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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Butt welding ends of 1/16" stainless wire
On Fri, 7 Jan 2011 19:53:56 -0800, "Califbill"
wrote: wrote in message ... On Jan 6, 8:29 am, " wrote: On Jan 6, 1:31 am, Ignoramus25384 ignoramus25...@NOSPAM. 25384.invalid wrote: It worked, but left a little "bulb" near the weld. After careful grinding, it is fine, but I wonder: Is there some secret technique to such welding, that would make the weld look very similar to surrounding wire? (TIG) i Silver brazing. Dan That's what I used to do. Reply: I still get a small blob on the junction. Too much filler. Get some .005" flat silver solder from Brownell's, the stuff they use to stick front sights on shotguns among other things. Make your ring with about an .005" gap. Cut a piece of silver solder to fit in the gap. Flux the gap, wipe flux off of metal not in the gap, stick the little precut bit of silversolder in there, pinch the ring gently and heat gently until the alloy melts. Capillary action will keep the molten alloy in the gap. With TIG, I wouldn't use any filler at all. I'd make the joint with flat faces and no gap, do an autogenous weld. Silver brazing is quicker, easier and just as strong. |
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