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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Air Pressure Coolant System
I'm about ready to get started on my air pressure flood coolant system. The
idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. |
#2
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Air Pressure Coolant System
In article ,
"Bob La Londe" wrote: In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Tygon, or more generically, polyurethane fuel hose - seen on motorcycles, lawnmowers, chainsaws... often but not always tinted, but see though (even if tinted) and compatible with petroleum. -- Cats, coffee, chocolate...vices to live by |
#3
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Air Pressure Coolant System
"Ecnerwal" wrote in message ... In article , "Bob La Londe" wrote: In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Tygon, or more generically, polyurethane fuel hose - seen on motorcycles, lawnmowers, chainsaws... often but not always tinted, but see though (even if tinted) and compatible with petroleum. Will it handle the pressure on a continuous basis? I expect the system will get left at about 20-30 PSI all the time. |
#4
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Air Pressure Coolant System
"Bob La Londe" fired this volley in
: Will it handle the pressure on a continuous basis? I expect the system will get left at about 20-30 PSI all the time. Polyurethane tubes can be had in diameter up to 1" i.d. that will withstand 250psi continuously. The little 1/8" bore stuff I use for pneumatic interconnects is rated at 250, but I have seen it take 600psi for hours and hold. LLoyd |
#5
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Air Pressure Coolant System
On Jan 18, 1:56*pm, "Bob La Londe" wrote:
... Will it handle the pressure on a continuous basis? *I expect the system will get left at about 20-30 PSI all the time. The type with white diagonal reinforcement threads can handle some pressure, you'd have to look up how much. jsw |
#6
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Air Pressure Coolant System
Bob, with pumps so cheap, why do you want a air pressure based system?
i On 2010-01-18, Bob La Londe wrote: I'm about ready to get started on my air pressure flood coolant system. The idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. |
#7
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Air Pressure Coolant System
"Ignoramus5493" wrote in message
... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. |
#8
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Air Pressure Coolant System
On Mon, 18 Jan 2010 11:11:51 -0700, "Bob La Londe"
wrote: I'm about ready to get started on my air pressure flood coolant system. The idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Just out of curiosoty..why a pressureized coolant system, when one can simply pick up a cheap pump for less than $10 and not have to deal with breathing coolant in the air? Gunner "I am for doing good to the poor, but I differ in opinion of the means. I think the best way of doing good to the poor, is not making them easy in poverty, but leading or driving them out of it. In my youth I travelled much, and I observed in different countries, that the more public provisions were made for the poor the less they provided for themselves, and of course became poorer. And, on the contrary, the less was done for them, the more they did for themselves, and became richer." -- Benjamin Franklin, /The Encouragement of Idleness/, 1766 |
#9
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Air Pressure Coolant System
"Gunner Asch" wrote in message
... On Mon, 18 Jan 2010 11:11:51 -0700, "Bob La Londe" wrote: I'm about ready to get started on my air pressure flood coolant system. The idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Just out of curiosoty..why a pressureized coolant system, when one can simply pick up a cheap pump for less than $10 and not have to deal with breathing coolant in the air? 1. Water based coolant is not an option. None of the pump systems are rated for potentially (if a bit of a long shot) for potentially flammable liquids. 2. A pressure system keeps that spark generating motor at the whole other end of the shop. 3. I plan to use some relatively large tanks for long runs. 4. Why would a pressurized system put any more coolant in the air than a pump. No reason at all. It will come out of the nozzle as a solid liquid stream just like the water comes out of the pressure tank on a well. Yes, I know modern well tanks have a bladder in them, but I worked on a water distribution system with my dad when I was a kid that didn't too. Just bleed and air. Besides it will be fun to build. |
#10
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Air Pressure Coolant System
"Bob La Londe" wrote in message
