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#1
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[OT]: Refridgeration compressor question...
I picked up a small fridge compressor with the idea of playing around using
it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. |
#2
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: Refridgeration compressor question...
On Sep 25, 6:31*am, "Dennis" wrote:
I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. The link (page 7 only) did not have a wiring schematic. But hermetic compressors use induction motors. There should be a start relay (most likely a positive temperature thermistor, in series with the start winding). Yes the motor is stalled, because the pressure must equalize between power on/power off cycles, as there is very little starting torque in these motors. This is true for refrigerators and air conditioning units. ignator |
#3
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: Refridgeration compressor question...
"ignator" wrote in message ... On Sep 25, 6:31 am, "Dennis" wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. The link (page 7 only) did not have a wiring schematic. But hermetic compressors use induction motors. There should be a start relay (most likely a positive temperature thermistor, in series with the start winding). Yes the motor is stalled, because the pressure must equalize between power on/power off cycles, as there is very little starting torque in these motors. This is true for refrigerators and air conditioning units. ignator ================================== I had a good look around and could not find a full data sheet, even ferreting through the chinese language website didn't help. I pulled the pump out of a very small refrigerator (probably 20 Liter capacity). The wiring was very simple and looked like it just went via the thermostat then direct to the compressor. Is the thermistor likely to be internal? When I tried to restart the motor it was with the intake & exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? Thanks for the reply. |
#4
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: Refridgeration compressor question...
Refrig compressors are considered "low torque". They will
typically only start if the pressure on suction and discharge sides are equal. Sounds like you need a high torque compressor, or a hard start kit. -- Christopher A. Young Learn more about Jesus www.lds.org .. On Sep 25, 6:31 am, "Dennis" wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. |
#5
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: Refridgeration compressor question...
Small refrig meter the refrigerant with a capillary tube. By
the time the compressor restarts, the suction and discharge pressures are equal. Try calling a refrigeration repair place near you, and ask about hard start kits. Note, the lubricting oil in the compressor typically is hygroscopic. Absorbs water from the air. You can change the oil, and put in ND-30, so the internals don't rust. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Dennis" wrote in message ... I pulled the pump out of a very small refrigerator (probably 20 Liter capacity). The wiring was very simple and looked like it just went via the thermostat then direct to the compressor. Is the thermistor likely to be internal? When I tried to restart the motor it was with the intake & exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? Thanks for the reply. |
#6
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: Refridgeration compressor question...
"Dennis" wrote in message ... "ignator" wrote in message ... On Sep 25, 6:31 am, "Dennis" wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. The link (page 7 only) did not have a wiring schematic. But hermetic compressors use induction motors. There should be a start relay (most likely a positive temperature thermistor, in series with the start winding). Yes the motor is stalled, because the pressure must equalize between power on/power off cycles, as there is very little starting torque in these motors. This is true for refrigerators and air conditioning units. ignator ================================== I had a good look around and could not find a full data sheet, even ferreting through the chinese language website didn't help. I pulled the pump out of a very small refrigerator (probably 20 Liter capacity). The wiring was very simple and looked like it just went via the thermostat then direct to the compressor. Is the thermistor likely to be internal? When I tried to restart the motor it was with the intake & exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? Thanks for the reply. I found a wiring diagram on the frige metal work. http://www.metalworking.com/dropbox/VacPumpWiring.JPG It shows an overload protect device. The overload and the start cap are inside or at least part of the compressor. There is a small plastic cover on the side of the compressor, I'll pull it tomorrow and see what it conceals. |
#7
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: Refridgeration compressor question...
"Stormin Mormon" wrote in message ... Small refrig meter the refrigerant with a capillary tube. By the time the compressor restarts, the suction and discharge pressures are equal. Try calling a refrigeration repair place near you, and ask about hard start kits. Note, the lubricting oil in the compressor typically is hygroscopic. Absorbs water from the air. You can change the oil, and put in ND-30, so the internals don't rust. -- Christopher A. Young Learn more about Jesus www.lds.org . Ok - I might need to look into this further. According to the data sheet the compressor is hermetically sealed - I'm not sure if this means the oil/lubrication is not refillable. I'm trying to use it as a vacuum pump (with the exhaust side left open). thanks |
#8
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Refridgeration compressor question...
Needs a hard start kit. Most refrigerator repair companies
have them. I fix refrig and freezers, and always have SEVERAL on the truck. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Dennis" wrote in message . au... I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. |
#9
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: Refridgeration compressor question...
