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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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The new ring gear for my tractor flywheel should arrive today...
I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl |
#2
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![]() "Karl Townsend" wrote in message ... The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl When I was in high school the shop teacher put a ring gear on a flywheel. He just put the flywheel in the freezer in the cafeteria and the ring in the oven. I don't know what temperature the oven was, but I recall the students were impressed with how lose the ring was when he dropped it on the flywheel. I seem to recall it was for an MG. YMMV Mikek |
#3
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![]() amdx wrote: "Karl Townsend" wrote in message ... The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl When I was in high school the shop teacher put a ring gear on a flywheel. He just put the flywheel in the freezer in the cafeteria and the ring in the oven. I don't know what temperature the oven was, but I recall the students were impressed with how lose the ring was when he dropped it on the flywheel. I seem to recall it was for an MG. YMMV Mikek The flywheel / ring gear is pretty large diameter, so you don't need a whole lot of differential expansion to get good clearance. I would think just a few hundred degrees temperature differential would be plenty. When fitting much smaller spindle bearings of around 5" ID we wrapped them in foil and put them in a toaster oven at 250 for a little while with good results. |
#4
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On Feb 10, 7:10*am, Karl Townsend
wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I changed a ring gear on a snowblower flywheel recently. I pressed the old one off and installed a better one by heating it up in the nose of a torpedo heater. It just fit. I pulled it out with some vise grips and it dropped right in place. Worked great! |
#5
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Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I
don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl |
#6
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In article , "amdx" wrote:
"Karl Townsend" wrote in message .. . The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl When I was in high school the shop teacher put a ring gear on a flywheel. He just put the flywheel in the freezer in the cafeteria and the ring in the oven. I don't know what temperature the oven was, but I recall the students were impressed with how lose the ring was when he dropped it on the flywheel. I seem to recall it was for an MG. YMMV Mikek Yep. My son and I did something similar when we rebuilt the transmission on his car last spring: drum in the freezer overnight, annulus in the oven at about 400 F for an hour, and it slid right on. |
#7
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![]() Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. |
#8
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On Feb 10, 8:10*am, Karl Townsend
wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I did the ring gear thing once on my truck. I was also worried about the 1 shot nature of the task. Followed directions that came with the ring gear, something like 15 minutes in the oven at 400???? Tried to move it to the flywheel real fast just in case. I thought it would never shrink down enough, seemed like 1/4" clearance, and took a minute or 2 to shrink down to fit. I would not worry if I had to do it again. CarlBoyd |
#9
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On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C."
wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Karl |
#10
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![]() Karl Townsend wrote: On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Karl It's been down to single digits at night here in hot sunny Texas, I'm freezing my butt off too. |
#11
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On Feb 10, 12:08*pm, "Pete C." wrote:
Karl Townsend wrote: On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Karl It's been down to single digits at night here in hot sunny Texas, I'm freezing my butt off too. Years ago when I was an outside salesman for an auto parts warehouse, I called on a machine shop/store. This was a very old business, owned by a couple of crusty, grouchy old machinists. I stepped out the backdoor, then came back in and told one of them "Hey, do you know you have a fire out here??!!!!" He grinned and said "I did that". He had an old cardboard box, threw in some additional carboard scraps, dropped a ring gear in it and set it on fire. then he went back inside to work on another job. Once the fire burned down, he grabbed the ring gear with some pliers and dropped it on the waiting flywheel So the short answer to how much heat: not very much |
