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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Butt welding ends of 1/16" stainless wire
On Tue, 18 Jan 2011 19:36:59 -0800, Rich Grise
wrote: Don Foreman wrote: On Mon, 17 Jan 2011 15:07:07 -0500, "Michael A. Terrell" Jim, the MC68340 was on .015" centers, with 288 pins. I hand soldered a lot of them on the test line, and changed a few by hand rather than wait for rework to use their hot air station. Solder bridges are no big problem if you run a thin bead of RMA flux down the row, then put a drop of fresh solder on the tip of the iron. Hold the board at a 45 degree angle, then run the drop of solder down the row of pins. Is the board tilted so "down" goes crossways over pins, or in the direction that the pins point? About 45 degrees; a little of both, plus about 45 degrees to Z. Think, corner of board on bench, tilted back so you're looking straight at it from your stool. Cheers! Rich I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. |
#42
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Don Foreman wrote:
On Tue, 18 Jan 2011 19:36:59 -0800, Rich Grise Don Foreman wrote: Is the board tilted so "down" goes crossways over pins, or in the direction that the pins point? About 45 degrees; a little of both, plus about 45 degrees to Z. Think, corner of board on bench, tilted back so you're looking straight at it from your stool. I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. I shouldn't have read this now - I just saw ST:TNG "Lower Decks," and it made me emote. Here's the ep synopsis: http://sttng.epguides.info/?ID=341 Howcome they had to kill off the hot Bajoran babe? )-; And then you come up with this - I think my head is going to explode. Thanks! Rich |
#43
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Don Foreman wrote:
I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous --Winston |
#44
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Winston wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous Three boxes: 3) Banned from engineering for life. -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#45
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Butt welding ends of 1/16" stainless wire
On Wed, 19 Jan 2011 12:43:59 -0800, Winston
wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous WHAT? Management actually got something correct for a change? thud -- Live in the sunshine, swim the sea, drink the wild air... -- Ralph Waldo Emerson |
#46
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Butt welding ends of 1/16" stainless wire
On Wed, 19 Jan 2011 16:24:39 -0500, "Michael A. Terrell"
wrote: Winston wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous Three boxes: 3) Banned from engineering for life. Being an incorrigable maverick, when I was a manager I took a different tack. I tried to promote my high-talent techs to engineering grades because their contributions deserved that level of compensation and respect. A diploma does not make one an engineer any more than a uniform makes one a soldier. Results are what count. HR about **** a brick. You can't do that, they don't have the credentials, yammer yammer. I said designing and prototyping competition-beating products and winning patents looked like qualifications to me, did they disagree and would they so advise the results-oriented VP? Wull wull wull ... So they came up with a parallel career path called "technologist" where the pay grades were the same as graded engineers up to a point, like warrant officers and commissioned officers, W-1 thru W-4 vs O-1 thru O-4. A W-4 Chief Warrant Officer gets the same pay as a gold oak leaf O-4 major or Navy lt cmdr. He has no command responsibility, he's a technical contributor or operator. Transition from technician to technologist was by no means an entitlement with seniority, it had to be earned by merit and only a few did. My little band of mavericks confounded HR and some of management because, as a group, we far exceeded all other org entities in: percentage of non-degreed significant technical contributors corporate technical achievement awards diversity percentage of veterans percentage of members who'd won patents (all tech contributors) retention (zero voluntary turnover) projects completed on time within budget having fun at work Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. |
#47
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Butt welding ends of 1/16" stainless wire
Don Foreman wrote: On Wed, 19 Jan 2011 16:24:39 -0500, "Michael A. Terrell" wrote: Winston wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous Three boxes: 3) Banned from engineering for life. Being an incorrigable maverick, when I was a manager I took a different tack. I tried to promote my high-talent techs to engineering grades because their contributions deserved that level of compensation and respect. A diploma does not make one an engineer any more than a uniform makes one a soldier. Results are what count. HR about **** a brick. You can't do that, they don't have the credentials, yammer yammer. I said designing and prototyping competition-beating products and winning patents looked like qualifications to me, did they disagree and would they so advise the results-oriented VP? Wull wull wull ... So they came up with a parallel career path called "technologist" where the pay grades were the same as graded engineers up to a point, like warrant officers and commissioned officers, W-1 thru W-4 vs O-1 thru O-4. A W-4 Chief Warrant Officer gets the same pay as a gold oak leaf O-4 major or Navy lt cmdr. He has no command responsibility, he's a technical contributor or operator. Transition from technician to technologist was by no means an entitlement with seniority, it had to be earned by merit and only a few did. My little band of mavericks confounded HR and some of management because, as a group, we far exceeded all other org entities in: percentage of non-degreed significant technical contributors corporate technical achievement awards diversity percentage of veterans percentage