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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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dry out oil
Karl Townsend wrote:
I'm wondering about putting it in a metal bucket on a hot plate out in the field. If you heat it to say 200, will it drive the water off? I used to work at a place with forming presses that leaked. Part of the process used steam to relax the fiber in our moulding media, anyway, we ended up with a pit full of hydraulic oil, wood fiber, and water. We would pump the mess out, run it though a reclaiming system that basically was a pump, filters, and a plate heated by plant steam that the oil flowed over that boiled off the water. Seemed to work okay fine for us. Wes |
#42
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dry out oil
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#43
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dry out oil
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#44
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dry out oil
Karl Townsend wrote:
I had to dump the trans-hydraulic oil out of a tractor today. Its contaminated with water. I've always just replaced it before, but the price of oil has went nuts. And I'm a bit short right now. I'm wondering about putting it in a metal bucket on a hot plate out in the field. If you heat it to say 200, will it drive the water off? Is there a filter you can use to continuously clear water from the hydraulic oil onboard the tractor, Karl? --Winston |
#45
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dry out oil
On Wed, 01 Jun 2011 21:46:43 -0700, Winston
wrote: Karl Townsend wrote: I had to dump the trans-hydraulic oil out of a tractor today. Its contaminated with water. I've always just replaced it before, but the price of oil has went nuts. And I'm a bit short right now. I'm wondering about putting it in a metal bucket on a hot plate out in the field. If you heat it to say 200, will it drive the water off? Is there a filter you can use to continuously clear water from the hydraulic oil onboard the tractor, Karl? I installed a diesel fuel/water separator on my boss' tow truck a couple decades ago. Maybe one is available for hydraulic fluid. -- Remember, in an emergency, dial 1911. |
#46
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dry out oil
Larry Jaques wrote:
On Wed, 01 Jun 2011 21:46:43 -0700, wrote: Karl Townsend wrote: I had to dump the trans-hydraulic oil out of a tractor today. Its contaminated with water. I've always just replaced it before, but the price of oil has went nuts. And I'm a bit short right now. I'm wondering about putting it in a metal bucket on a hot plate out in the field. If you heat it to say 200, will it drive the water off? Is there a filter you can use to continuously clear water from the hydraulic oil onboard the tractor, Karl? I installed a diesel fuel/water separator on my boss' tow truck a couple decades ago. Maybe one is available for hydraulic fluid. Yeah, that's what I was thinking. How do those work? Does the water get trapped in the filter and you open a valve occasionally to let it out of the system? --Winston |
#47
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dry out oil
On Thu, 02 Jun 2011 11:01:51 -0700, Winston
wrote: Larry Jaques wrote: On Wed, 01 Jun 2011 21:46:43 -0700, wrote: Karl Townsend wrote: I had to dump the trans-hydraulic oil out of a tractor today. Its contaminated with water. I've always just replaced it before, but the price of oil has went nuts. And I'm a bit short right now. I'm wondering about putting it in a metal bucket on a hot plate out in the field. If you heat it to say 200, will it drive the water off? Is there a filter you can use to continuously clear water from the hydraulic oil onboard the tractor, Karl? I installed a diesel fuel/water separator on my boss' tow truck a couple decades ago. Maybe one is available for hydraulic fluid. Yeah, that's what I was thinking. How do those work? Does the water get trapped in the filter and you open a valve occasionally to let it out of the system? The one I installed had a ~1 quart glass filter chamber with a radiator type drain valve on the bottom. You could see the water collect in the clear chamber and just opened the valve to release it. Fuel went into the chamber, water dropped out (immiscible), and a fine filter above it sent dry fuel to the engine. Similar to this http://goo.gl/8mJWE I think his was about $100. -- Remember, in an emergency, dial 1911. |
#48
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dry out oil
Larry Jaques wrote:
(...) The one I installed had a ~1 quart glass filter chamber with a radiator type drain valve on the bottom. You could see the water collect in the clear chamber and just opened the valve to release it. Fuel went into the chamber, water dropped out (immiscible), and a fine filter above it sent dry fuel to the engine. Similar to this http://goo.gl/8mJWE I think his was about $100. Cool! Thanks. Sounds like the perfect thing to put at the bottom of the hydraulic system on Karl's tractor. Opening the valve every 100 miles has got to be less trouble than draining and heating the oil. --Winston |
#49
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dry out oil
On Thu, 02 Jun 2011 17:11:16 -0700, Winston