#12
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![]() Karl Townsend wrote: On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Come on, Karl! We slept in a tent half, at lower temperatures in the Army. ![]() -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#13
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![]() Rex wrote: On Feb 10, 12:08 pm, "Pete C." wrote: Karl Townsend wrote: On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Karl It's been down to single digits at night here in hot sunny Texas, I'm freezing my butt off too. Years ago when I was an outside salesman for an auto parts warehouse, I called on a machine shop/store. This was a very old business, owned by a couple of crusty, grouchy old machinists. I stepped out the backdoor, then came back in and told one of them "Hey, do you know you have a fire out here??!!!!" He grinned and said "I did that". He had an old cardboard box, threw in some additional carboard scraps, dropped a ring gear in it and set it on fire. then he went back inside to work on another job. Once the fire burned down, he grabbed the ring gear with some pliers and dropped it on the waiting flywheel So the short answer to how much heat: not very much So, you've never read Fahrenheit 451? -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#14
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On Thu, 10 Feb 2011 18:21:12 -0500, "Michael A. Terrell"
wrote: Karl Townsend wrote: On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." wrote: Karl Townsend wrote: Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I don't know this temp - maybe 400. Lucky for me its -17 outside so i got a good freezer for the flywheel. Karl Really, that doesn't matter much. It's temperature differential that matters, so -17F only adds 86F to the differential vs. 65F room temp. The heating is what matters, unless you have LN2 handy to get some real negative temps. Dang, didn't get any sympathy for you. This cold snap is just plain awful. Come on, Karl! We slept in a tent half, at lower temperatures in the Army. ![]() Yep, when we were young. But you turned into a fragile florida flower. And I wish I'd stayed south longer. Karl |
#15
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Denis G. wrote:
On Feb 10, 7:10 am, Karl wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I changed a ring gear on a snowblower flywheel recently. I pressed the old one off and installed a better one by heating it up in the nose of a torpedo heater. It just fit. I pulled it out with some vise grips and it dropped right in place. Worked great! Here are some pictures of another shrink fit operation. http://www.nps.gov/stea/photosmultim...ing_a_tire.pdf Steel moves at 6 millionths per degree per inch diameter. You can easily figure how much clearance you will get for a differential in temperature of the two parts. A combination of chilling and heating will do the job. Just make sure you have a stop for the ring gear as it drops on the flywheel. Those tires in the pictures are 84" in diameter and had an interference fit of .040 Inch. The material is 4140 alloy steel. John |
#16
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On 2011-02-11, John wrote:
Denis G. wrote: On Feb 10, 7:10 am, Karl wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I changed a ring gear on a snowblower flywheel recently. I pressed the old one off and installed a better one by heating it up in the nose of a torpedo heater. It just fit. I pulled it out with some vise grips and it dropped right in place. Worked great! Here are some pictures of another shrink fit operation. http://www.nps.gov/stea/photosmultim...ing_a_tire.pdf Note a sentenc "The flow of oxygen is cut back to produce a bluish flame which is much hotter". Seems like they got it backwards. Otherwise it was great. i Steel moves at 6 millionths per degree per inch diameter. You can easily figure how much clearance you will get for a differential in temperature of the two parts. A combination of chilling and heating will do the job. Just make sure you have a stop for the ring gear as it drops on the flywheel. Those tires in the pictures are 84" in diameter and had an interference fit of .040 Inch. The material is 4140 alloy steel. John |
#17
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Ignoramus14242 wrote:
