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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Be honest ..........
I just returned home after spending my Christmas Home Depot cards. I picked
up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve |
#2
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Steve B wrote:
... How many of you use the guards, or do you take them off and put them in a drawer? I used to have mine off. Then I stuck the end of my thumb into the edge of a running .045 cut off wheel. When I got the bleeding stopped, I put the guard back on. YMMV, Bob |
#3
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Be honest ..........
"Steve B" wrote in message news:_nhwf.7291$JT.4116@fed1read06... I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve OMG those are guards? I always thought they were just there to protect the wheels in shipment..oops :-) Rick |
#4
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Be honest ..........
"Steve B" wrote in message news:_nhwf.7291$JT.4116@fed1read06... I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve I have the guards on the little 4.5" grinders but the "HOG" has no guard. I frequently find the guard helpfull in stabilizing a cut. Also used as a steady rest when holding the grinder in a vise by a bolt in the handle hole and grinding formtool shapes. Glenn |
#5
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Be honest ..........
Bob Engelhardt wrote:
Steve B wrote: ... How many of you use the guards, or do you take them off and put them in a drawer? I used to have mine off. Then I stuck the end of my thumb into the edge of a running .045 cut off wheel. When I got the bleeding stopped, I put the guard back on. YMMV, Bob Why didn't you sue the mfr for making a machine that you could take the guard off and hurt yourself? |
#6
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Be honest ..........
Steve B wrote:
I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. This is reason #1 why they do exist. How many of you use the guards, or do you take them off and put them in a drawer? In my live as a angel grinder user, I maybe have used it two times without shield. And I have used up quite a bunch of disks. The times without shield were when there was no other way to do what I _needed_ to do. Hey, it's like with motor cycle helmets: You spend as much as you think your head is worth! Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#7
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Be honest ..........
Steve B wrote:
I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. I have one of those el cheapo muffler hanger air cutoff tools which is basically a die grinder equipped with a mandrel. It came with a sturdy Lexan guard. I used it that way for years, then for one job it got in the way. I took it off, had to destroy it to get it off. Never looked back. I have a Ryobi G-1155C dating from about '86 which I bought new. It is a real nice tool. I used it for a real long time with the guard, one time it got in the way. I took it off, and carefully saved it in the drawer. I have never put it back on. I have two Makitas. One has a guard and one not. I haven't monkeyed with those. I guess I can summarize: I take 'em off sometimes and would put them back on if I had an awkward job where the grit would fly in my face if I didn't. No big deal. GWE |
#8
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Be honest ..........
"Steve B" wrote in message news:_nhwf.7291$JT.4116@fed1read06... I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve None. Never. Not in a pink fit. Honest. *Used to*! Until my next-door neighbour, building his house, had a wheel explode when he was trimming some reo. Nice bloke, Erin. The scars across his jawline really enhance his masculine image. Mind you, its kinda funny watching him grinding nowadays, with full-face welding helmet and all... ...he says he got sick of eating only soup for six months, until they fixed up his jaw. YMMV -- Jeff R. |
#9
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Be honest ..........
On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B"
wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve I always keep the guards on. It is breathtaking to experience a grinder wheel disintegrate with the guard on. The guard does not survive in a usable condition after absorbing all that kenetic energy. You ought to ponder the consequences if it is your body absorbing the kenetic energy. Grinders are dangerous. |
#10
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Be honest ..........
Steve B wrote:
I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve Bare bengh grinder guarded angle grinder |
#11
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Be honest ..........
