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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Slightly OT -- hydraulics for a log splitter
I've been looking at the possibility of building a log splitter, vaguely
following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? I guess what I need is a quick course in basic hydraulics. Is there a good website to read up on this stuff? Many thanks to anyone who takes pity on my ignorance! Andy |
#2
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go down to the local co-op or tractor supply co. or such in your area and
spend a few minutes with one of their new models , looking at how they are built and the size of their equipment will give you a really good idea a few guidelines a four inch bore cylinder has 12.57 square inches approximately so for every 100 psi you get 1200 pounds of force at 2000 psi this is a twelve ton cylinder , at four thousand it is a 24 ton cylinder , horsepower required to run your pump can be figured on the base of 1 horsepower = one gpm @1500 psi most of the log splitters i see are 5-8 horsepower two stage pump 12 gpm@800-1000 psi,2-4 gpm @3000psi manually operated valve a four inch bore cylinder i built mine netirely with stuff i scrounged , though SurplusCenter is a good place to buy, way cheaper than NT RAMBLE OFF |
#3
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On Mon, 14 Feb 2005 19:39:39 -0500, "Andrew H. Wakefield"
wrote: ===I've been looking at the possibility of building a log splitter, vaguely ===following some old plans from Mother Earth magazine. The metalwork presents ===no problems (perhaps famous last words!) but I have never messed with ===hydraulics. I've been looking at the parts that Northern Tool sells, and am ===not entirely sure what I am looking at. === ===For the hydraulic pumps, there seem to be two styles, one that is rated in ===GPM and one that is rated in cu. in. Why the different ratings? Are these ===two different types of pumps, intended for different uses? You need to match your pump in regards to yur engines horsepower. Look at the Barnes 2 stage pumps, thats what you want to use, unless you have a big engine, want to get into more work on hydrualics etc. The 2 stage pumps are fine, with their smaller one being suitable for a 5 or so hp gas engine, and the next size for at least a 8 to 10 hp engine, and the largest you need at least a 16 hp for them to work fine. === ===For pumps that are rated in GPM: If the max PSI is the same for two ===different pumps, would they both be able to create the same amount of ===splitting force -- but the one with higher GPM would move faster than ===other -- or am I totally off track here? GPM is how much the time it takes to cycle due to flow in an unloaded operation. More load, GPM is going to drop, and pressure will increase..So look for a pump (2 stage) thats capable of at least 3000 psi which is more than sufficient. Lower GPM flowrate is just a bit longer in cycling the cylinder in and out, unloaded. === ===NT also sells a variety of hydraulic rams, ranging considerably in price. ===They all seem to have three specs: max PSI (generally either 2500 or 3000), ===stroke, and bore. Okay--how do I compare these specs to the commercial log ===splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the ===overall force exerted related to the PSI--but the rams and pumps all seem to ===have similar maximum PSI?? Or is it a function of PSI and bore size? Tonnage developped is proportional to the surface area of the piston in the cylinder. You may have a 4inch cylinder, and you times the square inches of that pistons face by the PSI to come up with tonnage produced.......Its a given. However you also have a rod attached to that cylinder which in all reality is going to reduce the pistons surface area on the rod side, so you need to deduct the area the rod takes up on the pistons face. The opposite side of the piston is usually going to have more surface area as it has no rod attached to it, so it generates greater force one way than the other. Most log splitters you see at builder supply and garden places are from 20 to 25 ton on average and most have anything from 4" to 5 inch cylinders. A bigger cylinder in diameter will generate more tonnage or force with the same pressure applied to a 4 inch cylinder, but to make cycle times faster to make up for the larger cylinder you may need to step up to a larger GPM pump. To make it simple go with their 11.x GPM 3000 2 stage pump,. 5 to 6.5 horsepower gas engine, and a 4 to 4 1/2 x whatever length cylinder you need for the ram. But the open center single spool with detent retract position control valve and the length hoses you need, and a filter assembly, and also a strainer breather assembly. Thats it. the rest is steel welded up to make the design you want. Hydraulics is simple, especially on a log splitter. Open center control valve will continually allow fluid to free flow back to resivoir, when its not closed by the lever to divert fluid to the cylinder. If y ou use a closed center valve you have much faster cycle times or break out times, as there is a pressure relief valve that holds the fluid pressure up to or close to the operating prressure at all times.........not needed with a log splitter, and by not using a closed center valve it will reduce heat buildup, and wear and tear on your hyd components. === ===I guess what I need is a quick course in basic hydraulics. Is there a good ===website to read up on this stuff? Many thanks to anyone who takes pity on my ===ignorance! === ===Andy === REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