On 2011-02-11, wrote: Denis G. wrote: On Feb 10, 7:10 am, Karl wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I changed a ring gear on a snowblower flywheel recently. I pressed the old one off and installed a better one by heating it up in the nose of a torpedo heater. It just fit. I pulled it out with some vise grips and it dropped right in place. Worked great! Here are some pictures of another shrink fit operation. http://www.nps.gov/stea/photosmultim...ing_a_tire.pdf Note a sentenc "The flow of oxygen is cut back to produce a bluish flame which is much hotter". Seems like they got it backwards. Otherwise it was great. i Steel moves at 6 millionths per degree per inch diameter. You can easily figure how much clearance you will get for a differential in temperature of the two parts. A combination of chilling and heating will do the job. Just make sure you have a stop for the ring gear as it drops on the flywheel. Those tires in the pictures are 84" in diameter and had an interference fit of .040 Inch. The material is 4140 alloy steel. John I only cut the Id of the tires for them because they didn't have their boring mill set up yet. They just fit on my vtl. If you ever get to Scranton PA get the tour of steamtown. John |
#18
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On 2011-02-11, John wrote:
I only cut the Id of the tires for them because they didn't have their boring mill set up yet. They just fit on my vtl. If you ever get to Scranton PA get the tour of steamtown. Wow. I go to Railway museum in Union, IL, every year, with kids. Once I bought a welder and a compressor from that museum. Still have a huge 8/4 cable from the welder. i |
#19
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On Feb 10, 9:27*pm, John wrote:
Ignoramus14242 wrote: On 2011-02-11, *wrote: Denis G. wrote: On Feb 10, 7:10 am, Karl wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl I changed a ring gear on a snowblower flywheel recently. *I pressed the old one off and installed a better one by heating it up in the nose of a torpedo heater. *It just fit. *I pulled it out with some vise grips and it dropped right in place. *Worked great! Here are some pictures of another shrink fit operation. http://www.nps.gov/stea/photosmultim...ing_a_tire.pdf Note a sentenc "The flow of oxygen is cut back to produce a bluish flame which is much hotter". Seems like they got it backwards. Otherwise it was great. i Steel moves at *6 millionths per degree per inch diameter. *You can easily figure how much clearance you will get for a differential in temperature of the two parts. *A combination of chilling and heating will do the job. *Just make sure you have a stop for the ring gear as it drops on the flywheel. Those tires in the pictures are 84" in diameter and had an interference fit of .040 Inch. The material is 4140 alloy steel. John I only cut the Id *of the tires for them because they didn't have their boring mill set up yet. *They just fit on my vtl. If you ever get to Scranton PA get the tour of steamtown. John- Hide quoted text - - Show quoted text - I have a picture that my wife took of me standing next to the Union Pacific 4012, but that was when it was in Bellows Falls, VT. I'll have to visit it when I pass thru PA on the way back to New England. I didn't know that there was a railroad museum nearby in Union, IL. I'll have to check that out too! |
#20
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![]() Karl Townsend wrote: On Thu, 10 Feb 2011 18:21:12 -0500, "Michael A. Terrell" ? wrote: ? ?Karl Townsend wrote: ?? ?? On Thu, 10 Feb 2011 10:14:24 -0600, "Pete C." ? ?? wrote: ?? ?? ? ?? ?Karl Townsend wrote: ?? ?? ?? ?? Thanks everybody, I'll heat it to where a spritz of wd40 smokes. I ?? ?? don't know this temp - maybe 400. ?? ?? ?? ?? Lucky for me its -17 outside so i got a good freezer for the flywheel. ?? ?? ?? ?? Karl ?? ? ?? ?Really, that doesn't matter much. It's temperature differential that ?? ?matters, so -17F only adds 86F to the differential vs. 65F room temp. ?? ?The heating is what matters, unless you have LN2 handy to get some real ?? ?negative temps. ?? ?? Dang, didn't get any sympathy for you. This cold snap is just plain ?? awful. ? ? ? Come on, Karl! We slept in a tent half, at lower temperatures in the ?Army. ![]() Yep, when we were young. But you turned into a fragile florida flower. And I wish I'd stayed south longer. Karl, it is 59 degrees in the house right now. I'm in a tee shirt & shorts. I went to our Pearl Harbor ceremony the same way, and it was in the 30s. I see people in long winter coats when it's 70 degrees around here. I get tired of people asking, "Aren't you cold?" all the time. ![]() -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#21
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Karl Townsend wrote:
The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl Toss flywheel in freezer, make sure it is DRY when you are ready to drop on the ring gear though. Toss the ring gear in an oven at 400 degrees for 20 minutes. Pull the ring gear out, drop it onto the flywheel. Let them stabilize at room temperature and you're done. -- Steve W. (\___/) (='.'=) (")_(") |
#22
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![]() "Steve W." wrote in message Karl Townsend wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl Toss flywheel in freezer, make sure it is DRY when you are ready to drop on the ring gear though. Toss the ring gear in an oven at 400 degrees for 20 minutes. Pull the ring gear out, drop it onto the flywheel. Let them stabilize at room temperature and you're done. -- Steve W. Is it really necessary to freeze the flywheel? Has anyone ever measured the reduction in diameter doing it this way? Seems to me to be a waste of time, the ring gear will expand far more than the wheel shrinks.......IMO......, eih? phil k. |
#23
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On Fri, 11 Feb 2011 19:32:48 -0500, "Phil Kangas"
wrote: "Steve W." wrote in message Karl Townsend wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl Toss flywheel in freezer, make sure it is DRY when you are ready to drop on the ring gear though. Toss the ring gear in an oven at 400 degrees for 20 minutes. Pull the ring gear out, drop it onto the flywheel. Let them stabilize at room temperature and you're done. -- Steve W. Is it really necessary to freeze the flywheel? Has anyone ever measured the reduction in diameter doing it this way? Seems to me to be a waste of time, the ring gear will expand far more than the wheel shrinks.......IMO......, eih? phil k. As stated previously it is the temperature differential that matters, and to get adequate differential by heating alone the heated part may be over-heated. By srinking the second part you gain significant differential advantage without the danger of damaging the outer part from overheat. If they are made of the same material each will change size by virtually the same amount per degree of temperature change, in opposite directions. |
#24
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![]() wrote in message ... On Fri, 11 Feb 2011 19:32:48 -0500, "Phil Kangas" wrote: "Steve W." wrote in message Karl Townsend wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl Toss flywheel in freezer, make sure it is DRY when you are ready to drop on the ring gear though. Toss the ring gear in an oven at 400 degrees for 20 minutes. Pull the ring gear out, drop it onto the flywheel. Let them stabilize at room temperature and you're done. -- Steve W. Is it really necessary to freeze the flywheel? Has anyone ever measured the reduction in diameter doing it this way? Seems to me to be a waste of time, the ring gear will expand far more than the wheel shrinks.......IMO......, eih? phil k. As stated previously it is the temperature differential that matters, and to get adequate differential by heating alone the heated part may be over-heated. By srinking the second part you gain significant differential advantage without the danger of damaging the outer part from overheat. If they are made of the same material each will change size by virtually the same amount per degree of temperature change, in opposite directions. Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! |
#25
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On Feb 11, 8:35*pm, "Phil Kangas" wrote:
Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! Per The Engineering Toolbox Grey cast iron 6.0 (10-6 in/in oF) Steel 7.3 (10-6 in/in oF) Dan |
#26
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![]() wrote in message ... On Feb 11, 8:35 pm, "Phil Kangas" wrote: Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! Per The Engineering Toolbox Grey cast iron 6.0 (10-6 in/in oF) Steel 7.3 (10-6 in/in oF) Dan We need to actually 'measure a flywheel' ! phil |
#27
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Phil Kangas wrote:
wrote in message ... On Feb 11, 8:35 pm, "Phil Kangas" wrote: Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! Per The Engineering Toolbox Grey cast iron 6.0 (10-6 in/in oF) Steel 7.3 (10-6 in/in oF) Dan We need to actually 'measure a flywheel' ! phil WHY? I have installed probably 50 ring gears and other assorted items this way over the years. Used this same set of temps for years. This is also the factory method for the particular engine. It falls into the category of "Don't fix what ain't broke" -- Steve W. |
#28
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On Fri, 11 Feb 2011 20:35:56 -0500, "Phil Kangas"
