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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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I have had this thermometer for probably a decade. About three years
ago, I accidentally put the K type probe into something too hot and ruined it. Now it's time to get another probe, but I'm not sure which one. I lost the info on the thermometer, but here is an image: https://i.imgur.com/RHXsSsS.jpg Suggestions for both a manual and replacement probe would be welcome. Thanks in advance. |
#2
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On 10/30/19 3:42 PM, Jim Horton wrote:
I have had this thermometer for probably a decade.Â* About three years ago, I accidentally put the K type probe into something too hot and ruined it.Â* Now it's time to get another probe, but I'm not sure which one.Â* I lost the info on the thermometer, but here is an image: Â*https://i.imgur.com/RHXsSsS.jpg Suggestions for both a manual and replacement probe would be welcome. Thanks in advance. Please note that I know it needs a new K type probe, but I don't want to end up overspending on a high temperature one if the meter won't range that high, but I can't find the meter specs online since I lost the manual. |
#4
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#5
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Jim Horton wrote:
------------------ ** Did you do any Googling at all? K type probes and wire tipped versions are all compatible with the same meters. https://store.wirelesstag.net/products/thermocouple I like the tipped ones cos thermal inertia is so much smaller - means I can measure power semiconductor case temps in a few seconds. ...... Phil |
#6
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On 10/30/19 7:29 PM, Phil Allison wrote:
------------------ ** Did you do any Googling at all? K type probes and wire tipped versions are all compatible with the same meters. https://store.wirelesstag.net/products/thermocouple I like the tipped ones cos thermal inertia is so much smaller - means I can measure power semiconductor case temps in a few seconds. Thanks. Yes, I did Google it but the uncertainty was the range of my meter and whether or not it made any difference. Doesn't appear to, so I will be ordering a replacement probe shortly. ..... Phil |
#7
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Jim Horton wrote:
------------------ Phil Allison wrote: ------------------ ** Did you do any Googling at all? K type probes and wire tipped versions are all compatible with the same meters. https://store.wirelesstag.net/products/thermocouple I like the tipped ones cos thermal inertia is so much smaller - means I can measure power semiconductor case temps in a few seconds. Thanks. Yes, I did Google it ** Now, you need tell us that in your first post. but the uncertainty was the range of my meter and whether or not it made any difference. ** What did you actually Google for? Cos I found this in about 30 seconds: http://www.tes.com.tw/en/product_detail.asp?seq=324 Doesn't appear to, so I will be ordering a replacement probe shortly. ** So, it is a probe or wire tipped item you are after? Most stand alone meters, like yours, cover the full range of a K-type thermocouple. But probes and wire tipped jobs have upper temp limits due to the insulation used in making them. If we don't know what you are doing - how can we possibly help you ? ..... Phil |
#8
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On Wed, 30 Oct 2019 15:42:59 -0400, Jim Horton
wrote: I have had this thermometer for probably a decade. About three years ago, I accidentally put the K type probe into something too hot and ruined it. Now it's time to get another probe, but I'm not sure which one. I lost the info on the thermometer, but here is an image: https://i.imgur.com/RHXsSsS.jpg Suggestions for both a manual and replacement probe would be welcome. Thanks in advance. About half of my various digital multimeters can be used as a thermometer using a Type-K thermocouple probe. Perhaps it's time to junk your 10 year old meter and just use a multimeter? Or, perhaps add some additional functionality, such as a data logger? I can't deduce what style of Type-K probe you managed to destroy. So, pick a photo that looks familiar as any Type-K probe will work. https://www.google.com/search?q=k-type+thermocouple+probes&tbm=isch https://www.ebay.com/sch/i.html?_nkw=type-K+thermocouple+probe I prefer the bare thermocouple end with the common yellow flat blade type connector. For use on some instruments, I have an adapter to banana plugs. The wire is usually fiberglass wrapped to handle the heat. If I need a tip for better heat conduction or mechanical attachment, I stuff the tip into a copper or brass tube, and fill with whatever is handy. If I want accuracy, corrosion resistance, or high temp, I use a commercial probe. For example, for a 1000C kiln: https://www.ebay.com/sch/i.html?_nkw=type+k+thermocouple+probe+kiln Or, use tape or glue: https://www.ecd.com/support/learning-center/resources/thermocouple-attachment-methods.aspx?Post=3916&tabid=371 Hint: Perform a rough ice bath and boiling water sanity check on any probe you buy. I've seen a few surprises and built a few defective probes. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#9