#4
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The hydraulics are just plumbing; HP hydraulic lines and fittings are
available everywhere in industrialized sections; NT notwithstanding. A 4" DA cylinder and 11 GPH pump is plenty for up to 24" dia. bucks. My home built splitter uses a 12" stroke cylinder, which is plenty, since I buck all my logs to 18" lengths for my fireplaces. You pretty much can't build a splitter for much less than you can buy one, unless you snag the major components free or very cheap. JR Dweller in the cellar Andrew H. Wakefield wrote: I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? I guess what I need is a quick course in basic hydraulics. Is there a good website to read up on this stuff? Many thanks to anyone who takes pity on my ignorance! Andy -- -------------------------------------------------------------- Home Page: http://www.seanet.com/~jasonrnorth If you're not the lead dog, the view never changes Doubt yourself, and the real world will eat you alive The world doesn't revolve around you, it revolves around me No skeletons in the closet; just decomposing corpses -------------------------------------------------------------- Dependence is Vulnerability: -------------------------------------------------------------- "Open the Pod Bay Doors please, Hal" "I'm sorry, Dave, I'm afraid I can't do that.." |
#5
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"Andrew H. Wakefield" wrote in message ... I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? It's traditional to use "two-stage" pumps in splitters. The first stage produces high flow at low pressure to move the ram quickly to and from the work. The second stage produces very high pressures at low flow to build the large forces necessary to actually split the wood. Northern sells Prince pumps (not the best, but they last many years if your wet circuit is maintained clean and moisture-free... and they're CHEAP). They offer an 11gpm two-stage "log splitter" pump that mates well with an 8hp gas engine. Mine's an old cast iron updraft-carb Briggs. With a 4" diameter, 24" stroke cylinder, you can generate roughly 14 tons of splitting force at 2200psi (well within the capabilities of the pump and engine). That doesn't sound like much, compared to their 20 and 25 ton splitters, until you realize that they're advertising what the press COULD do if the system ran at the maximum pressure rating for the components -- which they never do. With 14 tons and a clean wedge, I can split an 18" diameter well-cured white oak butt 20" long. (needs a wedge at least longer than the radius of the piece.. mine's 11") LLoyd |
#6
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I have never seen Prince pumps offered by NT in 2 stage
configurations. All I have ever seen is Barnes brand 2 stage pumps. They are a good pump. I have some over 20 years old and work fine..... Prince is a large manuf of cylinders though, and I have had mixed results with them, but their more than sufficient on a log splitter. I routinely run my system at 2200 to 2500 psi not the full rated 3000 and it works just fine, and makes for lots less wear and tear on components. On Tue, 15 Feb 2005 12:55:42 GMT, "Lloyd E. Sponenburgh" wrote: === ==="Andrew H. Wakefield" wrote in message ... === I've been looking at the possibility of building a log splitter, vaguely === following some old plans from Mother Earth magazine. The metalwork ===presents === no problems (perhaps famous last words!) but I have never messed with === hydraulics. I've been looking at the parts that Northern Tool sells, and ===am === not entirely sure what I am looking at. === === For the hydraulic pumps, there seem to be two styles, one that is rated in === GPM and one that is rated in cu. in. Why the different ratings? Are these === two different types of pumps, intended for different uses? === === For pumps that are rated in GPM: If the max PSI is the same for two === different pumps, would they both be able to create the same amount of === splitting force -- but the one with higher GPM would move faster than === other -- or am I totally off track here? === === NT also sells a variety of hydraulic rams, ranging considerably in price. === They all seem to have three specs: max PSI (generally either 2500 or ===3000), === stroke, and bore. Okay--how do I compare these specs to the commercial log === splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the === overall force exerted related to the PSI--but the rams and pumps all seem ===to === have similar maximum PSI?? Or is it a function of PSI and bore size? === === ===It's traditional to use "two-stage" pumps in splitters. The first stage ===produces high flow at low pressure to move the ram quickly to and from the ===work. The second stage produces very high pressures at low flow to build ===the large forces necessary to actually split the wood. === ===Northern sells Prince pumps (not the best, but they last many years if your ===wet circuit is maintained clean and moisture-free... and they're CHEAP). ===They offer an 11gpm two-stage "log splitter" pump that mates well with an ===8hp gas engine. Mine's an old cast iron updraft-carb Briggs. === ===With a 4" diameter, 24" stroke cylinder, you can generate roughly 14 tons of ===splitting force at 2200psi (well within the capabilities of the pump and ===engine). === ===That doesn't sound like much, compared to their 20 and 25 ton splitters, ===until you realize that they're advertising what the press COULD do if the ===system ran at the maximum pressure rating for the components -- which they ===never do. === ===With 14 tons and a clean wedge, I can split an 18" diameter well-cured white ===oak butt 20" long. (needs a wedge at least longer than the radius of the ===piece.. mine's 11") === ===LLoyd === REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
#7
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The next splitter I build will have a 2 stage pump to speed the cycle
time. Also the ram will be a 5 inch bore with a 4 inch rod to speed the retract time. Current splitter has a 4 X 24 and a Vickers pressure compensating pump. That is a rotary swash plate style and the swash plate rotates flat at a preset pressure setting (no flow). It was built with available parts some 20 years ago and still serves me well. Beam rotates vertical and horizontal, Briggs model 19 7.25 HP engine. Last fall I had 2 young men and my g/f helping. It was the easiest harvest by far. Here is how it went; Weekend 1 spent 2 days in the woods cutting trees, 20 -25 ft length sections. Loaded trailer with case backhoe with 4 in 1 bucket. At home, picked up the log with the tractor and held it about 3.5 ft. g/f backed the Kawasaki mule under the end of the log, and I cut a piece off 18 inches long. 4 or 5 pieces in the Mule, drive over to the splitter and dump the pieces off to the splitter and stackers. Repeat until wood is all in the barn. We did 6 cords in a day! No sore back! I like the design of the Timberwolf Manufacturing TW-6 machine. Bob |
#8
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On Mon, 14 Feb 2005 19:39:39 -0500, "Andrew H. Wakefield"
wrote: I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? I guess what I need is a quick course in basic hydraulics. Is there a good website to read up on this stuff? Many thanks to anyone who takes pity on my ignorance! Andy Greetings Andy, To figure how fast the system will work you need the GPM and the volume of the cylinder. The volume of the cylinder is 3.1416 times the radius squared of the cylinder times the travel. Because of friction losses etc. your top speed will be lower than the calculated max, but it will give you an idea. So if the cylinder volume is 1 gallon, and you have a 10 GPM pump, the shortest time for the full cylinder travel is 6 seconds. ERS |
#9
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On 15 Feb 2005 05:55:20 -0800, "Bob" wrote:
===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
#10
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On Wed, 16 Feb 2005 08:55:16 -0800, Tom wrote:
Roy wrote: On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: ===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. LOL, a little knowledge can be erroneous.. Care to share what you're seeing that Roy isn't? |
#11
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On 15 Feb 2005 20:03:49 GMT, the renowned Dave Hinz
wrote: On Wed, 16 Feb 2005 08:55:16 -0800, Tom wrote: Roy wrote: On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: ===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. LOL, a little knowledge can be erroneous.. Care to share what you're seeing that Roy isn't? The rod subtracts from the cylinder area for retraction, so the bigger the rod, the faster it moves for a given volume per second (you can think of the rod as filling up a lot of the cylinder so it takes less hydraulic fluid). The example would retract as fast as a 3" cylinder extends. You could also use a regenerative circuit to get it to extend faster at low power before it starts to split. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#12
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On 15 Feb 2005 20:03:49 GMT, Dave Hinz wrote:
