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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
Posted to rec.crafts.metalworking
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Wild Idea (and judgement of others)
jon_banquer fired this volley in
: No it didn't sound condescending. It sounded like the truth that the OP can't handle. That didn't help. No matter what you think of Snag, I did not intend for my statement to offend; only to state a simple fact. Some things in my shop are important enough that they garner special attenion from me when I'm working around them. Some have sharp thingies that will hurt me. Some are 'mission-critical'. Some are just treasured. I - personally - cannot imagine working in a way around those 'special things' that would do them or me any harm. That's all I said, and all I meant. Lloyd |
#42
Posted to rec.crafts.metalworking
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Wild Idea
On Saturday, September 14, 2013 9:57:02 PM UTC-4, Snag's Shop wrote:
Some time ago I managed to tip my compressor over , landed on the pulley . The pulley survived , but the connecting rods didn't . Snapped 'em both off just above the big end . Fast forward to now , and the replacement pump I bought is blowing oil ... from excessive blowby . I haven't pulled it down yet , but the rings have gotta be shot or broken of just plain crap to begin with cheap pump ... . And this is where the wild idea comes in . The rods in the cheap pump might fit , or they might not ... and if they don't I'm thinking about TIG welding the broken ones back together . I can build a fixture to hold the two bearings in alignment . I'd be most worried about the temper of the repaired area , but a quick chill and a few days aging might get it back enough . Is this a waste of time , or do I stand a decent chance of having this work ? -- Snag out in the shop If one of those repaired rods breaks, then you can find out how expensive the other compressor parts are - it could take out a piston, the crank case or... Craigslist, ebay, northern tool, harbor freight are full of cheap compressors. |
#43
Posted to rec.crafts.metalworking
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Wild Idea (and judgement of others)
On Monday, September 16, 2013 11:01:14 AM UTC-7, Lloyd E. Sponenburgh wrote:
jon_banquer fired this volley in : No it didn't sound condescending. It sounded like the truth that the OP can't handle. That didn't help. No matter what you think of Snag, I did not intend for my statement to offend; only to state a simple fact. Some things in my shop are important enough that they garner special attenion from me when I'm working around them. Some have sharp thingies that will hurt me. Some are 'mission-critical'. Some are just treasured. I - personally - cannot imagine working in a way around those 'special things' that would do them or me any harm. That's all I said, and all I meant. Lloyd I think Snag is a ****ing moron. I felt that way long before he started this thread. |
#44
Posted to rec.crafts.metalworking
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Wild Idea
On Monday, September 16, 2013 11:05:03 AM UTC-7, rangerssuck wrote:
Craigslist, ebay, northern tool, harbor freight are full of cheap compressors. .... which more often than not aren't worth the time of day to spend time looking at: http://www.eatoncompressor.com/page/page/518643.htm |
#45
Posted to rec.crafts.metalworking
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Wild Idea
On Saturday, September 14, 2013 9:57:02 PM UTC-4, Snag's Shop wrote:
Some time ago I managed to tip my compressor over , landed on the pulley . The pulley survived , but the connecting rods didn't . Snapped 'em both off just above the big end . Fast forward to now , and the replacement pump I bought is blowing oil ... from excessive blowby . I haven't pulled it down yet , but the rings have gotta be shot or broken of just plain crap to begin with cheap pump ... . And this is where the wild idea comes in . The rods in the cheap pump might fit , or they might not ... and if they don't I'm thinking about TIG welding the broken ones back together . I can build a fixture to hold the two bearings in alignment . I'd be most worried about the temper of the repaired area , but a quick chill and a few days aging might get it back enough . Is this a waste of time , or do I stand a decent chance of having this work ? -- If it tipped over and the pulley didn't bend BUT it broke the rods I would say it was junk to begin with. Just how much play is in that crankshaft to allow it to shift far enough to break the rods? TIG will just cause problems in the HAZ. Just holding them in alignment and welding won't be much good since the rods will then build up stresses in other areas, those will be enough to cause flex or breakage as well. If this is a good brand you can probably buy all the parts easy enough. -- Steve W. |
#46
Posted to rec.crafts.metalworking
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Wild Idea
On Sun, 15 Sep 2013 17:15:09 -0500, "Snag's Shop"
