locost is weak in that area but no worse than a Lotus 7. BTW, I just finished my Christmas book, _Competition Car Suspension_ by Allan Staniforth, and it is a shocker. Formula 1 cars now have 1 - 2 inches of TOTAL suspension travel, and just over 1 inch of ground clearance. And the monoshock suspensions (not related to monoshocks on motorcycles) will have you scratching your head. Is that a new version as the one I have says first published in 1988 so 25 years old now and I've likely had my copy for 20+ years. No doubt many things will be similar and other things move on. I've not read my copy in recent times but I remember it being a good informative read. This is a fairly new edition -- 2006. Staniforth died in 2009. The old coot was still designing and RACING formula cars at age 84. He was an entertaining writier, too. I think you'll find a number of new things in there. How about Belleville washers and a single shock at each end? Sheesh. Or a horizontal single spring and shock with bellcranks. |
#40
Posted to rec.crafts.metalworking
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A Very Light Car
On Wed, 27 Mar 2013 18:06:17 -0400, Ed Huntress
wrote: SNIP Have fun. I've spent hours on a shot bag shaping copper, brass, silver, and aluminum. Even one mild steel job. I made a hammer form out of hard maple to shape .100" thick 5052 aluminum sheet to wrap over and weld to the ribs in an aluminum boat that had almost all of the ribs cracked along the centerline of the boat. That job turned out great. Eric Well then, it sounds like you're ready for the English wheels and other stuff. I've talked to a lot of people who have talked about it. g If you get down to doing it, please let us know. I'm sure others here will be interested. If bI ever get to build my own car, or even car body, you can be sure I'll be bragging about it here. Right now I'm working mostly 7 day weeks making stuff for other people. But I haven't given up hope. Eric |
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