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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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interesting problem with water hammering
Grant Erwin wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. I had water hammering at my old house, and it burst the hot water hose to the clothes washer twice, in the middle of the night. Lucky I was home both times to turn the valves off. (The hammering weakened the hoses, which popped at some random time.) I built air chambers above both the hot and cold valves that fed the washing machine, and never had a problem after that. The pipes also didn't rattle any more when the washer cut off. I got 1" copper pipe, and made the chambers reach from the valves to near the ceiling. Just a couple sweat reducers and a tee. I would suggest he builds one of these from either copper or PVC pipe and place it somewhere along the line that feeds the irrigation system. My guess is that the long pipes on the irrigation system make a resonator, and a pressure wave is reflecting back and forth on that pipe. These pressure waves are hitting the pressure regulator and making it blip little bursts of pressure into the home branch of the pipes. After the first valve cycles, it may be that the home lines have been bumped up in pressure enough that no more blips get through the regulator. Jon |
#2
Posted to rec.crafts.metalworking
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interesting problem with water hammering
I just ran into my old boss. He is now retired, and an avid gardener. He put in
a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. They have had the water department guys out to check his pressure reducing valve, his backflow prevention valve, and the water pressure everywhere, and they say everything checks out OK. He has had two different irrigation consultants come out and other than suggesting things like reprogramming to try a different zone valve to come on first (didn't help) they were similarly unable to come at the root cause of the problem, nor could they suggest a workaround. I don't really understand the phenomenon of water hammering, but I do understand that it is a pressure oscillation which is characteristic of an underdamped mechanical system. I suggested that he try adding resistance (some kind of flow reducer, maybe a gate valve) or capacitance (one of those bulb thingys) but he is on fire to find the actual root cause and solve it, not just find a workaround. I suggested he try shutting the gate valve, the main water shutoff valve to his house, about 95% tonight to see if the added resistance might do the trick. Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington |
#3
Posted to rec.crafts.metalworking
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interesting problem with water hammering
"Grant Erwin" wrote in message ... I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. They have had the water department guys out to check his pressure reducing valve, his backflow prevention valve, and the water pressure everywhere, and they say everything checks out OK. He has had two different irrigation consultants come out and other than suggesting things like reprogramming to try a different zone valve to come on first (didn't help) they were similarly unable to come at the root cause of the problem, nor could they suggest a workaround. I don't really understand the phenomenon of water hammering, but I do understand that it is a pressure oscillation which is characteristic of an underdamped mechanical system. I suggested that he try adding resistance (some kind of flow reducer, maybe a gate valve) or capacitance (one of those bulb thingys) but he is on fire to find the actual root cause and solve it, not just find a workaround. I suggested he try shutting the gate valve, the main water shutoff valve to his house, about 95% tonight to see if the added resistance might do the trick. Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington The only sure way to get rid of 'water hammering' is to install a vertical run of pipe with a cap on the top end. Air trapped in the pipe acts as a cushion and the hammering problem is resolved. Since the hammering occurs on his 'house side' then this 'air trap' needs to be added someplace in that circuit. Most houses less than 20 years old have these air traps already (on both hot and cold circuits). |
#4
Posted to rec.crafts.metalworking
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interesting problem with water hammering
I can't remember the specific equations now that show when water hammer