"Stephen Young" wrote in message news Bob Engelhardt wrote: Steve B wrote: ... How many of you use the guards, or do you take them off and put them in a drawer? I used to have mine off. Then I stuck the end of my thumb into the edge of a running .045 cut off wheel. When I got the bleeding stopped, I put the guard back on. YMMV, Bob Why didn't you sue the mfr for making a machine that you could take the guard off and hurt yourself? It was my great privilege to know the legendary Bernard Pietenpol, generally considered the Godfather of the home-built experimental aircraft movement. I remember him telling about an acquaintance of his who was fond of committing grinder abuse: shields just got in the way and, oh, yes, they'd cut better if you turned them faster. Bernard said he warned the gentleman of the dangers involved, but his words went unheeded. He added that he attended the man's funeral a few months later. I was in high school when we had this little conversation. It was, in fact, part of the first real conversation I had with him. (Fortunately for me we had many more over the years.) We were walking across the county fairgrounds at the time, and, I'm sure, he didn't yet even know my name. In retrospect, it is interesting that he chose this topic. To him, I was just some local farm kid. But, like many truly great men, Mr. Pietenpol felt a certain responsibility to pass along what he had learned. Yes, I keep the shields in place, if at all possible. And, when it is necessary to remove them, I take other steps to protect myself in case something lets go (and, yes, on more than one occasion I've gotten to watch the pieces fly...). This seems to have worked for me. I've never had to make a trip to the emergency room (at least not over a shop injury.) and, in fact, I recently bought a box of Band-Aids because the last box was so old and dried out they wouldn't stick any more. And, it is probably true that most guys who got hit by the flying pieces after they removed the shield wouldn't sue the tool manufacturer for making a tool from which the shield could be removed. The real question is, would their widow sue? Jerry |
#12
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Be honest ..........
I have a 7/9 PC grinder that I used to use all the time without a
guard...always in the way. I used to use mainly a backing pad and abrasive disks......then one day a disk came apart as did the backing pad and it took a few stitches and a trip to the ER to get my knee fixed........I would have put that gurad back on but it got thrown out along the way over the years. I keep all the guards in place on my 4" and 4.5 inch grinders though, but never think anything of using my high speed air grinder and a 3" cutoff wheel........those guards are always in the way, but I take every precaution to keep the wheel in a safe position so if it does fragment my odds of getting hit is nil.....I think! On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B" wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve -- \\\|/// ( @ @ ) -----------oOOo(_)oOOo--------------- oooO ---------( )----Oooo---------------- \ ( ( ) \_) ) / (_/ The original frugal ponder! Koi-ahoi mates.... |
#13
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Be honest ..........
With the guard on, I can put down the angle grinder without having to
wait until the blade has completely stopped. The guard does double duty as a rest stand. It rarely gets in the way. Jordan How many of you use the guards |
#14
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Be honest ..........
"Steve B" wrote in message news:_nhwf.7291$JT.4116@fed1read06... How many of you use the guards, or do you take them off and put them in a drawer? At work the only guys who keep the grinder guards on are the machinists (they use them to deburr blocks). All 150+ toolmakers do not use guards. We use our grinders to form stamping dies so there's typically no room for the guard anyway. It's been my experience that wheels basically never come apart if used correctly, and we use wheels by the case/crate. The only time I've heard of this happening is when someone is pressing *really* hard or bouncing the wheel on the work. I've never had a wheel come apart. We use Sait and Rhodius wheels. Mind you, these are 4" and 4-1/2" wheels on pneumatic grinders. I don't think I'd go without a guard on the 7" machines. Regards, Robin |
#15
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Be honest ..........
I do a lot of things that are very safe. Things I would not recommend
others do. And I think I have removed the guard on an angle grinder in order to fit it in a tight place. But I never have the guard off if I can possibly avoid it. I also use my larger grinder in a cross body hold described by Randy Zimmerman in sci.engr.joining.welding. He said he was taught that by a safety engineer at some job. Dan |
#16
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Be honest ..........
Jordan wrote:
With the guard on, I can put down the angle grinder without having to wait until the blade has completely stopped. The guard does double duty as a rest stand. It rarely gets in the way. Jordan How many of you use the guards Ack! You're supposed to put the grinder down wheel-up. Putting it down wheel-down can launch it or something you didn't see on the table at high speed. Pete C. |
#17
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Be honest ..........