===On Wed, 16 Feb 2005 08:55:16 -0800, Tom wrote: === Roy wrote: === === On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: === === ===The next splitter I build will have a 2 stage pump to speed the cycle === ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed === ===the retract time. === snip === === A 4" rod in a 5" bore cylinder.........for what reason would this be === beneficial? With so much reduction on the retract side it would be === awfully low power and slow............A 2" rod is more than sufficient === for any splitter if the moveable slide with ram or wedge is === sufficiently sturdy. === === LOL, a little knowledge can be erroneous.. === ===Care to share what you're seeing that Roy isn't? Yea I know a bigger rod would mean less volumne needing to be filled but its certainly way overkill on a simpole machine like a log splitter.......I did type in slow but intended to refer just to the low power end, which really does not mean anything on a retract cyucle of a splitter, but heck a 4" rod.............hmmmmmmmmmm REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
#13
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On Wed, 16 Feb 2005 14:15:03 -0800, Tom wrote:
snip === Yea I know a bigger rod would mean less volumne needing to be filled === but its certainly way overkill on a simpole machine like a log === splitter.......I did type in slow but intended to refer just to the === low power end, which really does not mean anything on a retract cyucle === of a splitter, but heck a 4" rod.............hmmmmmmmmmm === === ===Can you think of a cheaper way of getting a faster retract cycle? === ===Tom Well not that I can think of off hand, but I would have to think the price of a cylinder with such a rod in it would be pretty darn pricey compaared to say the next higher flow pump.....I really doubt I would even consider using a 4" rod in a 5" cylinder if I had it for free. Heck why not grab an old Chevy 427 or even a 283 and use it with a big pump............better yet one of the old J-79 engines that Davis Monathan AFB boneyard is full of and use it with their high flow high pressure hydrualic pumps that are normally installe don them for in the old F4.....now that would be some fast cycle times, but pretty expensive to operate........... REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
#14
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"Andrew H. Wakefield" wrote:
I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? I guess what I need is a quick course in basic hydraulics. Is there a good website to read up on this stuff? Many thanks to anyone who takes pity on my ignorance! Andy I rented a splitter last year that spoiled me. I'll never even consider hydraulics for splitting wood again. The splitter was "Gripo" brand name. It used a rack driven by a pinion on a shaft with a fairly substantial flywheel on it. The cool part was that it had a cycle time of around a second a shot. Place block, lift toggle handle, SHUNK!, place block. The ram was retracted by springs and was ready to go before I was in all cases. No problem blowing through the knots or crotch wood. Blew through a couple blocks sideways to shorten them, it grunted at that. All on a 160cc Honda motor. Wish I had taken some pictures of the linkage that connected the rack to the pinion. I've been keeping an eye out for a suitable rack and pinion set since then. I figure a flywheel is easy, as there is usually a scrapped out baler at most farm auctions I've been to. Hmmmm.... A google search finds Super Split made in the US that uses the same mechanism. Cool stuff! Cheers Trevor Jones |
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"Roy" wrote in message ... Yea I know a bigger rod would mean less volumne needing to be filled but its certainly way overkill on a simpole machine like a log splitter.......I did type in slow but intended to refer just to the low power end, which really does not mean anything on a retract cyucle of a splitter, but heck a 4" rod.............hmmmmmmmmmm Roy, power does mean _something_ on the retract stroke of a splitter. Didja ever get a slivver stuck under your guides? Sure, it doesn't take as much power as the splitting cycle. LLoyd |
#16
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Roy wrote:
On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: ===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. LOL, a little knowledge can be erroneous.. Tom |
#17
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Dave Hinz wrote:
On Wed, 16 Feb 2005 08:55:16 -0800, Tom wrote: Roy wrote: On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: ===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. LOL, a little knowledge can be erroneous.. Care to share what you're seeing that Roy isn't? A 4" piston would mean a fast retract as the volume per inch of stroke required would be 7 odd cubic inches. With a 2" rod it would be that much slower, as 16.5 cubic inches per inch of stroke would be required. 5" bore = 19.635 square inches 4" rod = 12.566 " " 2" rod = 3.1416 " " The maths are quite simple.. Tom |
#18
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Tom wrote:
Roy wrote: On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: ===The next splitter I build will have a 2 stage pump to speed the cycle ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed ===the retract time. snip A 4" rod in a 5" bore cylinder.........for what reason would this be beneficial? With so much reduction on the retract side it would be awfully low power and slow............A 2" rod is more than sufficient for any splitter if the moveable slide with ram or wedge is sufficiently sturdy. LOL, a little knowledge can be erroneous.. Tom Bit of a typo in the previous! :-( A 4" rod would mean a fast retract as the volume per inch of stroke required would be 7 odd cubic inches. With a 2" rod it would be that much slower, as 16.5 cubic inches per inch of stroke would be required. 5" bore = 19.635 square inches 4" rod = 12.566 " " 2" rod = 3.1416 " " The maths are quite simple.. Tom |
#19
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Roy wrote:
On 15 Feb 2005 20:03:49 GMT, Dave Hinz wrote: ===On Wed, 16 Feb 2005 08:55:16 -0800, Tom wrote: === Roy wrote: === === On 15 Feb 2005 05:55:20 -0800, "Bob" wrote: === === ===The next splitter I build will have a 2 stage pump to speed the cycle === ===time. Also the ram will be a 5 inch bore with a 4 inch rod to speed === ===the retract time. === snip === === A 4" rod in a 5" bore cylinder.........for what reason would this be === beneficial? With so much reduction on the retract side it would be === awfully low power and slow............A 2" rod is more than sufficient === for any splitter if the moveable slide with ram or wedge is === sufficiently sturdy. === === LOL, a little knowledge can be erroneous.. === ===Care to share what you're seeing that Roy isn't? Yea I know a bigger rod would mean less volumne needing to be filled but its certainly way overkill on a simpole machine like a log splitter.......I did type in slow but intended to refer just to the low power end, which really does not mean anything on a retract cyucle of a splitter, but heck a 4" rod.............hmmmmmmmmmm Can you think of a cheaper way of getting a faster retract cycle? Tom |
#20
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Many thanks for all the helpful replies. You have confirmed some of what I
was thinking, plus given me insight into issues I didn't know enough even to ask about! I know I'll have a couple more questions to follow up; after I digest all this info, I'll put up a new post with follow up questions. Thanks again! Andy "Andrew H. Wakefield" wrote in message ... I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. For the hydraulic pumps, there seem to be two styles, one that is rated in GPM and one that is rated in cu. in. Why the different ratings? Are these two different types of pumps, intended for different uses? For pumps that are rated in GPM: If the max PSI is the same for two different pumps, would they both be able to create the same amount of splitting force -- but the one with higher GPM would move faster than other -- or am I totally off track here? NT also sells a variety of hydraulic rams, ranging considerably in price. They all seem to have three specs: max PSI (generally either 2500 or 3000), stroke, and bore. Okay--how do I compare these specs to the commercial log splitters advertised as "20 ton splitter" or "25 ton splitter"? Is the overall force exerted related to the PSI--but the rams and pumps all seem to have similar maximum PSI?? Or is it a function of PSI and bore size? I guess what I need is a quick course in basic hydraulics. Is there a good website to read up on this stuff? Many thanks to anyone who takes pity on my ignorance! Andy |
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"Trevor Jones" wrote in message ... I rented a splitter last year that spoiled me. I'll never even consider hydraulics for splitting wood again. The splitter was "Gripo" brand name. It used a rack driven by a pinion on a shaft with a fairly substantial flywheel on it. The Super Split is the same thing I think. Here is a diagram of how it works. http://www2.primushost.com/~logsplit/principle.html Lane |
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On Mon, 14 Feb 2005 19:39:39 -0500, "Andrew H. Wakefield"
vaguely proposed a theory .......and in reply I say!: remove ns from my header address to reply via email http://science.howstuffworks.com/hydraulic2.htm I've been looking at the possibility of building a log splitter, vaguely following some old plans from Mother Earth magazine. The metalwork presents no problems (perhaps famous last words!) but I have never messed with hydraulics. I've been looking at the parts that Northern Tool sells, and am not entirely sure what I am looking at. |
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Two stage pumps sort of shift gears, so to speak, in that when they