will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. I would guess the details shouldn't be difficult to find and the equations were fairly simple IIRC. This may be offf use http://www.plastomatic.com/water-hammer.html Grant Erwin wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. They have had the water department guys out to check his pressure reducing valve, his backflow prevention valve, and the water pressure everywhere, and they say everything checks out OK. He has had two different irrigation consultants come out and other than suggesting things like reprogramming to try a different zone valve to come on first (didn't help) they were similarly unable to come at the root cause of the problem, nor could they suggest a workaround. I don't really understand the phenomenon of water hammering, but I do understand that it is a pressure oscillation which is characteristic of an underdamped mechanical system. I suggested that he try adding resistance (some kind of flow reducer, maybe a gate valve) or capacitance (one of those bulb thingys) but he is on fire to find the actual root cause and solve it, not just find a workaround. I suggested he try shutting the gate valve, the main water shutoff valve to his house, about 95% tonight to see if the added resistance might do the trick. Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington |
#5
Posted to rec.crafts.metalworking
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interesting problem with water hammering
David Billington wrote:
I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. I would guess the details shouldn't be difficult to find and the equations were fairly simple IIRC. Or when the valve is opened too quickly, presumably, anything that causes a pressure spike .. This may be offf use http://www.plastomatic.com/water-hammer.html Good site, not very technical, he and I looked it over together. GWE Grant Erwin wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. They have had the water department guys out to check his pressure reducing valve, his backflow prevention valve, and the water pressure everywhere, and they say everything checks out OK. He has had two different irrigation consultants come out and other than suggesting things like reprogramming to try a different zone valve to come on first (didn't help) they were similarly unable to come at the root cause of the problem, nor could they suggest a workaround. I don't really understand the phenomenon of water hammering, but I do understand that it is a pressure oscillation which is characteristic of an underdamped mechanical system. I suggested that he try adding resistance (some kind of flow reducer, maybe a gate valve) or capacitance (one of those bulb thingys) but he is on fire to find the actual root cause and solve it, not just find a workaround. I suggested he try shutting the gate valve, the main water shutoff valve to his house, about 95% tonight to see if the added resistance might do the trick. Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington |
#6
Posted to rec.crafts.metalworking
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interesting problem with water hammering
On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote:
I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. |
#7
Posted to rec.crafts.metalworking
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interesting problem with water hammering
Grant Erwin wrote:
At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. Water hammering is usually caused by suddenly shutting off a fast flow. e.g. You open a valve, the water gets to flowing and, especially if the run is long, there is a fair bunch of kinetic energy in the moving water. Now you quickly close the valve and the incompressible water has to stop NOW. So where does all the energy go? My suggestion is that what is happening is during the off time the water is draining out of the irrigation system. When it first turns on there is very little resistance to flow - just compressing air in the lines and pushing out the nozzles. When the water hits the nozzle(s) there is a sudden dramatic reduction in flow. See above. The clue that this is correct is that there is no water hammer when the system switches to the second zone since everything has had a chance to fill up. Suggested cu Install a bypass valve that, at first turn on, provides a low flow for long enough to fill up the lines then open the main valve. Ted |
#8
Posted to rec.crafts.metalworking
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interesting problem with water hammering
On 26 Apr 2006 20:48:00 GMT, Dave Hinz wrote:
On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote: I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. When installing new shower valves and new washing machine valves in my house I made up my own water hammer prevention devices. I just used lengths of copper pipe and caps like everyone else does. I told a plumber friend about this cheap fix compared to the ones at the store and he said that the ones I made will eventually become waterlogged and the only fix would be to drain them. In his years being a plumber he had seen this many times. However, the ones I made stopped the water hammer and lasted at least 6 years before I moved. And the ones in my shop have been working for 7 or 8 years so I'm not sure it always happens. ERS |
#9
Posted to rec.crafts.metalworking
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interesting problem with water hammering
Keywords:
In article , Dave Hinz wrote: On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote: I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. The reason for the fancy commercial ones is two-fold: 1) they will fit in places where several feet of pipe might be a problem, and 2) the air in the home brew version will slowly dissolve in the water, and the thing will stop working. You can always shut off the water & drain the whole system to get air back in, but why bother? There are two kinds of water hammer. One is the loud bang you get when a pressure pulse is created by a rapidly opening or closing valve (closing is more common). The other is an oscillation in water pressure that can make the pipes moan or in bad cases go bang bang bang as the water pressure bops up & down. This requires flowing water. Imagine blowing over an open soda bottle, only under water. The big spikes can be handled by pre-compressed piston jobs like the Oatey "Quiet Pipes" sold at Home Despot & some hardware stores. However, eventually the pistons can stick, and they won't work well for low pressure fluctuations. They also make water hammer arrestors with a diaphram that are better for stuff like that, and they can't stick. Those you'll need to get from a plumbing supply place, probably special order. Doug White (who spent several years beta testing the Oatey devices on a house with low water pressure) |
#10
Posted to rec.crafts.metalworking
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interesting problem with water hammering
"Eric R Snow" wrote in message ... On 26 Apr 2006 20:48:00 GMT, Dave Hinz wrote: On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote: I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. When installing new shower valves and new washing machine valves in my house I made up my own water hammer prevention devices. I just used lengths of copper pipe and caps like everyone else does. I told a plumber friend about this cheap fix compared to the ones at the store and he said that the ones I made will eventually become waterlogged and the only fix would be to drain them. In his years being a plumber he had seen this many times. However, the ones I made stopped the water hammer and lasted at least 6 years before I moved. And the ones in my shop have been working for 7 or 8 years so I'm not sure it always happens. ERS Maybe not... On the cold side, as the cold water sits in the pipe and warms up, air will come out of it and some will be caught in the anti-hammer pipe and keep it nice and full. On the other hand, the hot water will probably have little bubbles of air in it from the water heater which will likewise fill the anti-hammer pipe. This, of course, assumes that water flows past the anti-hammer pipe. So, for best results, tee the anti-hammer pipe off the line before the last valve... (Things get a little more complicated on a vertical pipe where the flow is downward...) Jerry |
#11
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interesting problem with water hammering
In article ,
"Jerry Foster" wrote: "Eric R Snow" wrote in message ... On 26 Apr 2006 20:48:00 GMT, Dave Hinz wrote: On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote: I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. When installing new shower valves and new washing machine valves in my house I made up my own water hammer prevention devices. I just used lengths of copper pipe and caps like everyone else does. I told a plumber friend about this cheap fix compared to the ones at the store and he said that the ones I made will eventually become waterlogged and the only fix would be to drain them. In his years being a plumber he had seen this many times. However, the ones I made stopped the water hammer and lasted at least 6 years before I moved. And the ones in my shop have been working for 7 or 8 years so I'm not sure it always happens. ERS Maybe not... On the cold side, as the cold water sits in the pipe and warms up, air will come out of it and some will be caught in the anti-hammer pipe and keep it nice and full. On the other hand, the hot water will probably have little bubbles of air in it from the water heater which will likewise fill the anti-hammer pipe. This, of course, assumes that water flows past the anti-hammer pipe. So, for best results, tee the anti-hammer pipe off the line before the last valve... (Things get a little more complicated on a vertical pipe where the flow is downward...) Jerry I was always told that you want to put the anti-hammer pipe at the top of an inverted U-bend in the pipe. Reasoning being similar, only "amplified" by the U-bend. Which always left me wondering: What happens with the anti-hammer pipe is completely full of air, and more gets into the system? Sounds like a good recipe for a vapor-lock situation to me... -- Don Bruder - - If your "From:" address isn't on my whitelist, or the subject of the message doesn't contain the exact text "PopperAndShadow" somewhere, any message sent to this address will go in the garbage without my ever knowing it arrived. Sorry... http://www.sonic.net/~dakidd for more info |
#12
Posted to rec.crafts.metalworking
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interesting problem with water hammering