of members who'd won patents (all tech contributors) retention (zero voluntary turnover) projects completed on time within budget having fun at work Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good for you, and those involved. When I first started at my last job, techs were not supposed to speak to management or engineering, unless asked a question. My second week on the job someone interrupted my work, to ask me a stupid question. I looked up and asked, Who are you? Why are you bothering me? I have work to do. He turned red and left, only to return a few minutes later with my boss. My boss was red faced and asked me, "What the hell! Why did you blow off the head of production?" I looked up and said, "So that's who he is? He was interrupting my work, and didn't identify himself. You told me that no information was to be given to anyone without knowing who and what they were." Both turned bright red, then the head of production started laughing. He admitted that he hadn't identified himself, or gave any indication of who he was. My boss was still upset, but I asked him, "Would you rather me talk to people, or work?" He just turned red again, and walked away. I was the most productive tech there at that time. I was transferred to engineering at one point to prepare the company's most advanced design from a couple hand built prototypes, into a manufacturable product. I made design changes, wrote test procedures and built test fixtures. I had a reputation for not taking 'NO' for an answer, and doing the job right. I found out later that my boss had tried to embarrass me and get me fired when he transferred me, but it backfired. I forced manufacturing to refine their reflow process, and upgrade the rework tools with things like requesting a sample of Multicore .015" Rework solder from one of our vendors. As soon as the rework line heard about it, (I cut had some six foot pieces for each of the ladies off my spool) they marched into the ME office and demanded some for their bench. Soon, it was all over the plant. That improved solder quality, and reduced damaged traces. I went to management to complain about too many solder balls under ICs. This was caused by the typical, We've always done it that way! They were still buying the same paste solder they had started Reflow manufacturing with. The balls were for 0816 surface mount parts. Then they bought a new reflow oven that could store a profile per build. I ended up embarrassing my boss by the improvements to the entire product line. -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#48
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Don Foreman wrote:
On Wed, 19 Jan 2011 16:24:39 -0500, "Michael A. Terrell" wrote: Winston wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous Three boxes: 3) Banned from engineering for life. That's a result of getting placed in 'box #2'. AMHIKT Being an incorrigable maverick, when I was a manager I took a different tack. I tried to promote my high-talent techs to engineering grades because their contributions deserved that level of compensation and respect. A diploma does not make one an engineer any more than a uniform makes one a soldier. Results are what count. HR about **** a brick. You can't do that, they don't have the credentials, yammer yammer. I said designing and prototyping competition-beating products and winning patents looked like qualifications to me, did they disagree and would they so advise the results-oriented VP? Wull wull wull ... So they came up with a parallel career path called "technologist" where the pay grades were the same as graded engineers up to a point, like warrant officers and commissioned officers, W-1 thru W-4 vs O-1 thru O-4. A W-4 Chief Warrant Officer gets the same pay as a gold oak leaf O-4 major or Navy lt cmdr. He has no command responsibility, he's a technical contributor or operator. Transition from technician to technologist was by no means an entitlement with seniority, it had to be earned by merit and only a few did. My little band of mavericks confounded HR and some of management because, as a group, we far exceeded all other org entities in: percentage of non-degreed significant technical contributors corporate technical achievement awards diversity percentage of veterans percentage of members who'd won patents (all tech contributors) retention (zero voluntary turnover) projects completed on time within budget having fun at work Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. --Winston |
#49
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Butt welding ends of 1/16" stainless wire
On Jan 20, 9:01*am, Winston wrote:
... Good on ya, Don. *Sometimes intelligence and bravery are rewarded. --Winston- And sometimes they merely provoke envy. |
#50
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Jim Wilkins wrote:
On Jan 20, 9:01 am, wrote: ... Good on ya, Don. Sometimes intelligence and bravery are rewarded. --Winston- And sometimes they merely provoke envy. Yes, that is the normal response. Most often expressed as the sort of destructive behavior for which we discipline two-year-olds and incarcerate teenagers for life. In Industry, that arrogance and viciousness is considered admirable, for some unknown reason. --Winston -- That is, back when we had 'Industry'. |
#51
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
On Thu, 20 Jan 2011 06:01:06 -0800, Winston
wrote: Don Foreman wrote: --snip-- Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. Dittoes, Don. Congrats on creating an environment where you and your fellow workers could thrive happily and be much more productive than the typical corporate mice. Damn the cubicles. Full speed ahead! -- Live in the sunshine, swim the sea, drink the wild air... -- Ralph Waldo Emerson |
#52
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
On Thu, 20 Jan 2011 06:01:06 -0800, Winston