wrote: Larry Jaques wrote: (...) The one I installed had a ~1 quart glass filter chamber with a radiator type drain valve on the bottom. You could see the water collect in the clear chamber and just opened the valve to release it. Fuel went into the chamber, water dropped out (immiscible), and a fine filter above it sent dry fuel to the engine. Similar to this http://goo.gl/8mJWE I think his was about $100. Cool! Thanks. Sounds like the perfect thing to put at the bottom of the hydraulic system on Karl's tractor. Opening the valve every 100 miles has got to be less trouble than draining and heating the oil. --Winston I "think" Goldenrod makes a filter that would do the job - but it would need to be on the return side of the system. Another possibility is a separate circulating pump running "bypass" to filter/dry the oil continuously. |
#50
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dry out oil
On Thu, 02 Jun 2011 14:30:40 -0700, Larry Jaques
wrote: http://goo.gl/8mJWE That is a Racor fuel filter and is intended for fuel. They are intended to trap free water in the fuel. The filter, located in the upper part of the housing is a particle filter and all water separation takes place in the lower section. Usually used on diesel engines they work well for fuel as they do catch nearly all of the free water and any emulsified water can be injected with no problems. However for "milky oil" I doubt that they would work well as they won't separate emulsified water. There are engine oil filters that incorporate a heater and are said to remove water, although how well they work I cannot comment. |
#51
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dry out oil
On Thu, 02 Jun 2011 17:11:16 -0700, Winston
wrote: Larry Jaques wrote: (...) The one I installed had a ~1 quart glass filter chamber with a radiator type drain valve on the bottom. You could see the water collect in the clear chamber and just opened the valve to release it. Fuel went into the chamber, water dropped out (immiscible), and a fine filter above it sent dry fuel to the engine. Similar to this http://goo.gl/8mJWE I think his was about $100. Cool! Thanks. Sounds like the perfect thing to put at the bottom of the hydraulic system on Karl's tractor. Opening the valve every 100 miles has got to be less trouble than draining and heating the oil. Wrong. Those are for diesel fuel, not hydraulic oil. I'm not sure what they use for mobile oil/water separators. -- Remember, in an emergency, dial 1911. |
#52
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dry out oil
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#54
Posted to rec.crafts.metalworking
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dry out oil
Ralph wrote:
(...) Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. It makes one wonder if there is a way to coalesce (de-emulsify) that oil quickly and cheaply. --Winston |
#55
Posted to rec.crafts.metalworking
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dry out oil
On Thu, 02 Jun 2011 21:55:23 -0500, Ralph
wrote: On 6/2/2011 8:02 PM, wrote: On Thu, 02 Jun 2011 17:11:16 -0700, wrote: Larry Jaques wrote: (...) The one I installed had a ~1 quart glass filter chamber with a radiator type drain valve on the bottom. You could see the water collect in the clear chamber and just opened the valve to release it. Fuel went into the chamber, water dropped out (immiscible), and a fine filter above it sent dry fuel to the engine. Similar to this http://goo.gl/8mJWE I think his was about $100. Cool! Thanks. Sounds like the perfect thing to put at the bottom of the hydraulic system on Karl's tractor. Opening the valve every 100 miles has got to be less trouble than draining and heating the oil. --Winston I "think" Goldenrod makes a filter that would do the job - but it would need to be on the return side of the system. Another possibility is a separate circulating pump running "bypass" to filter/dry the oil continuously. Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. Get yourself some cheap 110 volt hot plates and metal five gallon pails. I found you can do two gallons in an hour. Or three gallons in in three hours, four gallons never, too much for the tiny plate. The water took the seals out of my hydraulic lift arm cylinder. Bet seal replacment on an elevator would cost a fortune. Karl |
#56
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dry out oil
On Thu, 02 Jun 2011 21:56:17 -0700, Winston
wrote: Ralph wrote: (...) Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. It makes one wonder if there is a way to coalesce (de-emulsify) that oil quickly and cheaply. --Winston Heat :-) But seriously, when you are processing crude that has emulsified water in it you install a "heater-Treater" to remove it by heating the emulsified oil-water mix. |
#57
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dry out oil
On Wed, 01 Jun 2011 21:02:08 -0400, john