... "Gunner Asch" wrote in message ... On Mon, 18 Jan 2010 11:11:51 -0700, "Bob La Londe" wrote: I'm about ready to get started on my air pressure flood coolant system. The idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Just out of curiosoty..why a pressureized coolant system, when one can simply pick up a cheap pump for less than $10 and not have to deal with breathing coolant in the air? 1. Water based coolant is not an option. None of the pump systems are rated for potentially (if a bit of a long shot) for potentially flammable liquids. 2. A pressure system keeps that spark generating motor at the whole other end of the shop. 3. I plan to use some relatively large tanks for long runs. 4. Why would a pressurized system put any more coolant in the air than a pump. No reason at all. It will come out of the nozzle as a solid liquid stream just like the water comes out of the pressure tank on a well. Yes, I know modern well tanks have a bladder in them, but I worked on a water distribution system with my dad when I was a kid that didn't too. Just bleed and air. Besides it will be fun to build. 5. I said air pressure, not venturi. |
#11
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Air Pressure Coolant System
On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe"
wrote: "Ignoramus5493" wrote in message m... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G Gunner "I am for doing good to the poor, but I differ in opinion of the means. I think the best way of doing good to the poor, is not making them easy in poverty, but leading or driving them out of it. In my youth I travelled much, and I observed in different countries, that the more public provisions were made for the poor the less they provided for themselves, and of course became poorer. And, on the contrary, the less was done for them, the more they did for themselves, and became richer." -- Benjamin Franklin, /The Encouragement of Idleness/, 1766 |
#12
Posted to rec.crafts.metalworking
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Air Pressure Coolant System
On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote:
"Ignoramus5493" wrote in message m... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. Coolant pumps'll pump cutting oil, just not as fast. You won't have any problems at all with a typical coolant pump. If it's not a totally enclosed CNC machine, you don't need a vast flow. Mark Rand RTFM |
#13
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Air Pressure Coolant System
"Gunner Asch" wrote in message
... On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote: "Ignoramus5493" wrote in message om... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G I am not seeing one rated for oil or other petro chemicals for less than a couple hundred bucks for just the pump. Tank, filters, etc are extra. Not sure what cheap pumps people are talking about. Any ole water pump will work for a water soluble coolant. Probably could use a cheap swamp cooler pump for those coolants. Used to be about $9 whole dollars retail for the economy ones when I was in the hardware business. A good one was less than 20. |
#14
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Air Pressure Coolant System
Here, directly from Taig Tools.
From: Sent: Monday, January 18, 2010 3:48 PM To: Subject: Inquiry - Coolant on Taig Mill Hi, Do Not use water based coolant. This can cause rust on the spindle. |
#15
Posted to rec.crafts.metalworking
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Air Pressure Coolant System
On Mon, 18 Jan 2010 15:58:36 -0700, "Bob La Londe" wrote:
Here, directly from Taig Tools. From: Sent: Monday, January 18, 2010 3:48 PM To: Subject: Inquiry - Coolant on Taig Mill Hi, Do Not use water based coolant. This can cause rust on the spindle. Forgot that it was a Taig... Get some aluminium or steel block, some drill rod and a DC motor. Make a pump as a project. Use a casserole dish as the sump. Use a windscreen washer pump as a prototype, it'll be in the right ballpark. Mark Rand RTFM |
#16
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Air Pressure Coolant System
"Mark Rand" wrote in message
... On Mon, 18 Jan 2010 15:58:36 -0700, "Bob La Londe" wrote: Here, directly from Taig Tools. From: Sent: Monday, January 18, 2010 3:48 PM To: Subject: Inquiry - Coolant on Taig Mill Hi, Do Not use water based coolant. This can cause rust on the spindle. Forgot that it was a Taig... Get some aluminium or steel block, some drill rod and a DC motor. Make a pump as a project. Use a casserole dish as the sump. Use a windscreen washer pump as a prototype, it'll be in the right ballpark. Long drive rod, like a high volume farm well pump to get the motor away from the liquid? |
#17
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Air Pressure Coolant System
On Mon, 18 Jan 2010 17:56:42 -0700, "Bob La Londe" wrote:
Long drive rod, like a high volume farm well pump to get the motor away from the liquid? Not that long. If necessary, mount a thin disk on the shaft. It'll act as an oil flinger and stop any oil migrating up the shaft to the motor. Mark Rand RTFM |
#18
Posted to rec.crafts.metalworking