The small cover should enclose an overload (black, circle)
and a start relay (looks like... a ... relay). -- Christopher A. Young Learn more about Jesus www.lds.org .. "Dennis" wrote in message . au... I found a wiring diagram on the frige metal work. http://www.metalworking.com/dropbox/VacPumpWiring.JPG It shows an overload protect device. The overload and the start cap are inside or at least part of the compressor. There is a small plastic cover on the side of the compressor, I'll pull it tomorrow and see what it conceals. |
#10
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: Refridgeration compressor question...
There are typically three tubes coming out. Suction,
discharge, and process. By unbrazing the process tube, you can pour out the lube oil, and replace with similar volume of ND30. Rebraze it shut. I've done that, and I use the resulting compressor to compress air for tires, etc. Works, for me. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Dennis" wrote in message . au... "Stormin Mormon" wrote in message ... Note, the lubricting oil in the compressor typically is hygroscopic. Absorbs water from the air. You can change the oil, and put in ND-30, so the internals don't rust. -- Christopher A. Young Learn more about Jesus www.lds.org . Ok - I might need to look into this further. According to the data sheet the compressor is hermetically sealed - I'm not sure if this means the oil/lubrication is not refillable. I'm trying to use it as a vacuum pump (with the exhaust side left open). thanks |
#11
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: Refridgeration compressor question...
Dennis wrote: When I tried to restart the motor it was with the intake & exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? It sounds like problem is the pump doesn't know what you are doing. It is designed to pause before it can restart to allow pressure to drain. It doesn't actually measure pressure. It is a timed delay. -jim |
#12
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: Refridgeration compressor question...
"jim" "sjedgingN0Sp"@m@mwt,net wrote in message .. . Dennis wrote: When I tried to restart the motor it was with the intake & exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? It sounds like problem is the pump doesn't know what you are doing. It is designed to pause before it can restart to allow pressure to drain. It doesn't actually measure pressure. It is a timed delay. -jim Yep - took the cover off and found a device marked QP2-33. Its a positive tempco resistor. It has a 100 second reset time after starting the motor. I wonder if these compressors will run continuous (ie an hour at a time) without issue while pulling a good vacuum? Thanks for all the replies gents. |
#13
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: Refridgeration compressor question...
Dennis wrote:
"jim""sjedgingN0Sp"@m@mwt,net wrote in message .. . Dennis wrote: When I tried to restart the motor it was with the intake& exhaust both open to ambient atmospheric pressure. Is there pressure internally that needs to bleed back or something to reduce the required starting torque? It sounds like problem is the pump doesn't know what you are doing. It is designed to pause before it can restart to allow pressure to drain. It doesn't actually measure pressure. It is a timed delay. -jim Yep - took the cover off and found a device marked QP2-33. Its a positive tempco resistor. It has a 100 second reset time after starting the motor. I wonder if these compressors will run continuous (ie an hour at a time) without issue while pulling a good vacuum? Thanks for all the replies gents. http://www.belljar.net/refrig.htm http://www.randombytes.net/vacuum_pump.html http://www.youtube.com/watch?v=7nWz8...eature=related etc. etc. --Winston |
#14
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: Refridgeration compressor question...
Compressors like that need cooling. Either, by refrigerant
flowing through, or a fan to blow on the compressor. Should work, unless it over heats. It does have electric motor in it, after all. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Dennis" wrote in message . au... I wonder if these compressors will run continuous (ie an hour at a time) without issue while pulling a good vacuum? Thanks for all the replies gents. |
#15
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[OT]: Refridgeration compressor question...
Dennis wrote:
I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). These things have thermal starting controls that take a couple minutes to reset properly before re-starting. So, either leave it running as long as you need it, or get a different starting control such as a "sinpac switch" which is electronic, or a potential relay type. Jon |
#16
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[OT]: Refridgeration compressor question...
Can't do it. The compressor is cooled and lubed by the refrigerant and
oil charge. It will overheat quickly without it, and the thermal shutdown activates. JR Dweller in the cellar On Sun, 25 Sep 2011 19:31:44 +0800, "Dennis" wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. HOME PAGE: http://www.seanet.com/~jasonrnorth -------------------------------------------------- |
#17
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: Refridgeration compressor question...
"Dennis" wrote in message . au... I wonder if these compressors will run continuous (ie an hour at a time) without issue while pulling a good vacuum? Thanks for all the replies gents. "Stormin Mormon" wrote in message ... Compressors like that need cooling. Either, by refrigerant flowing through, or a fan to blow on the compressor. Should work, unless it over heats. It does have electric motor in it, after all. -- Christopher A. Young Learn more about Jesus www.lds.org . Thanks - I might stick a timer on it to let it run for a max of 5 or 10 minutes at a time just to be sure. I shouldnt be a problem as I'll be at the bench when its running. .......... Just ran it for 30 minutes, its very cool, hardly any warmth noticable at all. |
#18
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[OT]: Refridgeration compressor question...