"Speechless" wrote in message ... On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B" wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve I always keep the guards on. It is breathtaking to experience a grinder wheel disintegrate with the guard on. The guard does not survive in a usable condition after absorbing all that kenetic energy. You ought to ponder the consequences if it is your body absorbing the kenetic energy. Grinders are dangerous. Out of all my gizmos and power stuff, I think that the grinders are the nastiest and most dangerous of them all. BY FAR! Steve |
#18
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Be honest ..........
Not ideal I know, but I've been doing it for years - gotta watch where
you put it! Jordan Putting it down wheel-down can launch it or something you didn't see on the table at high speed. Pete C. |
#19
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Be honest ..........
On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B"
wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve All guards in place, except for the air die-grinder cutoff wheel. Those thin wheels are pretty lightweight so it's no big deal when one breaks. I've had that happen several times. However, an exploding angle-grinder wheel would definitely be an "event" where I want some metal between me and the shrapnel. I've never had that happen, but I know it can and does happen. Consider this: on a 4-1/2" dia wheel at 12,000 RPM, the peripheral velocity is about 160 mph or 235 ft/sec. That's a bit more than 1/4 of the velocity of a .45ACP bullet, and wheel shards could easily have greater mass. |
#20
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Be honest ..........
Steve B wrote:
I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve The guard is off my 4" angle grinder right now , while I use a wire brush to remove paint . As soon as the paint is removed , the guard goes back on . It would have stated on , but the wire wheel rubbed it , almost burned the grinder up . -- Snag aka OSG #1 '76 FLH "Bent Lady" BS132 SENS NEWT "A hand shift is a manly shift ." shamelessly stolen none to one to reply |
#21
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Be honest ..........
On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B"
wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve On most of them..I pull the guards. On the Makita I snarfed at an auction for $5..I pulled it. The first time I used it..I took my righ index finger down to the bone on the main knuckle joint. I fished in the shop trash can for the guard and put it back on. That wheel runs Way too close to the handle Btw..takes weeks to heal that kind of cut. Gunner The aim of untold millions is to be free to do exactly as they choose and for someone else to pay when things go wrong. In the past few decades, a peculiar and distinctive psychology has emerged in England. Gone are the civility, sturdy independence, and admirable stoicism that carried the English through the war years .. It has been replaced by a constant whine of excuses, complaints, and special pleading. The collapse of the British character has been as swift and complete as the collapse of British power. Theodore Dalrymple, |
#22
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Be honest ..........
On Sun, 8 Jan 2006 15:39:35 -0800, with neither quill nor qualm,
"Steve B" quickly quoth: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? I use a belt sander or angle grinder, but whe nI was using rotary grinders, the guards were always in place. You're referring to the plastic windows above the wheels, oui? When working on a buffing wheel, I use both mask and face shield. (Metal/dust/abrasive grit tend to hurt under your eyelids.) When using the sander, I usually have the DC on and a face shield, goggles, or just my eyeglasses. "Be the change you want to see in the world." --Mahatma Gandhi - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - http://diversify.com Website Application Programming |
#23
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Be honest ..........
On Mon, 09 Jan 2006 03:11:25 -0600, with neither quill nor qualm, Don
Foreman quickly quoth: Consider this: on a 4-1/2" dia wheel at 12,000 RPM, the peripheral velocity is about 160 mph or 235 ft/sec. That's a bit more than 1/4 of the velocity of a .45ACP bullet, and wheel shards could easily have greater mass. OK, raise your hands: How many of you guys are going to start hanging your welding aprons over the grinder so you remember to put it on before grinding from now on? g Kin ewe say "scatter shield"? I knew you could. "Be the change you want to see in the world." --Mahatma Gandhi - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - http://diversify.com Website Application Programming |
#24
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Hi Dan
Can you please describe? Jordan wrote: I also use my larger grinder in a cross body hold described by Randy Zimmerman in sci.engr.joining.welding. |
#25
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AND, I gotta say .............
I have NEVER had a disk blow up on me. I don't push the small ones that hard, don't sit it down on the disk, and inspect it before use. One ding out of the rim, and I toss it. They're just too cheap. I know they blow, just haven't had one blow on me. Yet. Steve |
#26
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Be honest ..........