wrote: Glad to know its a fairly standard thing. I finished today. As the oil is up to $15 per gallon, I saved $300 for an hour's work. This will be SOP from now on. Water contamination in the tractor oil is common. Karl 15 dollars a gallon sounds very expensive. I buy aws 24 and AWS 46 for about 25 dollars for a five gallon pail. John Do you mean ISO 24 (22) & ISO 46 or is AWS a brand ? 20 litres is just over 5 mini gallons, which costs about $120 here in Oz, so yours are cheap. I do not count the cheap brands/no name stuff as many of them do not meet standards - they skimp on additive. My employer used to manufacture for one of them and their formulae would NEVER meet even their minimum standard of the range. I always had to add more additive just to meet their minimum standard. My employer has a +/- tolerance of 5% from nominal, some other major brands are +/- 10% and many "el cheapos" are +/- 20% if you are lucky. My blending usually hit "spot on" centre of range, as the formula was designed to do. We once went 11 months without any errors, about 900 batches. An oil 9% below nominal will be on specification for a company with +/- 10% tolerance but would be way off for my employer at 4% below minimum. Alan |
#58
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dry out oil
On Thu, 02 Jun 2011 18:28:55 -0700, Larry Jaques
wrote: Wrong. Those are for diesel fuel, not hydraulic oil. I'm not sure what they use for mobile oil/water separators. Some sort of centrifuge, basically like a cream separator. Alan |
#59
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dry out oil
wrote:
On Wed, 01 Jun 2011 21:02:08 -0400, wrote: Glad to know its a fairly standard thing. I finished today. As the oil is up to $15 per gallon, I saved $300 for an hour's work. This will be SOP from now on. Water contamination in the tractor oil is common. Karl 15 dollars a gallon sounds very expensive. I buy aws 24 and AWS 46 for about 25 dollars for a five gallon pail. John Do you mean ISO 24 (22)& ISO 46 or is AWS a brand ? 20 litres is just over 5 mini gallons, which costs about $120 here in Oz, so yours are cheap. I do not count the cheap brands/no name stuff as many of them do not meet standards - they skimp on additive. My employer used to manufacture for one of them and their formulae would NEVER meet even their minimum standard of the range. I always had to add more additive just to meet their minimum standard. My employer has a +/- tolerance of 5% from nominal, some other major brands are +/- 10% and many "el cheapos" are +/- 20% if you are lucky. My blending usually hit "spot on" centre of range, as the formula was designed to do. We once went 11 months without any errors, about 900 batches. An oil 9% below nominal will be on specification for a company with +/- 10% tolerance but would be way off for my employer at 4% below minimum. Alan The AW is what I should have listed. The products are made by Coast Oil company and I have been using them for many years. Here is their website with the product specs. http://www.coastoil.com/specSheets.html# The product is sold in many auto stores but I buy it directly from my oil supplier. They all just about double the price of what I am paying for it. John |
#60
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dry out oil
Winston wrote:
Ralph wrote: (...) Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. It makes one wonder if there is a way to coalesce (de-emulsify) that oil quickly and cheaply. There's some chatter on the net about using A.C. to cause the water molecules to clump together and drop to the bottom of the sump; de-emulsifying much more quickly than it does naturally. I think some smart young engineer could make a ton of money by supplying a continuous water trap for these applications. http://www.google.com/patents?id=-IcgAAAAEBAJ&printsec=abstract&source=gbs_overview_ r&cad=0#v=onepage&q&f=false --Winston |
#61
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dry out oil
On 04/06/2011 20:54, Winston wrote:
Winston wrote: Ralph wrote: (...) Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. It makes one wonder if there is a way to coalesce (de-emulsify) that oil quickly and cheaply. On an industrial system with a big problem you might use a vacuum filter unit as supplied by Pall: removes the moisture by evaporation. |
#62
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dry out oil
Newshound wrote:
(...) On an industrial system with a big problem you might use a vacuum filter unit as supplied by Pall: removes the moisture by evaporation. Cool! --Winston |
#63
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dry out oil
On Sat, 04 Jun 2011 12:54:22 -0700, Winston
wrote: Winston wrote: Ralph wrote: (...) Our church had flood water get into the elevator hyd oil. The elevator service co. replaced the oil and put a water filter unit on it for over 60 days. It did NOT remove enough water to talk about. It was a big unit with a motor,pump and (2 filters that cost us over $200.00 each). The oil still looks like milk and I can drain a 1/4 cup of pure water out of the bottom of the reservoir. It makes one wonder if there is a way to coalesce (de-emulsify) that oil quickly and cheaply. There's some chatter on the net about using A.C. to cause the water molecules to clump together and drop to the bottom of the sump; de-emulsifying much more quickly than it does naturally. I think some smart young engineer could make a ton of money by supplying a continuous water trap for these applications. http://www.google.com/patents?id=-IcgAAAAEBAJ&printsec=abstract&source=gbs_overview_ r&cad=0#v=onepage&q&f=false --Winston It has been in use for years. http://imistorage.blob.core.windows....ow%20water.pdf for an example. Essential it is another type of coalescer. |