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#13
Posted to rec.crafts.metalworking
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interesting problem with water hammering
"Eric R Snow" wrote in message ... On 26 Apr 2006 20:48:00 GMT, Dave Hinz wrote: On Wed, 26 Apr 2006 21:38:24 +0100, David Billington wrote: I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. It can also happen when opening a valve too rapidly. Think pulse-jet, it's probably the same mechanism. But the fix is to, as someone else said, puta vertical air-filled column to the pipe in question, to absorb the impulses and smooth them out so they can damp down to zero. You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. When installing new shower valves and new washing machine valves in my house I made up my own water hammer prevention devices. I just used lengths of copper pipe and caps like everyone else does. I told a plumber friend about this cheap fix compared to the ones at the store and he said that the ones I made will eventually become waterlogged and the only fix would be to drain them. In his years being a plumber he had seen this many times. However, the ones I made stopped the water hammer and lasted at least 6 years before I moved. And the ones in my shop have been working for 7 or 8 years so I'm not sure it always happens. ERS A solution to this problem is to put a tire valve on the top to allow air to be pumped back in. Steve. |
#14
Posted to rec.crafts.metalworking
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interesting problem with water hammering
Grant Erwin wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. snip Is the regulator, one of those in-line 8-gpm 25-psi type? If so, they chatter like crazy, on startup. The regulator, should be as close as possible to the outlet of the anti-siphon valve. My neighbor had the same problem, I ended up curing it by putting a 1'x1' square loop buried in sand, in the pipe. This does two things, (1) breaks up a long straight run, (2) puts some flex in the system. I have a 6 zone system in the back & a 5 zone in the front. Each circuit has an anti-siphon valve - regulator - Y filter. No problems, the Y filter acts like a small accumulator/snubber. One night when my water softener went off, I thought the house was caving in. Crawled under the house, to find a hanger on a 40' run to the softener, had come loose. -- Gary A. Gorgen | "From ideas to PRODUCTS" | Tunxis Design Inc. | Cupertino, Ca. 95014 |
#15
Posted to rec.crafts.metalworking
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interesting problem with water hammering
On Wed, 26 Apr 2006 16:30:40 -0700, Eric R Snow wrote:
On 26 Apr 2006 20:48:00 GMT, Dave Hinz wrote: You can buy fancy spring-loaded space age water hammer arrestors, or you can make 'em out of 18" of 3/4" pipe and a cap. The latter works great for my house. I told a plumber friend about this cheap fix compared to the ones at the store and he said that the ones I made will eventually become waterlogged and the only fix would be to drain them. In his years being a plumber he had seen this many times. Good to keep in mind, but hasn't happened in the 8 or 10 years so far, so I'm not going to lose sleep over it. Easy enough to fix, as you say. Maybe it's because I seem to drain the house about once a year to add or change something that can't be zoned off. However, the ones I made stopped the water hammer and lasted at least 6 years before I moved. And the ones in my shop have been working for 7 or 8 years so I'm not sure it always happens. Thing is, a professional plumber doesn't want callbacks. Not all homeowners are fine with "Yeah, it'll do that every few years, so just drain the pipe and you'll be fine for more years". They just don't want the pipes to knock, they don't want to have to think about why they do or don't. Kinda like going in for a brake job - you get pads and they turn the rotors. The rotors are flat and not grooved (or even lightly grooved) but they turn 'em anyway. Why? They don't want the Soccer Mom coming back to complain, so they'll do un-necessary work (at her expense) to keep her from bothering them. It's all about expectations. for 50 bucks, or whatever a set of those would cost, I'll make my own. |
#16
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interesting problem with water hammering
On Wed, 26 Apr 2006 23:41:38 GMT, Doug White wrote:
The reason for the fancy commercial ones is two-fold: 1) they will fit in places where several feet of pipe might be a problem, and 2) the air in the home brew version will slowly dissolve in the water, and the thing will stop working. You can always shut off the water & drain the whole system to get air back in, but why bother? Maybe it's just my well pump, but I get plenty of air in the water supply as it is. I have a clear hose that I attach to a faucet for filling the fishtanks (beats lugging water around in 5-gallon pails), and I get a _lot_ of bubbles in it, despite having a good connection to the spigot. Maybe the iron filter process dissolves air into the water, or something, but replenishment of air is definately not a problem in my situation. There are two kinds of water hammer. One is the loud bang you get when a pressure pulse is created by a rapidly opening or closing valve (closing is more common). The other is an oscillation in water pressure that can make the pipes moan or in bad cases go bang bang bang as the water pressure bops up & down. This requires flowing water. Right. The gooseneck spigot I mention above does that if you turn both sides on full blast at the same time, which is why I figure it's an oscillation type thing. Imagine blowing over an open soda bottle, only under water. The big spikes can be handled by pre-compressed piston jobs like the Oatey "Quiet Pipes" sold at Home Despot & some hardware stores. However, eventually the pistons can stick, and they won't work well for low pressure fluctuations. They also make water hammer arrestors with a diaphram that are better for stuff like that, and they can't stick. Those you'll need to get from a plumbing supply place, probably special order. I wonder if having a well and pressure tank takes some of that impulse out of the system. Thinking as an electronics tech, it's a big capacitor, but it's on the wrong end of a long inductor, so I'm not sure that the high-frequency dampening will be significant. But yeah, if you put another cap at the delivery end of the system, that makes the system filter the impulses better. pi-filter, effectively. I think. That class was a _long_ time ago. |
#17
Posted to rec.crafts.metalworking
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interesting problem with water hammering
I remember hearing once that if the valve closed faster than the time it
would take a sound-pressure wave to travel the length of the pipe, they would hammer. I don't know how much length of the pipe you'd consider since really, its flowing all the way from the source. I can't remember the specific equations now that show when water hammer will occur but water hammer is caused when the valve controlling flow is shut down too rapidly causing a pressure pulse in the system. Is there any way to slow the closure of the control valve. I would guess the details shouldn't be difficult to find and the equations were fairly simple IIRC. |
#18
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interesting problem with water hammering
A few years ago we had a "handyman" redo all the bathrooms. A few months
after he'd finished and left, I had reason to open one of the walls where he'd moved a toilet from one location to another. He'd dutifully made up air chambers out of a dead leg of copper like what had been at the original location, but apparently not understanding what they were there for, installed each one HORIZONTALLY. Fortunately, we've never had a water hammer problem, so I didn't bother to fix it. But I know where to look if we ever get a problem. On the subject of washer hoses, I noticed one day that the hot water hose for the washer had a significant bulge right at the bib, so I immediately shut off the water to the washer, and told my wife that she was NOT to use the washer until I could replace the hose that evening. I figured that I'd really dodged a bullet, since my workshop was directly below the laundry room. When I got home that evening with the new (higher quality stainless steel wrapped) hose and went down to my workshop to get some tools, I noticed that there was clear evidence of water on some of my tools (table saw, band saw, etc.). I went upstairs and looked at the hose and discovered that the bulge in the hose was now a jagged hole. My wife and daughter were looking very sheepish. Apparently, despite my very clear warnings that the hose was about to burst, my then college-student daughter insisted that she needed to do a load of laundry right then. Not having any real idea what she was agreeing to, my wife said OK, just one load. The hose burst within minutes of them turning on the water, as I would have predicted. They were expecting a little leak. What they got was a fire hose flood that completely soaked both of them and flooded the workshop before they could get the (many turn) gate valve closed again. They then dried everything out in the laundry room, went down to the workshop and tried to dry everything out down there, hoping that I wouldn't notice. I said a few things about 60 psi water pressure and flow rates, why I had been very explicit about NOT using the washer, and explained how I now had to go down and dismantle the table saw and band saw to get at the water in the crevices before they rusted any more. I think I was very calm, considering. Once things had settled down, I replaced the laundry gate valves with one of those double ball valves for laundry rooms that allow you to shut off both hot and cold together with a quick push of a lever. Highly recommended. We leave the water off except when we're actually using the washer. Even though we now have the high quality metal braid hoses, I figure they should last forever since they only see pressure for an hour or two a week. If they do have a problem, it will be when someone is