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On Thu, 31 Oct 2019 08:59:20 -0700, Jeff Liebermann
wrote: Or, use tape or glue: https://www.ecd.com/support/learning-center/resources/thermocouple-attachment-methods.aspx?Post=3916&tabid=371 I just started using this glue for attaching thermocouples: https://supergluecorp.com/product/zap-it/ About $8 for 4 oz. I can position the sensor, slop on some glue, hit it with some UV light, and I'm done in a few seconds. Of course, the bond is essentially permanent, so you have to do it right the first time. Also, you can make your own thermocouples with a specialized welder: https://www.amazon.com/TL-WELD-Thermocouple-Thermocouples-Temperature-90V-240V/dp/B01N280272 with a 12v car battery and a hammer: https://pcbsmoke.wordpress.com/2015/08/27/makeshift-thermocouple-spot-weld/ with almost any common heat welding method (oxy-acetylene, HHO hydrogen torch, Brown gas, etc): https://www.google.com/search?q=hho+mini+torch or if you have some environmentally incorrect mercury available: https://www.practicalmachinist.com/vb/general-archive/thermocouple-wire-83495/#post130354 -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#10
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On 10/31/19 11:32 AM, Jeff Liebermann wrote:
Also, you can make your own thermocouples with a specialized welder: Back at TRW I'd just use a suicide cord and a #2 pencil lead as an arc welder to "weld" the two wires together. -- "I am a river to my people." Jeff-1.0 WA6FWi http:foxsmercantile.com |
#11
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![]() A few things: K is a common thermocouple let's say if you wanted room temp or cryogenics then use T Type Wire is made with limits of error. It's not great for knowing the traceable temperature. +-1 degree is common. Probes are limited to your application. Some Kapton surface probe would be limited by the Kapton What are you going to be measuring? Pipe clamp? Readouts have another problem. I've had some that would start measuring at 250 degrees Centigrade. Not likely for your type of device. Quick meter test. Short the inputs with a piece of copper wire, If the device is capable of measuring room temperature, it will read room temperature. There is thermocouple wire and thermocouple extension wire. Don't confuse the two. You don't make junctions with extension wire. Multiple parallel junctions average, Even when they are at the tip. They are color coded. Yellow outer jacket is K. The inner conductors are colored too. RED is always negative for thermocouples in general, (at least in my experience). I've used R,S, J,K, T and C. I'm familiar with mineature and full size connectors. The junctions (or two 1/2 junctions) should be isothermal. Old school was two thermocuples in series and one in an ice bath. Then use the tables (reference 0 C) to convert voltage to temperature. New school. Use a precision semiconductor sensor an measure the temperature of the terminals. Do a reverse lookup and use that mV value. Add or subtract, then look value in a table or polynomial. Thus the ability to ambient compensate is limited. The temperature where the meter is located. |
#12
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On 10/31/19 11:59 AM, Jeff Liebermann wrote:
About half of my various digital multimeters can be used as a thermometer using a Type-K thermocouple probe. Perhaps it's time to junk your 10 year old meter and just use a multimeter? Or, perhaps add some additional functionality, such as a data logger? I can't deduce what style of Type-K probe you managed to destroy. So, pick a photo that looks familiar as any Type-K probe will work. https://www.google.com/search?q=k-type+thermocouple+probes&tbm=isch https://www.ebay.com/sch/i.html?_nkw=type-K+thermocouple+probe I still have the actual K probe: https://imgur.com/a/4H9rNrs The probe, when plugged in, still shows temperatures but very inaccurately. You can see what happened in the third image with parts of the feed wire having insulation burned away. Perhaps it could be repaired? Never thought I could, just assumed I ruined it. The insulation looks like some form of Teflon or similar. |
#13
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On 10/31/19 1:47 PM, Ron D. wrote:
A few things: K is a common thermocouple let's say if you wanted room temp or cryogenics then use T Type Wire is made with limits of error. It's not great for knowing the traceable temperature. +-1 degree is common. Probes are limited to your application. Some Kapton surface probe would be limited by the Kapton What are you going to be measuring? Pipe clamp? Readouts have another problem. I've had some that would start measuring at 250 degrees Centigrade. Not likely for your type of device. Quick meter test. Short the inputs with a piece of copper wire, If the device is capable of measuring room temperature, it will read room temperature. Thanks for the info. I just posted pictures of the probe and damage in my prior post. It does/did read room temperature. In fact, to my surprise, with the probe plugged in right now, it is measuring within 7 degree F of actual room temperature. With the missing sections of insulation, if I dip into any liquid, it throws the temperature way off. There is thermocouple wire and thermocouple extension wire. Don't confuse the two. You don't make junctions with extension wire. Multiple parallel junctions average, Even when they are at the tip. They are color coded. Yellow outer jacket is K. The inner conductors are colored too. RED is always negative for thermocouples in general, (at least in my experience). I've used R,S, J,K, T and C. I'm familiar with mineature and full size connectors. The junctions (or two 1/2 junctions) should be isothermal. Old school was two thermocuples in series and one in an ice bath. Then use the tables (reference 0 C) to convert voltage to temperature. New school. Use a precision semiconductor sensor an measure the temperature of the terminals. Do a reverse lookup and use that mV value. Add or subtract, then look value in a table or polynomial. Thus the ability to ambient compensate is limited. The temperature where the meter is located. |
#14
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On 10/31/19 1:54 PM, Jim Horton wrote:
I just stuck the probe under my tongue. In the past when it was working, it would read within +/-3 F of actual body temp, but today it drops to read nearly 0 F. |
#15
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On Thursday, October 31, 2019 at 10:47:41 AM UTC-7, Jim Horton wrote:
I still have the actual K probe: https://imgur.com/a/4H9rNrs Such a 'probe' is just a pair of dissimilar wires, insulated on the length, welded at the tip. You can snip off the damaged bit, trim back the insulation, and re-weld a tip. Accuracy wont be harmed unless the alloy of the probes is significantly changed. |
#16
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On 10/31/19 4:28 PM, whit3rd wrote:
Such a 'probe' is just a pair of dissimilar wires, insulated on the length, welded at the tip. You can snip off the damaged bit, trim back the insulation, and re-weld a tip. Accuracy wont be harmed unless the alloy of the probes is significantly changed. Solder or weld? I can do solder, but no welding capability here. Thanks, though. |
#17
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On 10/31/19 4:28 PM, whit3rd wrote:
On Thursday, October 31, 2019 at 10:47:41 AM UTC-7, Jim Horton wrote: I still have the actual K probe: https://imgur.com/a/4H9rNrs Such a 'probe' is just a pair of dissimilar wires, insulated on the length, welded at the tip. You can snip off the damaged bit, trim back the insulation, and re-weld a tip. Accuracy wont be harmed unless the alloy of the probes is significantly changed. Ok, I clipped off enough that, when I now touch the wires together, I get room temperature and body temp accuracy if I put the probe in my mouth. I can see the two wires under a magnifying glass. I wonder if I could use my "15 minute" oxygen/ propane torch to weld the tip? |
#18
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#19
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#20
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On Thu, 31 Oct 2019 12:07:01 -0500, Fox's Mercantile
wrote: On 10/31/19 11:32 AM, Jeff Liebermann wrote: Also, you can make your own thermocouples with a specialized welder: Back at TRW I'd just use a suicide cord and a #2 pencil lead as an arc welder to "weld" the two wires together. You're dangerous. I like that. However, times have changed. You can do far more damage these days with a $63 miniature inverter stick arc welder: https://www.ebay.com/itm/HZXVOGEN-ARC-Welder-220V-MMA-Stick-ARC-Welder-IGBT-Inverter-ARC-Welding-Machine/143182473855 "Cheap Ebay Welder -- WILL IT TIG?!" https://www.youtube.com/watch?v=--1lSmtuyUg Notice the 2 wire power cord. I was looking for an excuse to buy a miniature brazing torch for the small stuff, which might include thermocouples. The only problem is I don't need too many thermocouples and I have a fairly good supply in stock. Cheap enough to try without much financial damage if it can't melt the nickel-chromium and nickel-alumel wires of 1400°C (2550°F). https://www.ebay.com/itm/Jeweler-Jewelry-Micro-Mini-Gas-Little-Torch-Welding-Platinum-Metal-Soldering-Kit/273927011832 A hydrogen torch should be able to generate up to about 2500°C, so it should work (hopefully without melting the tip). -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#21
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On Thu, 31 Oct 2019 13:47:36 -0400, Jim Horton