wrote: Lloyd E. Sponenburgh wrote: On 9/14/2013 9:57 PM, Snag's Shop wrote: Some time ago I managed to tip my compressor over , landed on the pulley . The pulley survived , but the connecting rods didn't . Snapped 'em both off just above the big end . Fast forward to now , and the replacement pump I All this talk of repairing con-rods is silly. Make new ones, if you must. BUT! My real question is this: What sort of situation would have someone tipping over and allowing to fall a compressor WHILE IT WAS FRIGGIN' RUNNING? There is no way that could have damaged the con-rods if it were off. So... What the HELL did you do? (And maybe WHY would be a good one, too.) LLoyd Actually , I was backing a load of lumber in and the end of a 2x4 12 feet long pushed it over . I was watching the other side to be sure I didn't back into one of the legs of the carport that's now my shop space . Compressor wasn't running , wasn't even hooked up . It landed on the pulley , pushed the crank bearings out and snapped both rods . eBay has 'em for 22 bucks each , and I shoulda repaired it then ... The point has been rendered moot . I tore the new unit down , discovered that the top 2 rings on both pistons appear to have been installed upside down . Bottom edge of both was shiny , top edge has never touched the cylinder wall . No wonder there was blowby ! So I did a light hone on both cylinders and turned the rings over , seems to have solved the problem . But next trip to Memphis I'm bringing the other pump up for parts to repair the one with busted rods . -- Snag out in the shop Greetings Snag, I've been reading this thread and if it was me I would weld the damn things. Only because it would be good practice. If the compressor ended upworking then that's great. If the rods break catastrophically then you just get some entertainment. And a great story to tell friends when you are shooting the breeze. I would not depend on the machine though. Make sure you have another compressor online and ready to go. And some advice for your other pump. The last pump I bought came with instructions to run unloaded for an hour before regular use. Just let it pump to the atmosphere. Failure to do so would cause lots of blow by. The pump was from Grainger. Eric |
#47
Posted to rec.crafts.metalworking
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Wild Idea
wrote in message ... On Sun, 15 Sep 2013 17:15:09 -0500, "Snag's Shop" wrote: Lloyd E. Sponenburgh wrote: On 9/14/2013 9:57 PM, Snag's Shop wrote: Some time ago I managed to tip my compressor over , landed on the pulley . The pulley survived , but the connecting rods didn't . Snapped 'em both off just above the big end . Fast forward to now , and the replacement pump I All this talk of repairing con-rods is silly. Make new ones, if you must. BUT! My real question is this: What sort of situation would have someone tipping over and allowing to fall a compressor WHILE IT WAS FRIGGIN' RUNNING? There is no way that could have damaged the con-rods if it were off. So... What the HELL did you do? (And maybe WHY would be a good one, too.) LLoyd Actually , I was backing a load of lumber in and the end of a 2x4 12 feet long pushed it over . I was watching the other side to be sure I didn't back into one of the legs of the carport that's now my shop space . Compressor wasn't running , wasn't even hooked up . It landed on the pulley , pushed the crank bearings out and snapped both rods . eBay has 'em for 22 bucks each , and I shoulda repaired it then ... The point has been rendered moot . I tore the new unit down , discovered that the top 2 rings on both pistons appear to have been installed upside down . Bottom edge of both was shiny , top edge has never touched the cylinder wall . No wonder there was blowby ! So I did a light hone on both cylinders and turned the rings over , seems to have solved the problem . But next trip to Memphis I'm bringing the other pump up for parts to repair the one with busted rods . -- Snag out in the shop Greetings Snag, I've been reading this thread and if it was me I would weld the damn things. Only because it would be good practice. If the compressor ended upworking then that's great. If the rods break catastrophically then you just get some entertainment. And a great story to tell friends when you are shooting the breeze. I would not depend on the machine though. Make sure you have another compressor online and ready to go. And some advice for your other pump. The last pump I bought came with instructions to run unloaded for an hour before regular use. Just let it pump to the atmosphere. Failure to do so would cause lots of blow by. The pump was from Grainger. Eric I tried ... one came out very nice , the other was a miserable failure . New rods will be here later this week . Learned a lot about welding oil-soaked aluminum ... That new pump came in a very beat up box , no instructions at all . It had been turned upside down at some point and all the oil was gone . Had some other problems too but they were minor . I ended up getting a 25% refund ... -- Snag |
#48
Posted to rec.crafts.metalworking