there, and the water can be shut off almost immediately. Also, my wife and daughter listen to me much better when I issue and edict like that (more or less). -- Bob (Chief Pilot, White Knuckle Airways) "Jon Elson" wrote in message ... Grant Erwin wrote: I had water hammering at my old house, and it burst the hot water hose to the clothes washer twice, in the middle of the night. Lucky I was home both times to turn the valves off. (The hammering weakened the hoses, which popped at some random time.) I built air chambers above both the hot and cold valves that fed the washing machine, and never had a problem after that. The pipes also didn't rattle any more when the washer cut off. I got 1" copper pipe, and made the chambers reach from the valves to near the ceiling. Just a couple sweat reducers and a tee. I would suggest he builds one of these from either copper or PVC pipe and place it somewhere along the line that feeds the irrigation system. |
#19
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interesting problem with water hammering
The system is hammering because the various valves are slamming shut
and causing a shock wave to go through the system. Very simple to fix! Have him pick up a small 2-5 gal. rubber lined pressure tank from a well supplier. Connect it somewhere near the junction with the yard piping. The simpler fix is to put a blind riser on the system, but they tend to waterlog quickly and resume the hammering. Bugs |
#20
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interesting problem with water hammering
On Sat, 29 Apr 2006 09:26:03 -0400, "Bob Chilcoat"
wrote: On the subject of washer hoses, I noticed one day that the hot water hose for the washer had a significant bulge right at the bib, so I immediately shut off the water to the washer, and told my wife that she was NOT to use the washer until I could replace the hose that evening. I figured that I'd really dodged a bullet, since my workshop was directly below the laundry room. When I got home that evening with the new (higher quality stainless steel wrapped) hose and went down to my workshop to get some tools, I noticed that there was clear evidence of water on some of my tools (table saw, band saw, etc.). I went upstairs and looked at the hose and discovered that the bulge in the hose was now a jagged hole. My wife and daughter were looking very sheepish. Apparently, despite my very clear warnings that the hose was about to burst, my then college-student daughter insisted that she needed to do a load of laundry right then. Not having any real idea what she was agreeing to, my wife said OK, just one load. The hose burst within minutes of them turning on the water, as I would have predicted. Repeat after me: Lockout and Tagout procedures. "It's not just for industry anymore!" If you don't have a real lockout device for something, you put a big note in front of the item, and the note is taped to something really heavy that isn't going to move. And the tag is so they know what not to do, and to remind them WHY they do not want to do it. Explained in enough detail (the gorier the better) that they will decide not to, and explaining what will happen to someone who ignores the warning and tries it anyway... And when you add in children or parents with ahem memory issues, it gets even more important. Tell them not to use something, and they forget in 5 minutes. Leave a big note and lock the power cord inside a toolbox, and they remember. -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#21
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interesting problem with water hammering
Keywords:
In article , "Bob Chilcoat" wrote: snip On the subject of washer hoses, I noticed one day that the hot water hose for the washer had a significant bulge right at the bib, so I immediately shut off the water to the washer, and told my wife that she was NOT to use the washer until I could replace the hose that evening. I figured that I'd really dodged a bullet, since my workshop was directly below the laundry room. When I got home that evening with the new (higher quality stainless steel wrapped) hose and went down to my workshop to get some tools, I noticed that there was clear evidence of water on some of my tools (table saw, band saw, etc.). I went upstairs and looked at the hose and discovered that the bulge in the hose was now a jagged hole. My wife and daughter were looking very sheepish. Apparently, despite my very clear warnings that the hose was about to burst, my then college-student daughter insisted that she needed to do a load of laundry right then. Not having any real idea what she was agreeing to, my wife said OK, just one load. The hose burst within minutes of them turning on the water, as I would have predicted. They were expecting a little leak. What they got was a fire hose flood that completely soaked both of them and flooded the workshop before they could get the (many turn) gate valve closed again. They then dried everything out in the laundry room, went down to the workshop and tried to dry everything out down there, hoping that I wouldn't notice. I said a few things