wrote: wrote in message .. . On Fri, 11 Feb 2011 19:32:48 -0500, "Phil Kangas" wrote: "Steve W." wrote in message Karl Townsend wrote: The new ring gear for my tractor flywheel should arrive today... I've never done this. Pretty sure you just heat it and drop on. OK, how hot? I know there's only one shot, f%^k up, and go buy another ring gear. I'm planning to go round and round with the rose bud and need a guide line like hot enough to smoke oil, etc. I got no way to measure the temp. Surely, it don't need to go to red hot. Karl Toss flywheel in freezer, make sure it is DRY when you are ready to drop on the ring gear though. Toss the ring gear in an oven at 400 degrees for 20 minutes. Pull the ring gear out, drop it onto the flywheel. Let them stabilize at room temperature and you're done. -- Steve W. Is it really necessary to freeze the flywheel? Has anyone ever measured the reduction in diameter doing it this way? Seems to me to be a waste of time, the ring gear will expand far more than the wheel shrinks.......IMO......, eih? phil k. As stated previously it is the temperature differential that matters, and to get adequate differential by heating alone the heated part may be over-heated. By srinking the second part you gain significant differential advantage without the danger of damaging the outer part from overheat. If they are made of the same material each will change size by virtually the same amount per degree of temperature change, in opposite directions. Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! Expansion rates per degree F i n microinches for various irons and steels are as follows: Grey Cast Iron 5.8 3% carbon cast steel 7.0 Ductile Iron 5.9 to 6.2 Maleable Iron 7.5 Nodular Iron 6.5 Pure Iron 6.8 Wrought Carbon Steel 7.8 Has the flywheel material been definitely identified? Some are cast steel, some are nodular iron, and very very few are grey cast iron (and then some are aluminum). Assuming it is cast steel or nodular iron and thering gear is carbon steel, there is a 10 to 20 percent difference in the rate of expansion, so you get 10-10% more movement per degree out of the ring gear than the flywheel. In this case, that is hardly significant. |
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![]() "Steve W." wrote in message ... Phil Kangas wrote: wrote in message ... On Feb 11, 8:35 pm, "Phil Kangas" wrote: Yah, but, the flywheel is cast iron and the ring is steel. Cast won't move as much as steel. We need some actual measurements!! Per The Engineering Toolbox Grey cast iron 6.0 (10-6 in/in oF) Steel 7.3 (10-6 in/in oF) Dan We need to actually 'measure a flywheel' ! phil WHY? I have installed probably 50 ring gears and other assorted items this way over the years. Used this same set of temps for years. This is also the factory method for the particular engine. It falls into the category of "Don't fix what ain't broke" -- Steve W. Awl riiight..... Let's crank some numbers he Both the ring gear and flywheel are at 70 F., 12 inch wheel. Cool the flywheel to -20 F., 90 deg change. 0.000006 x 12 x 90 = 0.00648 reduction in dia. Heat the ring gear to 400 F., 330 deg change. 0.0000073 x (12 x pi) x 330 = 0.09082 expansion. (12 x pi) + 0.09082 = 37.78993 heated "length". 37.78993 ÷ pi = 12.0289 So we get the ring to expand 0.0289" in diameter and the wheel shrinks 0.00648 inches. So I ask you, do you still think you need the 0.00648? I don't think so, it's a waste of time to freeze the wheel. That's my answer and I'm sticking to it. I don't care one whit how many you've done. phil k. |
#30
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![]() "WayneJ" wrote in message news ![]() On Sat, 12 Feb 2011 09:02:36 -0800, Phil Kangas wrote: Awl riiight..... Let's crank some numbers he Both the ring gear and flywheel are at 70 F., 12 inch wheel. Cool the flywheel to -20 F., 90 deg change. 0.000006 x 12 x 90 = 0.00648 reduction in dia. Heat the ring gear to 400 F., 330 deg change. 0.0000073 x (12 x pi) x 330 = 0.09082 expansion. (12 x pi) + 0.09082 = 37.78993 heated "length". 37.78993 ÷ pi = 12.0289 So we get the ring to expand 0.0289" in diameter and the wheel shrinks 0.00648 inches. So I ask you, do you still I have no argument with your conclusion, but you made the math for the ring gear overly complex. Some people might be a little intimidated by the method you used, even though it is correct. A simpler way is to treat the ring gear the same as the flywheel. Heat the ring gear to 400 F., 330 deg change. 0.0000073 x 12 x 330 = 0.028908 increase in diameter. The changes from diameter to circumference and back to diameter are unnecessary and only add the opertunity for an error to creep in. WayneJ Sometimes I'm too methodical for my own good, but that's the way my brain works ..... ;)) phil k. |