wrote: On 10/31/19 11:59 AM, Jeff Liebermann wrote: About half of my various digital multimeters can be used as a thermometer using a Type-K thermocouple probe. Perhaps it's time to junk your 10 year old meter and just use a multimeter? Or, perhaps add some additional functionality, such as a data logger? I can't deduce what style of Type-K probe you managed to destroy. So, pick a photo that looks familiar as any Type-K probe will work. https://www.google.com/search?q=k-type+thermocouple+probes&tbm=isch https://www.ebay.com/sch/i.html?_nkw=type-K+thermocouple+probe I still have the actual K probe: https://imgur.com/a/4H9rNrs The probe, when plugged in, still shows temperatures but very inaccurately. The insulation appears to be shredded near the thermocouple. As others have suggested, cut it back to where the insulation is still intact, and weld the tip. That's weld, NOT braze, solder, glue, crimp, sleeve, or twist. Just weld. You can see what happened in the third image with parts of the feed wire having insulation burned away. I only see one image and one URL, but it's enough. The insulation is gone. I'm not sure why you're getting "very inaccurate" readings. Are the readings high, low, erratic, intermittent, or insane? Perhaps it could be repaired? Yes, by welding. However, it would be prodent to spend a few dollars and buy a new Type-K probe so that you can compare your repaired probe with one that is more likely to be accurate. Never thought I could, just assumed I ruined it. Nope. Note my domain name: LearnByDestroying.com. That means you don't really understand how something works until after you've broken it and subsequently repaired it. The insulation looks like some form of Teflon or similar. The high temperature insulation can be PTFE (Teflon), PFA (perfluoroalkoxy or Neoflon), XC, XS, XR, or XC4: https://www.omega.com/en-us/wire-and-cable/thermocouple-and-rtd-wire-and-cable/xc-xs-xt-xl-wire/p/XC-J-20-50 https://assets.omega.com/pdf/cable-and-wire/thermocouple-and-rtd-wire-and-cable/XC_XS_XT_XL_WIRE.pdf Chemically resistant wire uses FEP (fluorinated ethylene propylene) insulation. -- Jeff Liebermann 150 Felker St #D http://www.LearnByDestroying.com Santa Cruz CA 95060 http://802.11junk.com Skype: JeffLiebermann AE6KS 831-336-2558 |
#22
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On 10/31/19 6:05 PM, Ralph Mowery wrote:
You can probably cut the wires back to where the insulation is not melted and twist them together vrey tight and it will read the temperature at that point. If you could weld, not solder the wires together it should still work. If you want to measure liquid temperture, the wires do have to be isolated from the liquid. Any thing that conducts electricity between the wires will cause a false reading. It is probably showing the incorrect temperature in your mouth because the liquid or skin resistance is causing a false voltage between the wires without insulation. Interesting, so even the welded wires still have to be insulated then. As you say, the reason for the faulty readings I am getting. Unfortunately, I don't have anything decent other than shrink tube and leftover high temp RTV to coat them with, so I think it's time for a new probe. I will point out that the group has been a big help in informing me how these work and my thanks. |
#23
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Jim Horton wrote:
------------------------------- I still have the actual K probe: https://imgur.com/a/4H9rNrs ** Does that look like a "probe" to you ? Replacements cost about $5 WTF are you doing here ? Wasting our time for your fun ? The probe, when plugged in, still shows temperatures but very inaccurately. ** Yeah, the insulation has failed and there are shorts in the cable. Did you try to measure a flame ? ..... Phil |
#24
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On 11/1/19 6:46 PM, Phil Allison wrote:
Jim Horton wrote: ------------------------------- I still have the actual K probe: https://imgur.com/a/4H9rNrs ** Does that look like a "probe" to you ? Replacements cost about $5 WTF are you doing here ? Wasting our time for your fun ? No. Thermocouple. I stand corrected. The thermocouple isn't an absolute necessity at the current time, but I miss having it working correctly. It has been needing replacing for a couple of years and I could have used it to measure wax temperatures recently. Instead I used a cheap, wireless IR thermometer. The probe, when plugged in, still shows temperatures but very inaccurately. ** Yeah, the insulation has failed and there are shorts in the cable. Did you try to measure a flame ? To be honest, I don't remember. Either a flame or I was experimenting with solar cookers using fresnel lenses a few years back. These can become quite hot with large lenses like I had (3000+ F), so chances are concentrated solar energy hit the insulation and melted it. Not sure, however. .... Phil |
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