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Air Pressure Coolant System
On Mon, 18 Jan 2010 14:52:25 -0700, "Bob La Londe"
wrote: "Gunner Asch" wrote in message .. . On Mon, 18 Jan 2010 11:11:51 -0700, "Bob La Londe" wrote: I'm about ready to get started on my air pressure flood coolant system. The idea has been bouncing around in the back of my head for quite a while, and the one thing I haven't quite got figured out is the method for checking the level in recovery tank and the pressure tank. I was thinking I'ld weld a couple thicker plates on the side at the top and bottom, pipe tap them, and put in some right angle hose barbs with a bit of clear tube. I have used a tight fitting brass hose barb and a stainless hose clamp to repair an airline in the past. It worked fine. In this case though the tanks will most likely be fill with a petro chemical of some kind. I'm trying to determine which tube I can use that will take the pressure (probably pretty low based on some experimentation), be able to withstand the coolant in the tanks, and be nice and clear for visible check of level. Just out of curiosoty..why a pressureized coolant system, when one can simply pick up a cheap pump for less than $10 and not have to deal with breathing coolant in the air? 1. Water based coolant is not an option. None of the pump systems are rated for potentially (if a bit of a long shot) for potentially flammable liquids. Oil is indeed a "potentially flammable liquid"...though Ive tried in many occasions to set my lathe on fire while generating sparks and a ****load of red chips into pools of it. All have failed to ignite it btw. 2. A pressure system keeps that spark generating motor at the whole other end of the shop. 3. I plan to use some relatively large tanks for long runs. 4. Why would a pressurized system put any more coolant in the air than a pump. No reason at all. It will come out of the nozzle as a solid liquid stream just like the water comes out of the pressure tank on a well. Yes, I know modern well tanks have a bladder in them, but I worked on a water distribution system with my dad when I was a kid that didn't too. Just bleed and air. Besides it will be fun to build. Fun, hopefully is the sole reason, because frankly..I cant see any other reason to do so. Im curious though..how will you be refilling your tank, both pressure and contents? Gunner "I am for doing good to the poor, but I differ in opinion of the means. I think the best way of doing good to the poor, is not making them easy in poverty, but leading or driving them out of it. In my youth I travelled much, and I observed in different countries, that the more public provisions were made for the poor the less they provided for themselves, and of course became poorer. And, on the contrary, the less was done for them, the more they did for themselves, and became richer." -- Benjamin Franklin, /The Encouragement of Idleness/, 1766 |
#19
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Air Pressure Coolant System
On Mon, 18 Jan 2010 15:54:09 -0700, "Bob La Londe"
wrote: "Gunner Asch" wrote in message .. . On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote: "Ignoramus5493" wrote in message news:dYKdnZzG_ey5W8nWnZ2dnUVZ_uti4p2d@giganews. com... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G I am not seeing one rated for oil or other petro chemicals for less than a couple hundred bucks for just the pump. Tank, filters, etc are extra. Not sure what cheap pumps people are talking about. Any ole water pump will work for a water soluble coolant. Probably could use a cheap swamp cooler pump for those coolants. Used to be about $9 whole dollars retail for the economy ones when I was in the hardware business. A good one was less than 20. A basic swamp cooler pump will run cutting oil (not tapping oil) just fine. Gunner "I am for doing good to the poor, but I differ in opinion of the means. I think the best way of doing good to the poor, is not making them easy in poverty, but leading or driving them out of it. In my youth I travelled much, and I observed in different countries, that the more public provisions were made for the poor the less they provided for themselves, and of course became poorer. And, on the contrary, the less was done for them, the more they did for themselves, and became richer." -- Benjamin Franklin, /The Encouragement of Idleness/, 1766 |
#20
Posted to rec.crafts.metalworking
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Air Pressure Coolant System
"Gunner Asch" wrote in message ... On Mon, 18 Jan 2010 15:54:09 -0700, "Bob La Londe" wrote: "Gunner Asch" wrote in message . .. On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote: "Ignoramus5493" wrote in message news:dYKdnZzG_ey5W8nWnZ2dnUVZ_uti4p2d@giganews .com... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G I am not seeing one rated for oil or other petro chemicals for less than a couple hundred bucks for just the pump. Tank, filters, etc are extra. Not sure what cheap pumps people are talking about. Any ole water pump will work for a water soluble coolant. Probably could use a cheap swamp cooler pump for those coolants. Used to be about $9 whole dollars retail for the economy ones when I was in the hardware business. A good one was less than 20. A basic swamp cooler pump will run cutting oil (not tapping oil) just fine. Really. What SUS oil will a swamp cooler pump manage? LOL. I'm actually getting really frustrated with this whole thing. |