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![]() Karl Townsend wrote: Of all the things I've lost, i miss my mind the most. You left it behind your lathe. ;-) -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#32
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On Sat, 12 Feb 2011 16:23:48 -0600, Ignoramus15263
wrote: On 2011-02-12, Karl Townsend wrote: ... Sometimes I'm too methodical for my own good, but that's the way my brain works ..... ;)) phil k. At least yours still works. Of all the things I've lost, i miss my mind the most. Karl I was just wondering, do you guys find that people become less productive after 40? I will have my 40th anniversary in march It sure didn't do Bret Favre any good! Our capabilities change with time. Some people become more productive in later years. Physical strength and stamina diminish and it gets harder to assimilate facts and details by rote short-term memory, but experience starts to become wisdom, judgement and "intuition" that can produce good decisions no amount of algorithmic analysis, deduction or induction could produce. Athletes and soldiers are best before 40. Generals, judges and professors require more seasoning. An older person may have a much richer skill set than his junior associates if he's bothered to grow them along the way. He may not be able to perform a given menial task as quickly as a younger person, but he may be able to work a lot smarter with fewer errors, and hence be more productive. I include software coding as a menial task in this context. Not software design, crunching code. He may be able to mentor and lead a group of less-skilled people, thus greatly magnifying group productivity. I won quite a few more patents after age 40 than I did before age 40, but I had one hell of a time learning to use PIC microcontrollers at about age 65. That task would have been trivial 30 years earlier. My problem was short term memory for arcane details in assimilating a 187-page data sheet. The "data sheet" for the then-new Motorola 6800 in 1975 was the size of an urban phone book and I had no problem absorbing that in a couple of days ... when I was in my 30s. I learned FORTRAN self-taught in two days when I was in my 20s. I mastered PASCAL in a week when I was in my 40s. I still haven't mastered C and probably never will. I'd like to, but I'd need a coach and I don't know anyone who would have the patience to coach me and I don't blame them a bit. Maybe when it's my turn to be in a home I'll have a laptop on Wi-fi or whatever it is. I'll definitely have an unregistered ancient pepperbox .22 pistol secreted in me kit. Mar is en pointe in our current episode, I'm on her six. The rehab facility looks like Valhalla on their website but it ain't. It's not quite a hellhole but it's way far from Mayo. We lucked out with a very good nurse, Demitu, an African, beautiful young woman. She's stunning, a headturner. She shortened it to Demi for us. She's the RN that gave me an A on ace bandage wrapping. Some people change priorities a bit after a couple of decades of adulthood. They've learned how to be productive enough to sustain a comfortable standard of living without busting their hump so they segue from growth-as-job1 to a more level maintenance mode -- just enough growth to avoid career stasis -- and increase focus on other things like family, friends, leisure, avocations, community service, stuff like that. They're very productive if you expand the notion of productivity well beyond income production and treasure accumulation. Note: Days spent fishing are not deducted from lifespan. Hours spent taking a child fishing are added to lifespan. What's gray and comes in gallons? Elephants, not old men. But 40 is not old. My sex life began at 40 after my first wife threw me out at 39. I do recall a bonk at age 40: my son and I had made a birdhouse on a kid's weekend with me in 1982 when I was 40 and he was 10. He designed it, made it, painted it and wanted it up in an oak tree in my (rented) back yard. Hey, no prob, I'll toss a rope over yonder high limb and squirrel up the rope hand-over-hand like I did back in Army days, right? WRONG! I did make it up there with the birdhouse doing a sort of reverse rappel but that was definitely a wakeup call. UNGH! |
#33