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Wild Idea: repair a compressor
On Mon, 16 Sep 2013 08:19:07 -0500, Ignoramus14718
wrote: On 2013-09-16, Stormin Mormon wrote: Most folks would consider me to be trailer trash. For a good reason that you outlined below. Wow, he's not just a proselytizing prick of a Jesus Freak, but homeless trailer trash, too? Never have my filters fit so well. I live alone in a 1974 Fairmont, which is cram full of what most folks consider clutter. With about enough floor space to walk. The oilless compressor I was given would have been a HUGE step forward for me, and may be a big step some day if it's ever working. I type on a PC that's over five years old, don't own a laptop that works worth a hoot (I was given one which weighs about 20 pounds and can handle win 98 at maximum, and has 5.7 GB drive). My two vehicles are both over 200k miles, and are 1995 and 1998 models. I'm blessed for what I have, and can't afford anything newer or better. If I knocked over a compressor and broke con rod, I'd really be in a tough spot. I have great respect for a man who asks in public (like this) for ideas how to use it up, make it do, fix it up, or do without. My respect for Snag and for Gunner is going up at present. He'd better be looking waaaay up when he does that. As for Snag's story, **** happens and anyone who does a lot of work, is bound to have minor mishaps. As for doing repairs, fixing those broken pumps definitely is not economically sensible. Truth! -- Try not to become a man of success but rather try to become a man of value. --Albert Einstein |
#49
Posted to rec.crafts.metalworking
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Wild Idea: repair a compressor
On Monday, September 16, 2013 8:45:58 PM UTC-7, Larry Jaques wrote:
On Mon, 16 Sep 2013 08:19:07 -0500, Ignoramus14718 wrote: On 2013-09-16, Stormin Mormon wrote: Most folks would consider me to be trailer trash. For a good reason that you outlined below. Wow, he's not just a proselytizing prick of a Jesus Freak, but homeless trailer trash, too? Never have my filters fit so well. I live alone in a 1974 Fairmont, which is cram full of what most folks consider clutter. With about enough floor space to walk. The oilless compressor I was given would have been a HUGE step forward for me, and may be a big step some day if it's ever working. I type on a PC that's over five years old, don't own a laptop that works worth a hoot (I was given one which weighs about 20 pounds and can handle win 98 at maximum, and has 5.7 GB drive). My two vehicles are both over 200k miles, and are 1995 and 1998 models. I'm blessed for what I have, and can't afford anything newer or better. If I knocked over a compressor and broke con rod, I'd really be in a tough spot. I have great respect for a man who asks in public (like this) for ideas how to use it up, make it do, fix it up, or do without. My respect for Snag and for Gunner is going up at present. He'd better be looking waaaay up when he does that. As for Snag's story, **** happens and anyone who does a lot of work, is bound to have minor mishaps. As for doing repairs, fixing those broken pumps definitely is not economically sensible. Truth! -- Try not to become a man of success but rather try to become a man of value. --Albert Einstein The Great **** is here! The Great **** is here! It's world class butt kisser extraordinai Larry Jackass. |
#50
Posted to rec.crafts.metalworking
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Wild Idea
"Snag's Shop" wrote in message ... Some time ago I managed to tip my compressor over , landed on the pulley . The pulley survived , but the connecting rods didn't . Snapped 'em both off just above the big end . Fast forward to now , and the replacement pump I bought is blowing oil ... from excessive blowby . I haven't pulled it down yet , but the rings have gotta be shot or broken of just plain crap to begin with cheap pump ... . And this is where the wild idea comes in . The rods in the cheap pump might fit , or they might not ... and if they don't I'm thinking about TIG welding the broken ones back together . I can build a fixture to hold the two bearings in alignment . I'd be most worried about the temper of the repaired area , but a quick chill and a few days aging might get it back enough . Is this a waste of time , or do I stand a decent chance of having this work ? -- Snag out in the shop The chance that it will work without issue is virtually non-existent. The chance that you'll get proper alignment when you assemble the broken pieces is not good, and the notion that they will remain where you put them when they are welded borders on the absurd. All you'll need is a loss of parallelism between the wrist pin and crank journals and it won't perform well, if at all. Consider this. If the rods snapped when the compressor tipped over--they most certainly must be made of gray iron, which does not enjoy being welded. My money says you should pursue other options. However, if you do continue the course, I'd enjoy hearing how it turns out. Harold |
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