Jordan wrote: Hi Dan Can you please describe? Jordan I was hoping you would find Randy's description. But here goes........... With the angle grinder sitting with the guard and disk down and the handle with the switch toward you, put the other handle on the left side. It probably is already there. Let us call that handle A and the handle with the switch handle B. Now grasp handle A with you left hand with you thumb away from the grinder body and you arm parallel to the grinder body. Hold the grinder out in front of you on your left side,and cross your right arm across your body to grasp handle A. Now just lower the grinder down so it is on your left side , and the disk is to the left of your left foot. The disk has the axis horizontal and if the disk were to explode the parts would all stay on the left side of you. The first couple of times you use it this way it seems awkward, but now it seems perfectly natural. I hope you can understand that description. Dan |
#27
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Be honest ..........
On Sun, 8 Jan 2006 15:39:35 -0800, "Steve B"
wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? On every power tool I have the guards are all in place. I can see special situations where the guard on a hand grinder would get in the way - but if you ever pull the guards, I strongly suggest armoring up like a Roman Gladiator - face shield, jacket and heavy gauntlets, apron and boots... And when you get done working on that special situation, you sit down and put the guard right back on. God only gives you two eyes, two ears, 10 fingers and 10 toes etc. to last you a lifetime - it's your responsibility to keep them all in good working order. Replacements aren't a practical option, especially on the eyeballs. Push Sticks are disposable and easily replaced, fingers are a lot of work to replace and often never work quite right again. Same thing goes with the tip safeties on pneumatic nail guns, fences on table saws, blade guards on circular saws, yatta yatta yatta. They were all installed for a reason, and the reason to take them off or bypass them (even temporarily) needs to be really important. Call me a stick in the mud, Call me a Cab, I don't care. ;-) Because I can count to 10 without taking off my shoes, and when I do take them off I get all the way to 20 before stopping. And I can see my shoes, in Stereo. And I can hear the Flyback Transformer softly whining on the TV... -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#28
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Be honest ..........
In article _nhwf.7291$JT.4116@fed1read06,
"Steve B" wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve I only have the little air grinders. I have one dedicated cutoff tool with a guard on it. I hate getting a face full of flaming hot sparks, and I use the guard as a brace on occasion since it's very rigid. I also have an adapter for my die grinder. I use it for those times that guard would get in the way, which is pretty rare. -- B.B. --I am not a goat! thegoat4 at airmail dot net |
#29
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#30
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--Depends on the scope of possible injury I guess. I *never*
get hands near the planer or the tablesaw blades for instance, but the grinder's glass shield had to go because it really does get in the way. Actually I got rid of the grinding wheel and opted for a belt grinder, which I consider safer. As for lathe and mill prudence is the best guide; i.e. long sleeves rolled up, dust collector on when fumes are present, etc. -- "Steamboat Ed" Haas : Whatever happened Hacking the Trailing Edge! : to Tom Nelson? http://www.nmpproducts.com/intro.htm ---Decks a-wash in a sea of words--- |
#31
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Bruce L. Bergman wrote:
Because I can count to 10 without taking off my shoes, and when I do take them off I get all the way to 20 before stopping. Me too! But continuing to count witih the toes, I need some further protection: A gas mask! Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#32
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Thanks Dan
I'll try that. Jordan The first couple of times you use it this way it seems awkward, but now it seems perfectly natural. I hope you can understand that description. Dan |
#33
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In article _nhwf.7291$JT.4116@fed1read06, Steve B
wrote: I just returned home after spending my Christmas Home Depot cards. I picked up a Makita grinder. Usually, the first thing I do is remove the safety shield. I find it tends to get in the way. However, on this grinder, I notice that my fingers are pretty close sometimes. I have another, I just like two so I don't spend time changing from grinder wheel to wire wheel. I will get a third for sanding. How many of you use the guards, or do you take them off and put them in a drawer? Steve No guards here. I still have 9-1/2 fingers left. -Frank -- Here's some of my work: http://www.franksknives.com/ |
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