"Jon Elson" wrote in message ... Dennis wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). These things have thermal starting controls that take a couple minutes to reset properly before re-starting. So, either leave it running as long as you need it, or get a different starting control such as a "sinpac switch" which is electronic, or a potential relay type. Jon Thanks Jon, all sorted. |
#19
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[OT]: Refridgeration compressor question...
"JR North" wrote in message ... Can't do it. The compressor is cooled and lubed by the refrigerant and oil charge. It will overheat quickly without it, and the thermal shutdown activates. JR Dweller in the cellar JR, I wonder if we are thinking of the same sorts of compressors? There seems to be dozens of examples of where people are using them for vacuum pumps and low volume compressed air sources. I cant remember where I found the info but supposedly the hermitically sealed ones are the best to use. I've run the compressor for about 1/2 an hour. In bright light I can almost see some mist coming out of the high pressure side. I wrapped some paper towel around it for a while thinking I'd trap some oil but got nothing - residual refrigerant perhaps?? I guess the other point is longevity - to me 50 or 100 hours continuous operation before failure would be acceptable considering my intermittent use. On the other hand I know bugger all about fridge compressors otherwise I wouldn't be asking here! On Sun, 25 Sep 2011 19:31:44 +0800, "Dennis" wrote: I picked up a small fridge compressor with the idea of playing around using it for a vacuum pick up tool for small electronics parts, but it behaves strangely. On initial power up it runs fine, very quietly. It quickly/easily pulls down to 20kpa (-80kPa). However if I disconnect the power and reconnect there is a quiet hum like the motor is stalled (motor is not running & there is no airflow). If I disconnect again then wait a minute or two before reconnecting it powers on fine and will run fine - I've let it run for 5 minutes continuously with no problems. As part of the terminals to the motor there appears to be a thermal overload switch, it gets warm but not hot (my guess ~30 Celius) Heres a link to the data sheet: http://www.transtech-co.jp/electroni...ompressor7.pdf I vaguely recall something about fridges having protection against rapid cycling of the power for some reason - but that could be rubbish. If there is some sort of anti-short cycle timer it must be inside the compressor housing itself. Any ideas? Thanks. HOME PAGE: http://www.seanet.com/~jasonrnorth -------------------------------------------------- |
#20
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: Refridgeration compressor question...
"Stormin Mormon" fired this volley in
: I wonder if these compressors will run continuous (ie an hour at a time) without issue while pulling a good vacuum? No, they won't, but not so much for the cooling aspect (although that's an issue). They're designed to run in a positive pressure condition. At a vacuum, arcing often begins inside, due to insulation breakdown. LLoyd |
#21
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Refridgeration compressor question...
On Sun, 25 Sep 2011 09:34:20 -0400, "Stormin Mormon"
wrote: Needs a hard start kit. Most refrigerator repair companies have them. I fix refrig and freezers, and always have SEVERAL on the truck. That, and refrigeration compressors aren't supposed to be started with head pressure on them - if you leave them off for a few minutes the pressures will equalize naturally. That's why shop air compressors have check valves to the tank, and an unloader line that is vented when the pressure switch turns off - the tank retains substantial residual pressure for hours. You might need to rig the exact same system, get a pressure switch with an unloader, and a check valve to the receiver. The little round oveload on the outside of the compressor is there specifically to pop off if you try short-cycling the compressor before the load bleeds off. And it's on the outside so it can be replaced when it goes bad - they do try to think ahead... Refrigeration compressors are bad for airbrushes or painting - they have a lot of oil carry-over that will wreck paint jobs with fish-eyes if you don't filter it all out. The ONLY advantage to using one for an air supply is when it has to be quiet - So you get a regular oilless diaphragm compressor and a long hose, and put it out in the garage where nobody cares about the noise. And you have to install a sight glass to watch the oil level inside the refrigeration compressor, or it'll seize up on you. You can do it with the process tubes on the compressor can and some clear vinyl or poly hose, but you need to know which two tubes to use, and how much & what kind of oil it's supposed to contain... -- Bruce -- |
#22
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: Refridgeration compressor question...
On 09/25/2011 08:28 AM, Dennis wrote:
I found a wiring diagram on the frige metal work. http://www.metalworking.com/dropbox/VacPumpWiring.JPG Weird! According to that diagram, the condenser and evaporator motors run continuously, and the lamp is always on. I wouldn't put too much faith in it. -- Bob Nichols AT comcast.net I am "RNichols42" |
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