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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I am so frustrated. I have a 1990 mustang with factory air.Last year, I attempted to retrofit the car. However, the receiver drier I purchased would not attach to the compressor manifold/blocks. Inside the low pressure block was some sort of clip or something that kept the hose that is part of the receiver/dryer from going all the way in. I tried to pry it out and basically ruined the block. This year I attempted to do this again and paid 80 bucks for a used compressor off of ebay just to get the blocks because I could not fin them anywhere. And those have this clip or whatever it is too.
I thought maybe autozone gave me the wrong receiver/dryer so I had them order another one and it is exactly like the old one. All I want is to fix this thing so I can drive it once in awhile to keep from putting a lot of miles on my new truck but it seems everything is working against me. Here are some pictures of what I am talking about: http://i1278.photobucket.com/albums/...ps3873b083.jpg http://i1278.photobucket.com/albums/...ps3819f939.jpg Has anyone out there ran into this or can anyone help me? |
#2
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stryped wrote:
I am so frustrated. I have a 1990 mustang with factory air.Last year, I attempted to retrofit the car. However, the receiver drier I purchased would not attach to the compressor manifold/blocks. Inside the low pressure block was some sort of clip or something that kept the hose that is part of the receiver/dryer from going all the way in. I tried to pry it out and basically ruined the block. This year I attempted to do this again and paid 80 bucks for a used compressor off of ebay just to get the blocks because I could not fin them anywhere. And those have this clip or whatever it is too. I thought maybe autozone gave me the wrong receiver/dryer so I had them order another one and it is exactly like the old one. All I want is to fix this thing so I can drive it once in awhile to keep from putting a lot of miles on my new truck but it seems everything is working against me. Here are some pictures of what I am talking about: http://i1278.photobucket.com/albums/...ps3873b083.jpg http://i1278.photobucket.com/albums/...ps3819f939.jpg Has anyone out there ran into this or can anyone help me? Ford uses these "garter locks" that have a ring on the tube, and an O-ring and garter spring in whatever the hose fits into. The O-rings wear out from body flexing, and start to leak, and sometimes the refrigerant and refrig. lube eats them and they turn into a bunch of muck. If you put the wrong O-rings in there (for fuel, ATF, etc. they won't last long). So, the hose is supposed to have a ring on the end of the tube that you wiggle past the garter spring, then the tip of the tube is kept in the O-ring to make the seal. When the ring is at the garter spring, you have to wiggle the hose in a circular way to get it to expand the spring and pass through. You get the feel of it after doing it a couple times. I couldn't tell from the pics whether this is a typical garter lock or not. But, I think green is Viton, and the right stuff for the AC O-rings. Jon |
#3
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On 9/06/2013 9:04 AM, stryped wrote:
I am so frustrated. I have a 1990 mustang with factory air.Last year, I attempted to retrofit the car. However, the receiver drier I purchased would not attach to the compressor manifold/blocks. Inside the low pressure block was some sort of clip or something that kept the hose that is part of the receiver/dryer from going all the way in. I tried to pry it out and basically ruined the block. This year I attempted to do this again and paid 80 bucks for a used compressor off of ebay just to get the blocks because I could not fin them anywhere. And those have this clip or whatever it is too. I thought maybe autozone gave me the wrong receiver/dryer so I had them order another one and it is exactly like the old one. All I want is to fix this thing so I can drive it once in awhile to keep from putting a lot of miles on my new truck but it seems everything is working against me. Here are some pictures of what I am talking about: http://i1278.photobucket.com/albums/...ps3873b083.jpg http://i1278.photobucket.com/albums/...ps3819f939.jpg Has anyone out there ran into this or can anyone help me? Instead of removing the "clip" from inside the female part, what about trimming the length of the male part? |
#4
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On Jun 8, 7:04*pm, stryped wrote:
I am so frustrated. I have a 1990 mustang with factory air.Last year, I attempted to retrofit the car. However, the receiver drier I purchased would not attach to the compressor manifold/blocks. Inside the low pressure block was some sort of clip or something that kept the hose that is part of the receiver/dryer from going all the way in. I tried to pry it out and basically ruined the block. This year I attempted to do this again and paid 80 bucks for a used compressor off of ebay just to get the blocks because I could not fin them anywhere. And those have this clip or whatever it is too. I thought maybe autozone gave me the wrong receiver/dryer so I had them order another one and it is exactly like the old one. All I want is to fix this thing so I can drive it once in awhile to keep from putting a lot of miles on my new truck but it seems everything is working against me. Here are some pictures of what I am talking about: *http://i1278.photobucket.com/albums/...accumulatorlin... Has anyone out there ran into this or can anyone help me? If you've not done any reading up on this stuff, Haynes has a very good book on auto A/C. And I'm not familiar with the car, but Ford's A/C fittings are pretty much standard throughout their line and across the years, so I don't see Mustangs having a set of unique fittings. For conversion to R134, you need the green O-rings on ALL the fittings. Ford uses a snap-fitting setup, you'll need a set of specialty tools to break the joints and replace the O-rings. HF sells them cheap, Autozone, et all, not so much. The Ford compressors I've dealt with have had hoses crimped to the manifold blocks, these run to the condensor and the accumulator. If you want to replace the hoses, they'll have to be recrimped with new fittings on the manifold block. As far as the other ends, they just snap into place. They DO have to have a straight push or they don't latch. The connector O-rings should be lubed with whatever type of oil you're replacing the old mineral oil with or some stuff called Nylog, which is what I use. If you've buggered the garter springs trying to get the connections apart without the right tools, chances are you aren't getting them back together without replacing those springs. They can be had either online, from a junkyard or NAPA might have them. There are a number of sizes, you'll have to specify. I pull mine from wrecks at the U- Pull-It. They're easy to hook out with a bent scribe. Stan |