wrote: Don Foreman wrote: On Wed, 19 Jan 2011 16:24:39 -0500, "Michael A. Terrell" wrote: Winston wrote: Don Foreman wrote: I think good electronic techs and modelmakers are greatly under-rated and unappreciated contributors. They sure were at the corporation where I worked as an engineer, manager and research puke for many years. Management puts us into one of two boxes: 1) Invisible 2) Dangerous Three boxes: 3) Banned from engineering for life. That's a result of getting placed in 'box #2'. AMHIKT Being an incorrigable maverick, when I was a manager I took a different tack. I tried to promote my high-talent techs to engineering grades because their contributions deserved that level of compensation and respect. A diploma does not make one an engineer any more than a uniform makes one a soldier. Results are what count. HR about **** a brick. You can't do that, they don't have the credentials, yammer yammer. I said designing and prototyping competition-beating products and winning patents looked like qualifications to me, did they disagree and would they so advise the results-oriented VP? Wull wull wull ... So they came up with a parallel career path called "technologist" where the pay grades were the same as graded engineers up to a point, like warrant officers and commissioned officers, W-1 thru W-4 vs O-1 thru O-4. A W-4 Chief Warrant Officer gets the same pay as a gold oak leaf O-4 major or Navy lt cmdr. He has no command responsibility, he's a technical contributor or operator. Transition from technician to technologist was by no means an entitlement with seniority, it had to be earned by merit and only a few did. My little band of mavericks confounded HR and some of management because, as a group, we far exceeded all other org entities in: percentage of non-degreed significant technical contributors corporate technical achievement awards diversity percentage of veterans percentage of members who'd won patents (all tech contributors) retention (zero voluntary turnover) projects completed on time within budget having fun at work Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. --Winston Oh yeah! I retired 12 years ago but I still see some of the crew now and then. Mary corresponds almost daily with Jan, the wife of one of "my guys". |
#53
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Don Foreman wrote:
On Thu, 20 Jan 2011 06:01:06 -0800, wrote: (...) Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. --Winston Oh yeah! I retired 12 years ago but I still see some of the crew now and then. Mary corresponds almost daily with Jan, the wife of one of "my guys". That is the way it should be. Well done. --Winston |
#54
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Butt welding ends of 1/16" stainless wire
Larry Jaques wrote: On Thu, 20 Jan 2011 06:01:06 -0800, Winston wrote: Don Foreman wrote: --snip-- Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. Dittoes, Don. Congrats on creating an environment where you and your fellow workers could thrive happily and be much more productive than the typical corporate mice. Damn the cubicles. Full speed ahead! They stuck you in a cubical? I had three 4' X 8' workbenches, multiple carts stacked high with test equipment, a stereo microscope on another cart, and industrial steel shelving loaded down with databooks. They didn't have a cubicle big enough for all my stuff. -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#55
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Butt welding ends of 1/16" stainless wire
On Jan 20, 6:17*pm, "Michael A. Terrell"
wrote: Larry Jaques wrote: On Thu, 20 Jan 2011 06:01:06 -0800, Winston wrote: Don Foreman wrote: --snip-- Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. *But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. *Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. Dittoes, Don. *Congrats on creating an environment where you and your fellow workers could thrive happily and be much more productive than the typical corporate mice. *Damn the cubicles. Full speed ahead! * *They stuck you in a cubical? *I had three 4' X 8' workbenches, multiple carts stacked high with test equipment, a stereo microscope on another cart, and industrial steel shelving loaded down with databooks. They didn't have a cubicle big enough for all my stuff. I had a room 24' square, possibly the largest office at MITRE, but back by the boiler room like Dan Ackroyd's in Spies Like Us. jsw |
#56
Posted to rec.crafts.metalworking
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Butt welding ends of 1/16" stainless wire
Jim Wilkins wrote: On Jan 20, 6:17 pm, "Michael A. Terrell" wrote: Larry Jaques wrote: On Thu, 20 Jan 2011 06:01:06 -0800, Winston wrote: Don Foreman wrote: --snip-- Then there was a re-org that involved more politics than reason and my skunkworks and I got nuked. But it lasted for 15 years and we had one hell of a good time while it lasted. Good on ya, Don. Sometimes intelligence and bravery are rewarded. You can bet all your people look back on that time with great fondness and respect. Dittoes, Don. Congrats on creating an environment where you and your fellow workers could thrive happily and be much more productive than the typical corporate mice. Damn the cubicles. Full speed ahead! They stuck you in a cubical? I had three 4' X 8' workbenches, multiple carts stacked high with test equipment, a stereo microscope on another cart, and industrial steel shelving loaded down with databooks. They didn't have a cubicle big enough for all my stuff. I had a room 24' square, possibly the largest office at MITRE, but back by the boiler room like Dan Ackroyd's in Spies Like Us. I had the left rear corner of the 200' * 200' building. I had more space than three of the engineering offices, combined. The boss told me he gave me that area because I was hard to get along with. I told him I didn't like the people who took too many smoke breaks, and goofed off when there was work to be done. They didn't like me because I generally completed over 200% more jobs per week. When they would complain I would tell them "I was hired to do a job, not win a popularity contest." -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
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