#21
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Air Pressure Coolant System
"Bob La Londe" wrote in message news "Gunner Asch" wrote in message ... On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote: "Ignoramus5493" wrote in message news:dYKdnZzG_ey5W8nWnZ2dnUVZ_uti4p2d@giganews. com... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G I am not seeing one rated for oil or other petro chemicals for less than a couple hundred bucks for just the pump. Tank, filters, etc are extra. Not sure what cheap pumps people are talking about. Any ole water pump will work for a water soluble coolant. Probably could use a cheap swamp cooler pump for those coolants. Used to be about $9 whole dollars retail for the economy ones when I was in the hardware business. A good one was less than 20. Oil pumps from scrapted automobile engines are gear pumps and even have a rudimentary suction filter on a lot of them. The can have an extension shaft attached and you can drive it with any small motor. As oil pumps are hardly ever replaced, they should be cheap. |
#22
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Air Pressure Coolant System
On Mon, 18 Jan 2010 23:19:22 -0700, "Bob La Londe"
wrote: "Gunner Asch" wrote in message .. . On Mon, 18 Jan 2010 15:54:09 -0700, "Bob La Londe" wrote: "Gunner Asch" wrote in message ... On Mon, 18 Jan 2010 14:33:37 -0700, "Bob La Londe" wrote: "Ignoramus5493" wrote in message news:dYKdnZzG_ey5W8nWnZ2dnUVZ_uti4p2d@giganew s.com... Bob, with pumps so cheap, why do you want a air pressure based system? Can't use a water based coolant. Can not. Will destroy mill. Water based is not an option. 'yes and? Pumps will pump other stuff than water.......G I am not seeing one rated for oil or other petro chemicals for less than a couple hundred bucks for just the pump. Tank, filters, etc are extra. Not sure what cheap pumps people are talking about. Any ole water pump will work for a water soluble coolant. Probably could use a cheap swamp cooler pump for those coolants. Used to be about $9 whole dollars retail for the economy ones when I was in the hardware business. A good one was less than 20. A basic swamp cooler pump will run cutting oil (not tapping oil) just fine. Really. What SUS oil will a swamp cooler pump manage? LOL. I'm actually getting really frustrated with this whole thing. Shrug...do as you choose Bob. Everybody is free to set up their shop as they choose. As for me..shrug..one of my lathes and one of the mills have $19 swamp cooler pumps on them and they gush out rather nicely. Head is about 3 feet and length is about 5-6 feet. Castrol Ilocut goes through them nicely. I have about 40 gallons of the stuff, compliments of a company after a Westec about 8 yrs ago. I believe its about SAE10 weight. Maybe 5 weight. Shrug. Keep us posted on your pressure oiler. It does sound interesting. Gunner The current Democratic party has lost its ideological basis for existence. - It is NOT fiscally responsible. - It is NOT ethically honorable. - It has started wars based on lies. - It does not support the well-being of americans - only billionaires. - It has suppresed constitutional guaranteed liberties. - It has foisted a liar as president upon America. - It has violated US national sovereignty in trade treaties. - It has refused to enforce the national borders. ....It no longer has valid reasons to exist. Lorad474 |
#23
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Air Pressure Coolant System
Gunner Asch wrote:
'yes and? Pumps will pump other stuff than water.......G Gunner And peristaltic pumps don't even have any contact between the pumper and the pumpee. :-) ...lew... |
#24
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Air Pressure Coolant System
"Grumpy" wrote in message
. au... Oil pumps from scrapted automobile engines are gear pumps and even have a rudimentary suction filter on a lot of them. The can have an extension shaft attached and you can drive it with any small motor. As oil pumps are hardly ever replaced, they should be cheap. I hadn't thought of that. Most are just driven off the distributor. Nothing like dropping that Ford pump rod in the oil pan eh? LOL. |
#25
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Air Pressure Coolant System
Bob La Londe writes:
1. Water based coolant is not an option. None of the pump systems are rated for potentially (if a bit of a long shot) for potentially flammable liquids. The parts washers have something like a Little Giant pond pump in them, and they're pumping kerosene. |
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