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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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How to catch cutoffs
On Sun, 3 Feb 2008 14:53:07 -0500, "Carl Boyd"
wrote: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd Stick an piece of welding rod in the hole, with a slight hook in it, just before parting off, and when it parts off, it spins nicely to a stop on the piece of rod. Folks with turret lathes, CNC lathes and such, often bend a chunk of wire, and hold it down to the top of the tool holder with a loop under a washer and the tool holder hold down bolt, and bend it so it enters the bore a smidge, when cutting off small stuff. Or a piece of rubber hose big enough for the part to pass into it, down the tube and into a strainer (or box/can if not using coolant. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#2
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How to catch cutoffs
All
I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd |
#3
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How to catch cutoffs
Carl Boyd wrote:
I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. Â*I didn't see any way to catch them without getting in a dangerous place. Just put some round in the tailstock's chuck and let it stick into the hole while cutting off. Nick -- The lowcost-DRO: http://www.yadro.de |
#4
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How to catch cutoffs
On Sun, 3 Feb 2008 14:53:07 -0500, with neither quill nor qualm, "Carl
Boyd" quickly quoth: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. Bandsaw or lathe, right? I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Magnets held close to the offcut. For aluminum and brass, use suitable aluminum and brass magnets, sold separately by your local Unobtainium dealer. Or, if you don't have a local dealer nearby, try making chutes out of larger diameter PVC pipe which can be held close to the drop area. Jig it up as required. -- I think this is the crux of the global warming media hype (not some of the science). Gobal warming research and it's ugly step-sister, the media, are a business. They will only feed frenzy that adds to their business. Hence, the lack of talk about your cold and snowy western weather, lack of hurricanes in '06, etc. The only things that will be brought up are those that will "help" their cause and industry. Do something for something we KNOW about, like the kid down the street that needs a home, etc. Don't try to help for something that we are trying (ridiculously) to predict will be a problem 100-200years from now!! Thanks, A Liberal, Environmentally Friendly, Global Warming, Anti-Hype Lad James, 11Jan07 on Weather Channel's "One Degree" hype site |
#5
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How to catch cutoffs
For small stuff and multiple cuts, drill the base of the blank for a
press fit of a length of coat hanger, after drilling the ID. Let it project past the end a reasonable distance, and you can easily catch the blanks as they come off. JR Dweller in the cellar Carl Boyd wrote: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd -- -------------------------------------------------------------- Home Page: http://www.seanet.com/~jasonrnorth If you're not the lead dog, the view never changes Doubt yourself, and the real world will eat you alive The world doesn't revolve around you, it revolves around me No skeletons in the closet; just decomposing corpses -------------------------------------------------------------- Dependence is Vulnerability: -------------------------------------------------------------- "Open the Pod Bay Doors please, Hal" "I'm sorry, Dave, I'm afraid I can't do that.." |
#6
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How to catch cutoffs
"Carl Boyd" wrote in message ... All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd Parting them off in a lathe? I usually just stick the tip of my scribe in the hole with my right hand just as I complete the parting operation with my left. Piece of wire works well too---but the scribe is usually close at hand. Bandsaw? Good luck. I've tossed pieces lots larger than yours through a hole into a parallel universe just as the cut finishes with my Ellis saw. |
#7
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How to catch cutoffs
"Larry Jaques" wrote in message ... On Sun, 3 Feb 2008 14:53:07 -0500, with neither quill nor qualm, "Carl Boyd" quickly quoth: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. Bandsaw or lathe, right? I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Magnets held close to the offcut. For aluminum and brass, use suitable aluminum and brass magnets, sold separately by your local Unobtainium dealer. Or, if you don't have a local dealer nearby, try making chutes out of larger diameter PVC pipe which can be held close to the drop area. Jig it up as required. Or use a big soup strainer (seive) taped to a wooden dowel for a handle. This is very common in small commercial shops. Of course, it assumes you're doing your cutoff with power crossfeed. -- Ed Huntress |