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![]() Don Foreman wrote: On Sat, 12 Feb 2011 16:23:48 -0600, Ignoramus15263 wrote: On 2011-02-12, Karl Townsend wrote: ... Sometimes I'm too methodical for my own good, but that's the way my brain works ..... ;)) phil k. At least yours still works. Of all the things I've lost, i miss my mind the most. Karl I was just wondering, do you guys find that people become less productive after 40? I will have my 40th anniversary in march It sure didn't do Bret Favre any good! Our capabilities change with time. Some people become more productive in later years. Physical strength and stamina diminish and it gets harder to assimilate facts and details by rote short-term memory, but experience starts to become wisdom, judgement and "intuition" that can produce good decisions no amount of algorithmic analysis, deduction or induction could produce. Athletes and soldiers are best before 40. Generals, judges and professors require more seasoning. An older person may have a much richer skill set than his junior associates if he's bothered to grow them along the way. He may not be able to perform a given menial task as quickly as a younger person, but he may be able to work a lot smarter with fewer errors, and hence be more productive. I include software coding as a menial task in this context. Not software design, crunching code. He may be able to mentor and lead a group of less-skilled people, thus greatly magnifying group productivity. I won quite a few more patents after age 40 than I did before age 40, but I had one hell of a time learning to use PIC microcontrollers at about age 65. That task would have been trivial 30 years earlier. My problem was short term memory for arcane details in assimilating a 187-page data sheet. The "data sheet" for the then-new Motorola 6800 in 1975 was the size of an urban phone book and I had no problem absorbing that in a couple of days ... when I was in my 30s. I learned FORTRAN self-taught in two days when I was in my 20s. I mastered PASCAL in a week when I was in my 40s. I still haven't mastered C and probably never will. I'd like to, but I'd need a coach and I don't know anyone who would have the patience to coach me and I don't blame them a bit. Maybe when it's my turn to be in a home I'll have a laptop on Wi-fi or whatever it is. I'll definitely have an unregistered ancient pepperbox .22 pistol secreted in me kit. Mar is en pointe in our current episode, I'm on her six. The rehab facility looks like Valhalla on their website but it ain't. It's not quite a hellhole but it's way far from Mayo. We lucked out with a very good nurse, Demitu, an African, beautiful young woman. She's stunning, a headturner. She shortened it to Demi for us. She's the RN that gave me an A on ace bandage wrapping. Some people change priorities a bit after a couple of decades of adulthood. They've learned how to be productive enough to sustain a comfortable standard of living without busting their hump so they segue from growth-as-job1 to a more level maintenance mode -- just enough growth to avoid career stasis -- and increase focus on other things like family, friends, leisure, avocations, community service, stuff like that. They're very productive if you expand the notion of productivity well beyond income production and treasure accumulation. Note: Days spent fishing are not deducted from lifespan. Hours spent taking a child fishing are added to lifespan. What's gray and comes in gallons? Elephants, not old men. But 40 is not old. My sex life began at 40 after my first wife threw me out at 39. I do recall a bonk at age 40: my son and I had made a birdhouse on a kid's weekend with me in 1982 when I was 40 and he was 10. He designed it, made it, painted it and wanted it up in an oak tree in my (rented) back yard. Hey, no prob, I'll toss a rope over yonder high limb and squirrel up the rope hand-over-hand like I did back in Army days, right? WRONG! I did make it up there with the birdhouse doing a sort of reverse rappel but that was definitely a wakeup call. UNGH! Don't blame yourself. It was the 70 pounds of paint that did it! ;-) -- You can't fix stupid. You can't even put a band-aid on it, because it's Teflon coated. |
#34
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Ignoramus15263 wrote:
On 2011-02-12, Karl Townsend wrote: ... Sometimes I'm too methodical for my own good, but that's the way my brain works ..... ;)) phil k. At least yours still works. Of all the things I've lost, i miss my mind the most. I was just wondering, do you guys find that people become less productive after 40? I will have my 40th anniversary in march Not necessarily. We've got a machinist where I sit who's my age (early 60's), and he's about as hale and hearty and robust as any kid the same size - he still schleps 100 pounds of steel around like it's a feather, where to me, it feels like it's bolted to the floor. But he's been doing that stuff for the last 40 years, while I've been mostly sitting at a desk. Cheers! Rich |
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