#5
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On 6/9/2013 11:05 AM, Stanley Schaefer wrote:
.... If you've not done any reading up on this stuff, Haynes has a very good book on auto A/C. And I'm not familiar with the car, but Ford's A/C fittings are pretty much standard throughout their line and across the years, so I don't see Mustangs having a set of unique fittings. +1 For conversion to R134, you need the green O-rings on ALL the fittings. Ford uses a snap-fitting setup, you'll need a set of specialty tools to break the joints and replace the O-rings. HF sells them cheap, Autozone, et all, not so much. The Ford compressors I've dealt with have had hoses crimped to the manifold blocks, these run to the condensor and the accumulator. If you want to replace the hoses, they'll have to be recrimped with new fittings on the manifold block. As far as the other ends, they just snap into place. They DO have to have a straight push or they don't latch. The connector O-rings should be lubed with whatever type of oil you're replacing the old mineral oil with or some stuff called Nylog, which is what I use. If you've buggered the garter springs trying to get the connections apart without the right tools, chances are you aren't getting them back together without replacing those springs. They can be had either online, from a junkyard or NAPA might have them. There are a number of sizes, you'll have to specify. I pull mine from wrecks at the U- Pull-It. They're easy to hook out with a bent scribe. Stan +1 again. I'd only add that I _think_ the tool is one of the one AZ has for loan... -- |
#6
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On Jun 9, 10:15*am, dpb wrote:
On 6/9/2013 11:05 AM, Stanley Schaefer wrote: ... If you've not done any reading up on this stuff, Haynes has a very good book on auto A/C. *And I'm not familiar with the car, but Ford's A/C fittings are pretty much standard throughout their line and across the years, so I don't see Mustangs having a set of unique fittings. +1 For conversion to R134, you need the green O-rings on ALL the fittings. *Ford uses a snap-fitting setup, you'll need a set of specialty tools to break the joints and replace the O-rings. *HF sells them cheap, Autozone, et all, not so much. *The Ford compressors I've dealt with have had hoses crimped to the manifold blocks, these run to the condensor and the accumulator. *If you want to replace the hoses, they'll have to be recrimped with new fittings on the manifold block. As far as the other ends, they just snap into place. They DO have to have a straight push or they don't latch. The connector O-rings should be lubed with whatever type of oil you're replacing the old mineral oil with or some stuff called Nylog, which is what I use. *If you've buggered the garter springs trying to get the connections apart without the right tools, chances are you aren't getting them back together without replacing those springs. *They can be had either online, from a junkyard or NAPA might have them. *There are a number of sizes, you'll have to specify. *I pull mine from wrecks at the U- Pull-It. *They're easy to hook out with a bent scribe. Stan +1 again. I'd only add that I _think_ the tool is one of the one AZ has for loan... -- Not just ONE tool, it's a set of 4 or 6. There are a number of sizes and they also work on fuel injection connections. They fit over the tube of the female side and expand the garter spring, releasing the tube. All explained in the Haynes. And I hadn't thought of AZ's loan program, last conversion I did, I borrowed about $300 worth of compressor tools so I could remove and refurb the compressor clutch and replace the shaft seal. Impossible to do without them. The clutch gap has to be within stated bounds or it slips or drags. Stan |
#7
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On Sat, 8 Jun 2013 18:04:40 -0700 (PDT), stryped
wrote: I am so frustrated. I have a 1990 mustang with factory air.Last year, I attempted to retrofit the car. However, the receiver drier I purchased would not attach to the compressor manifold/blocks. Inside the low pressure block was some sort of clip or something that kept the hose that is part of the receiver/dryer from going all the way in. I tried to pry it out and basically ruined the block. This year I attempted to do this again and paid 80 bucks for a used compressor off of ebay just to get the blocks because I could not fin them anywhere. And those have this clip or whatever it is too. I thought maybe autozone gave me the wrong receiver/dryer so I had them order another one and it is exactly like the old one. All I want is to fix this thing so I can drive it once in awhile to keep from putting a lot of miles on my new truck but it seems everything is working against me. Here are some pictures of what I am talking about: http://i1278.photobucket.com/albums/...ps3873b083.jpg http://i1278.photobucket.com/albums/...ps3819f939.jpg Has anyone out there ran into this or can anyone help me? This isn't the new spring-retainer style, it's the old retainer nut. If the hose is a replacement, I'll bet it's the wrong one. It happens, knowledge is lost when they go to repro things 20, 30, 40 years later. People don't study the drawings too closely and they miss a detail. Or the book was wrong and the "universal" hose doesn't have that notch. Since the clip doesn't go all the way around at the same level, it might be there to either keep the hose from rotating, or from someone assembling it backwards. Or it blocks the guys on the assembly line from putting a Suction hose (only 300 PSI) on the Pressure side where it might see 450 or 500 coming out of the compressor. Yes, they shave pennies that hard when building a car. First thing, check the other end of that hose - if it has a matching notch at the end, you put it in backwards... Hey, Stuff Happens. Look at the printed legend on the side of the hose - if it says Pressure and you're trying to put it on the Suction, that could be it. I wouldn't try to get the clip out of the compressor block, as you found out that's difficult at best... After eliminating the other possibilities, and all logic insists that the notch is supposed to be on that hose fitting, get out a Sharpie and start planning out where it's supposed to hit, and how deep the notch needs to be. Notch the end of the fitting to match the keyway, or slightly shorten the end of the hose fitting. Then deburr it carefully, and clean the hell out of the hose to make sure you don't leave any filings or crap inside to circulate. And Don't Ding The O-Ring Flange Surfaces. Aluminum is soft. Wrap it in electrical tape before you start as protection. -- Bruce -- |
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