#8
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How to catch cutoffs
On Sun, 3 Feb 2008 14:53:07 -0500, "Carl Boyd"
wrote: (snipped) I keep a piece of 1/8th welding rod in the lathe chip tray. Stick it in the hole with the right hand and finish parting with the left. Bob |
#9
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How to catch cutoffs
"Carl Boyd" wrote: .(clip) There has got to be a better way, what is it? ^^^^^^^^^^^^^^^^^^^^ After cleaning the chip tray, spread a rag or old towel down there, so they can't roll. |
#10
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How to catch cutoffs
On Feb 3, 2:53*pm, "Carl Boyd" wrote:
All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. *I didn't see any way to catch them without getting in a dangerous place. *1st one dropped in the swarf in the chip tray and I never did find it. *So I cleaned out the chip tray and let them drop down. *Only 1 of the 4 was easy to find and reach. *There has got to be a better way, what is it? Thanks. Carl Boyd I keep an old baking pan in the chip tray to catch chips & cutoffs and make cleaning it out easier. |
#11
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How to catch cutoffs
I have put a removable chip tray as large as will fit, under the
headstock. It not only catches swarf, but catches most off-cuts, too. But I like some of the other posts better. The idea of sticking a small rod in the tailstock, for instance. Anyway, thank you for asking this question. Until now, I always thought that looking for off-cuts was just part of lathe work! Pete Stanaitis -------------------- Carl Boyd wrote: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd |
#12
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How to catch cutoffs
"Carl Boyd" wrote in
: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd For parts with a hole in them, chuck a lenght of brazing rod in a drill chuck in the tailstock and let it stick into the hole. Requires no catching at all, and you can push them to the chuck and just keep working. -- Anthony You can't 'idiot proof' anything....every time you try, they just make better idiots. Remove sp to reply via email |
#13
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How to catch cutoffs
Carl Boyd wrote:
All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd I just hold a small cardboard box under the drop when it falls. I have even taught high school kids to do it so it can't be all that hard. :-) ...lew... |
#14
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How to catch cutoffs
Ed Huntress wrote:
Or use a big soup strainer (seive) taped to a wooden dowel for a handle. This is very common in small commercial shops. Of course, it assumes you're doing your cutoff with power crossfeed. Ed Huntress I just hold the catcher with right hand and turn the cross feed with my left hand. No problem for the small bits the OP mentioned. ...lew... |
#15
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How to catch cutoffs
"Carl Boyd" wrote in message ... All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd Thanks for all the good ideas. I was using the lathe. Carl Boyd |
#16
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How to catch cutoffs
On 2008-02-03, Carl Boyd wrote:
All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Put a smaller rod (say 1/8") in the tailstock drill chuck and run it 3/4 of the way into the workpiece after the hole is drilled, This should control the workpiece when it parts off. I've also held a metal mesh basket under the spindle to catch workpieces parted off from stock held in a collet. This would be more dangerous with a chuck, with the jaws flying past. With the right size mesh, the chips from the parting off fall through, but the parts don't. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#17
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How to catch cutoffs
On Feb 4, 6:53 am, "Carl Boyd" wrote:
All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd I was taught to keep the machine clean, both as a safety ruling and as a desirable work habit. And it certainly makes finding things in the chip tray dead easy.... Andrew VK3bFA. PS its not hi-tech either... |
#18
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How to catch cutoffs
spaco wrote:
I have put a removable chip tray as large as will fit, under the headstock. It not only catches swarf, but catches most off-cuts, too. But I like some of the other posts better. The idea of sticking a small rod in the tailstock, for instance. Anyway, thank you for asking this question. Until now, I always thought that looking for off-cuts was just part of lathe work! Me too. And of course, the smaller the diameter, the faster the spindle speed, so when you part off that 1/4" OD part you spent the last hour getting just right, it's flung off at a tangent, and hits the next surface spinning at 2000 RPM, sending it to parts unknown. Pete Stanaitis -------------------- Carl Boyd wrote: All I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. I didn't see any way to catch them without getting in a dangerous place. 1st one dropped in the swarf in the chip tray and I never did find it. So I cleaned out the chip tray and let them drop down. Only 1 of the 4 was easy to find and reach. There has got to be a better way, what is it? Thanks. Carl Boyd |
#19
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How to catch cutoffs
In article ,
Anthony wrote: :"Carl Boyd" wrote in : : : All : : I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a : .144" axial hole. I didn't see any way to catch them without getting : in a dangerous place. 1st one dropped in the swarf in the chip tray : and I never did find it. So I cleaned out the chip tray and let them : drop down. Only 1 of the 4 was easy to find and reach. There has got : to be a better way, what is it? : : Thanks. : : Carl Boyd : : : :For parts with a hole in them, chuck a lenght of brazing rod in a drill :chuck in the tailstock and let it stick into the hole. Requires no :catching at all, and you can push them to the chuck and just keep :working. And for parts without a hole use a catcher with a hole. I usually have a few short pieces of PVC pipe nearby and just hand-hold one surrounding the part as it nears cutoff. -- Bob Nichols AT comcast.net I am "RNichols42" |
#20
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How to catch cutoffs
On Feb 3, 11:53*am, "Carl Boyd" wrote:
I just finished making 4 spacers, 3/8" diameter, 3/8" long, with a .144" axial hole. *I didn't see any way to catch them ... It's easy with a properly trained service dog. Would you believe a ... lathe dog? |
#21
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How to catch cutoffs
On 2008-02-04, Lew Hartswick wrote:
Ed Huntress wrote: Or use a big soup strainer (seive) taped to a wooden dowel for a handle. This is very common in small commercial shops. Of course, it assumes you're doing your cutoff with power crossfeed. Ed Huntress I just hold the catcher with right hand and turn the cross feed with my left hand. No problem for the small bits the OP mentioned. ...lew... Once I have engaged the cross-feed, I have both hands free. I've even been known to catch light parts with a small Allen wrench with the short arm into the hole. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#22
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How to catch cutoffs
DoN. Nichols wrote:
I've even been known to catch light parts with a small Allen wrench with the short arm into the hole. And your short arm, was that a work accident when you stuck it into a hole? ;-) Nick -- The lowcost-DRO: http://www.yadro.de |
#23
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How to catch cutoffs
Nick Mueller wrote:
DoN. Nichols wrote: I've even been known to catch light parts with a small Allen wrench with the short arm into the hole. And your short arm, was that a work accident when you stuck it into a hole? ;-) Is that anything like the "short arm inspections" my Navy BIL used to tell us about? |
#24
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How to catch cutoffs
On Sun, 03 Feb 2008 12:06:02 -0800, Larry Jaques
wrote: Magnets held close to the offcut. That's quite clever. But wouldn't the part be strongly magnetized by spinning in a magnetic field like that? -- RoRo |
#25
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How to catch cutoffs
On Wed, 06 Feb 2008 10:07:33 +0100 in rec.crafts.metalworking,
Robert Roland wrote, On Sun, 03 Feb 2008 12:06:02 -0800, Larry Jaques wrote: Magnets held close to the offcut. That's quite clever. But wouldn't the part be strongly magnetized by spinning in a magnetic field like that? I think you mean demagnetized. |
#26
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How to catch cutoffs
On Wed, 06 Feb 2008 18:37:29 -0800, David Harmon wrote:
On Wed, 06 Feb 2008 10:07:33 +0100 in rec.crafts.metalworking, Robert Roland wrote, On Sun, 03 Feb 2008 12:06:02 -0800, Larry Jaques wrote: Magnets held close to the offcut. That's quite clever. But wouldn't the part be strongly magnetized by spinning in a magnetic field like that? I think you mean demagnetized. Actually, it would depend on the scenario. If it's spinning, and the permanent magnet is slowly removed, it will demagnetize it. If it's just spinning near a magnet, it probably wouldn't change much - but when it falls off, and is attracted to the magnet, and goes "THWACK" into the magnet, THAT could leave some residual magnetism. But demagnetizing is easy with a degaussing coil. Cheers! Rich |
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