about 60 psi water pressure and flow rates, why I had been very explicit about NOT using the washer, and explained how I now had to go down and dismantle the table saw and band saw to get at the water in the crevices before they rusted any more. I think I was very calm, considering. Once things had settled down, I replaced the laundry gate valves with one of those double ball valves for laundry rooms that allow you to shut off both hot and cold together with a quick push of a lever. Highly recommended. We leave the water off except when we're actually using the washer. Even though we now have the high quality metal braid hoses, I figure they should last forever since they only see pressure for an hour or two a week. If they do have a problem, it will be when someone is there, and the water can be shut off almost immediately. I have a valve that does this automatically. I think Watts makes it. It has a solenoid valve for both the hot & cold water, and you plug the washer into it. It only opens the valves when the washer is drawing power. In addition, it has a water sensor that sits on the floor so that if a flood occurs while you are doing a wash, it shuts off anyway. They apparently had trouble with the first design & were unavailable for a while. I've had mine for two years, and it works great. The plumber had never seen one and was very impressed. He's seen a lot of floods that one would have prevented. Doug White |
#22
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interesting problem with water hammering
Lessee
He's a DOUBLE E That's electrical engineer And WATER I see what his problem is. Water and electricity don't mix well. Really, they're killers when they get together. He needs to consult a CIVIL Engineer or a MECHANICAL engineer. Maybe a FIRECHIEF would have the answer, too. On Wed, 26 Apr 2006 13:06:44 -0700, Grant Erwin wrote: SNIP Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington |
#23
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interesting problem with water hammering
On Wed, 26 Apr 2006 13:06:44 -0700, Grant Erwin
wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in a 12-zone automated watering system, and there is a problem in it which is driving him bonkers. I'm posting this because you guys know everything worth knowing. His water system starts at the meter, then it runs to a tee, and off of one leg goes his entire outside watering network. The other leg of the tee goes to his house. Where the water enters his house, he has a pressure reducing valve. On the outside watering leg, there is a backflow prevention valve to ensure that even in the event of negative city water pressure his gardening water can never wind up in his neighbor's water glass. At 4AM his watering system turns on. When the first zone valve cuts on, the water pipes *in his house* begin hammering loudly. Eventually it dies down and then the first zone valve cuts off and the second one cuts on, no more problems. But the water hammering wakes him and his family up every morning, and they worry about it damaging their house piping because it sounds so violently loud. They have had the water department guys out to check his pressure reducing valve, his backflow prevention valve, and the water pressure everywhere, and they say everything checks out OK. He has had two different irrigation consultants come out and other than suggesting things like reprogramming to try a different zone valve to come on first (didn't help) they were similarly unable to come at the root cause of the problem, nor could they suggest a workaround. I don't really understand the phenomenon of water hammering, but I do understand that it is a pressure oscillation which is characteristic of an underdamped mechanical system. I suggested that he try adding resistance (some kind of flow reducer, maybe a gate valve) or capacitance (one of those bulb thingys) but he is on fire to find the actual root cause and solve it, not just find a workaround. I suggested he try shutting the gate valve, the main water shutoff valve to his house, about 95% tonight to see if the added resistance might do the trick. Anyone got any bright ideas? This guy is no dummy; he was an engineering manager and has a EE degree from Rensellaer Polytechnic .. Grant Erwin Kirkland, Washington I set up and played with a SPICE simulation (EE circuit simulation program) for a while, using transmission lines with various impedances and mismatched load and driving-point Z's, switches to simulate timed valves, and a diode for the checkvalve. I didn't try to simulate his pressure regulator. I do see some pressure variations due to reflections in mismatched lines from the transient event of first valve opening, in some cases over 50% of supply pressure peak-to-peak that rattles for a second or two. Adding some capacitance (damping) definitely helps. The event where one valve closes and another opens doesn't generate much of a transient. This is because I simulated those lines as having fairly well-matched load impedances, my logic being that they are sprinkler lines hence lines with distributed loss. The primary oscillations