reach a predetermined pressure, due to load imparted on the log for instance, they drop in GPM but go up in pressure, and remain at higher pressure and lower flow until resistence drops, then pump cycles back to a higher flow rate with lower pressures, sort of like a automatic tranny downshifting.........its all done by the settings made internally in the pump. They allow a smaller HP motor to be used in a lot of cases to provide the same rating, and saves a lot of wear and tear on hydraulics in general. On Thu, 17 Feb 2005 13:48:56 +0800, OldNick wrote: ===On Tue, 15 Feb 2005 03:02:28 GMT, (Roy) vaguely ===proposed a theory ===......and in reply I say!: === === remove ns from my header address to reply via email === === ===GPM is how much the time it takes to cycle due to flow in an unloaded ===operation. More load, GPM is going to drop, and pressure will ===increase.. === ===Is this something to do witht eh two-stage pumps? Hydro pumps should ===deliver constant flow, at any pressure REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
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On Wed, 16 Feb 2005 19:54:53 -0800, "Lane" lane (no spam) at
copperaccents dot com vaguely proposed a theory .......and in reply I say!: remove ns from my header address to reply via email "Trevor Jones" wrote in message ... I rented a splitter last year that spoiled me. I'll never even consider hydraulics for splitting wood again. The splitter was "Gripo" brand name. It used a rack driven by a pinion on a shaft with a fairly substantial flywheel on it. The Super Split is the same thing I think. Here is a diagram of how it works. http://www2.primushost.com/~logsplit/principle.html But have you seen the _prices_ of those things? The 24 tonne one is US$4500, where I looked! http://www.landscapingcomplete.com/M...Splitters.html That's a lot of time needs to be saved to make up over hydraulics at maybe $1500. |
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On Wed, 16 Feb 2005 21:56:10 -0500, "Andrew H. Wakefield"
vaguely proposed a theory .......and in reply I say!: remove ns from my header address to reply via email If you are interested in the Super Split and what it takes to build one http://www.arboristsite.com/archive/...hp/t-6668.html Many thanks for all the helpful replies. You have confirmed some of what I was thinking, plus given me insight into issues I didn't know enough even to ask about! I know I'll have a couple more questions to follow up; after I digest all this info, I'll put up a new post with follow up questions. Thanks again! Andy |
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Actually there are some cylinders that do use springs to retract them.
They are typically whjat is referred to as single action cylinders, commonly ofund on items like power packs where there is only a pressure or feed hgose from the pump to the cylinder. Once extended, and you relieve pressure, it uses a spring to pull the ram back into the cylinder, and the air is usually vented to atmosphere. If the device has sufficent weight lots of single acting cylinders do not utilize springs at all, and rely on weight / gravity to move them back for another cycle. Spring retraction is doable but its slow compared to powering with fluid. On Fri, 18 Feb 2005 07:59:14 +0800, OldNick wrote: ===On Thu, 17 Feb 2005 12:43:29 GMT, (Kerry) ===vaguely proposed a theory ===......and in reply I say!: === === remove ns from my header address to reply via email === ===OK. Thanks. I had not dealt with them or heard of them. When you said ==="higher pressure means lower flow" I was thinking "Wha?...." but I ===live and learn. === ===Interesting, actually, why do hydraulic system not use springs to ===retract the cylinder just as the Rack and pinion ones do? === ===Two stage pumps sort of shift gears, so to speak, in that when they ===reach a predetermined pressure, due to load imparted on the log for ===instance, they drop in GPM but go up in pressure, and remain at higher REMEMBER: "This is worth repeating for benefit of al newbies! Jo Ann asked Dr. Solo to remind people that while she has retired from selling GF (and sold the business to Ken Fischer http://dandyorandas.com/) she has NOT retired from helping people with sick GF and koi FOR FREE. 251-649-4790 phoning is best for diagnosis. but, can try email put "help sick fish" in subject. Get your fish at Dandy Orandas Dandy Orandas Dandy Orandas........you guys got that DANDY ORANDAS |
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"Gunner" wrote in message ... The vietnamese workers took it apart..and I dont think they put all the parts in the coffee can.... Yeah.... kinda like what they did to our swifts and UH-1s when we turned 'em over. LLoyd |
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On Fri, 18 Feb 2005 12:20:51 GMT, "Lloyd E. Sponenburgh"
wrote: "Gunner" wrote in message .. . The vietnamese workers took it apart..and I dont think they put all the parts in the coffee can.... Yeah.... kinda like what they did to our swifts and UH-1s when we turned 'em over. LLoyd Sigh..so Ive heard Gunner Rule #35 "That which does not kill you, has made a huge tactical error" |
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