in this simulation are in the line from the meter to the T and in the house plumbing with the largest pressure excursions occuring in the house plumbing. This simulation is far from accurate, just behavioral in nature as a matter of curiosity. Zo of a transmission line is sqrt(L/C) where L and C are series inductance and shunt capacitance per unit length. These would correspond to contained water mass and elasticity of the pipe per unit length. Voltage is analogous to pressure, current to flow rate. I included no loss term corresponding to pressure drop per unit length as fn of flow rate. I would think that the pressure regulator would keep pressure variations from entering the house, but it may not respond quickly enough to deal with transients and oscillations. It being a mechanical closed-loop feedback control system, it could actually exacerbate them at certain frequencies. I strongly doubt that the water department tests transient response or frequency response of pressure regulators. Root locus plot? "Uh, yeah, they work fine if there ain't any roots locusated so they clog the pipes." Without any regulator I do see the largest excursions in the house plumbing, probably because it is like an open line having infinite termination impedance. The largest pressure excursions are, not surprisingly, at the far end. If that's near the bedrooms and there are some bends in that region with pipes that aren't rigidly secured, I could imagine that it could get rather noisy. Possible remedies: 1. whut you said -- restriction i.e. damping. That may not be desirable because of loss of irrigaton volume flowrate. 2. whut others have said: capacitance, as a standpipe or small bladder tank. 3. A first valve that opens slowly -- perhaps a motor-driven valve rather than a solenoid valve. You're a machinist, he's an EE, might be an interesting little project using surplus parts. I'd put this in series with a solenoid valve that could be shut abruptly when second valve abruptly opens. That event doesn't seem to create much of a transient either in my sim or his experience. FYI. Your EE neighbor may find this interesting, if not particularly informative or helpful. |
#24
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interesting problem with water hammering
On Wed, 03 May 2006 21:17:46 -0400, Roger Rlrsk8r at hawt mail dawt
calm wrote: Lessee He's a DOUBLE E That's electrical engineer And WATER I see what his problem is. Water and electricity don't mix well. Really, they're killers when they get together. He needs to consult a CIVIL Engineer or a MECHANICAL engineer. Maybe a FIRECHIEF would have the answer, too. While working as a detail draftsman as a summer job at the GM tech center in Warren, MI, there was a lunch for us summerstudentpukes and GM management. Free lunch, what's not to like about that, right? I happened to be at the same (large) table with the Chief Engineer of Chevrolet. After almost demonstrating my class, panache and elan by eating the french dressing thinking it was tomato soup (but I didn't), I asked him why they hired EE students since an EE wasn't likely to design an engine or a transmission. (This was in 1963 when automobiles had no electronics other than radios). He said not so. He said his experience had been that some EE's could learn about anything they decided they wanted to learn, including engine and tranny design, and he has a number of lead designers in both engines and trannies that were first educated as EE's. That isn't to say that there aren't EE's who can't wire up a doorbell or drive a nail. |
#25
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interesting problem with water hammering
"daniel peterman" wrote in message ... Possibly unrelated to water hammering I have always been curious why hot water "sounds" different as it comes out of the tap. The pitch changes slightly and you can hear it coming. Is it because it is less dense? It's because the valve's geometry changes as it gets hotter. Hotter water is also slightly 'wetter' than cool water. The change in surface tension affects the noises it makes going by sharp profiles in the valve. LLoyd |
#26
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interesting problem with water hammering
"Don Foreman" wrote in message news On Wed, 26 Apr 2006 13:06:44 -0700, Grant Erwin wrote: I just ran into my old boss. He is now retired, and an avid gardener. He put in ---BIG SNIP--- a transient either in my sim or his experience. FYI. Your EE neighbor may find this interesting, if not particularly informative or helpful. RCM'ers sure know how to beat a subject to death. Plumbing codes here only require air chambers at locations with automatic (solenoid) valves, for obvious reasons. Ask your neighbor. ;-) The spring loaded ones work fine,will never fill with water and cost $6-$8 @ HD. They have M-F hose threads so they can be hooked up to your washer after the fact. Put one in the system between the pressure source and the solenoid valve and sleep better all night. Brought to you by the BRS Institute for Better Sleep. Tom |
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