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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Tesla Turbine
Some time ago somebody (forgotten who) mentioned, in passing, that hard
drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Sincerely. Ken. -- Volunteer your idle computer time for cancer research http//www.grid.org/download/gold/download.htm |
#2
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Tesla Turbine
Ken Davey wrote:
Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris |
#3
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Tesla Turbine
Christopher Tidy wrote:
Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. |
#4
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Tesla Turbine
Very clever! What fluid are you going to use to drive the turbine? Air,
I hope. As I recall the usual magnetic coating is not water proof and the aluminum plates don't like moisture. I think newer drives use polished glass plates. I love it when someone is able to put trash to a good use! When you get ready to scale the turbine up a bit, I have several 10mb 14"-16" disks from an old DEC computer. I am not sure if I have any hubs or not. Paul |
#5
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Tesla Turbine
Ken Davey wrote:
Christopher Tidy wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. So it's just the drag caused by forcing air through the gaps between discs which causes the turbine to rotate? How loud is it at 20,000 rpm? Chris |
#6
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Tesla Turbine
Christopher Tidy wrote:
Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. So it's just the drag caused by forcing air through the gaps between discs which causes the turbine to rotate? How loud is it at 20,000 rpm? Chris Inaudible at twenty feet or so - really quiet. Ken. |
#7
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Tesla Turbine
Ken Davey wrote:
Christopher Tidy wrote: Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. So it's just the drag caused by forcing air through the gaps between discs which causes the turbine to rotate? How loud is it at 20,000 rpm? Chris Inaudible at twenty feet or so - really quiet. Ken. Neat. Are you going to use it to power something, or is it just a demonstration? Chris |
#8
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Tesla Turbine
Ken Davey wrote:
Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Nice thing! Keep us informed. Thanks, Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de |
#9
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Tesla Turbine
Christopher Tidy wrote:
Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. So it's just the drag caused by forcing air through the gaps between discs which causes the turbine to rotate? How loud is it at 20,000 rpm? Chris Inaudible at twenty feet or so - really quiet. Ken. Neat. Are you going to use it to power something, or is it just a demonstration? Chris Essentially it is just a model but..... The output end of the shaft is a duplicate of the shaft on my Dumore tool post grinder so those attachments can be used on the turbine. I am sure there are going to be many practical uses for it. Ken. |
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Tesla Turbine
Ken Davey wrote:
Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. --Winston |
#11
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Tesla Turbine
Winston wrote:
Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. --Winston Chuckle. Performance and efficiency - two words that are seldom heard in my shop. I am sitting here watching hurricane force winds rip up the ocean in front of the house. Starting to pack up the shop for the winter. Gallons of LPS3 and all that. In a couple of weeks I am off to my 'alternate' home in Honduras so not much more will happen here until spring. At that time I will set about building the instrumentation I dreamed up over the winter. Regards. Ken. |
#12
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Tesla Turbine
In article ,
Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? -- Don Bruder - - New Email policy in effect as of Feb. 21, 2004. Short form: I'm trashing EVERY E-mail that doesn't contain a password in the subject unless it comes from a "whitelisted" (pre-approved by me) address. See http://www.sonic.net/~dakidd/main/contact.html for full details. |
#13
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Tesla Turbine
Don Bruder wrote:
In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. |
#14
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Tesla Turbine
Winston sez: " Please post again when you have performance and efficiency
curves." Not liable to happen. How are you going to test the efficiency of a heat engine -- on air? Bob Swinney "Winston" wrote in message ... Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. --Winston |
#15
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Tesla Turbine
Robert Swinney wrote:
Winston sez: " Please post again when you have performance and efficiency curves." Not liable to happen. How are you going to test the efficiency of a heat engine -- on air? You trying to start something? ) Ken. Bob Swinney "Winston" wrote in message ... Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. --Winston |
#16
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Tesla Turbine
In article ,
"Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? -- Don Bruder - - New Email policy in effect as of Feb. 21, 2004. Short form: I'm trashing EVERY E-mail that doesn't contain a password in the subject unless it comes from a "whitelisted" (pre-approved by me) address. See http://www.sonic.net/~dakidd/main/contact.html for full details. |
#17
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Tesla Turbine
Then add a chamber on the left side and some fins in the channel to
straighten out the flow. Don Bruder wrote: In article , "Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? |
#18
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Tesla Turbine
Don Bruder wrote:
In article , "Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? That should work to some extent. The idea goes into the "going further" file. Ken. |
#19
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Tesla Turbine
In article et,
RoyJ wrote: Then add a chamber on the left side and some fins in the channel to straighten out the flow. I think that would likely be counterproductive - *ANYTHING* standing in the fluid path is going to build turbulence, including fins. (unless you manage to stumble onto the secret of getting true laminar flow over an object in a fluid stream - in which case, you can hire somebody to design a "perfect" nozzle for you, since you're already a rich man from what the military is paying you for your anti-turbulence design. ) The goal in this case is to keep turbulence to an absolute minimum in order to maximize the coupling of the fluid to the rotors, so fin (or anything else in the stream) generated turbulence is a Bad ThingTM. Don Bruder wrote: In article , "Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? -- Don Bruder - - New Email policy in effect as of Feb. 21, 2004. Short form: I'm trashing EVERY E-mail that doesn't contain a password in the subject unless it comes from a "whitelisted" (pre-approved by me) address. See http://www.sonic.net/~dakidd/main/contact.html for full details. |
#20
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Tesla Turbine
RoyJ wrote:
Then add a chamber on the left side and some fins in the channel to straighten out the flow. I thought of that (the fins) but at one point I had to shoot the engineer (me) and go with what I had. Ken. Don Bruder wrote: In article , "Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? |
#21
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Tesla Turbine
Robert Swinney wrote:
Winston sez: " Please post again when you have performance and efficiency curves." Not liable to happen. How are you going to test the efficiency of a heat engine -- on air? (Please forgive the nonsensical units with which I was crippled as a youth. The following is all probably in gross error, but it's interesting.) The back of the envelope says that air has a mass of about 20.7 ounces per cubic foot after it is compressed to 100 PSIG. An 80 cu ft cylinder could contain air massing 1656 oz. If you exhausted that mass through a 100 percent efficient TT at sea level in one second, you would expect to see about 140 watt-seconds of energy converted from compressed air into work at the shaft end. (Thought experiment: TT has 24" diameter rotor. 1.29 lbs of force placed at the circumference for a torque of 1.29 lb. ft. at the shaft. That torque, for one second is about 1/426 horsepower or 1.749 watt.) At 1.749 watt seconds per cubic foot, an 80 cubic foot cylinder should contain about 139.9 watt seconds of energy if it were initially at 100 PSIG. Clearly I am assuming a massless rotor and no loss incurred in the process of measuring the power!) So if you measured, say 70 watt - seconds of energy at the shaft, you could peg the efficiency of the TT at 50%. Physics majors, are these *anywhere near* the real numbers? --Winston |
#22
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Tesla Turbine
It's common to put some sort of chamber followed by a set of fins or
other lattice. The chamber allows the pressure to equalize over the entire surface of the flow channel and allow even distribution of the fluid across the entire cross section, the fins straighten out the flow, dampen the turbulance. Granted, the fins need to be straight and THIN. Don Bruder wrote: In article et, RoyJ wrote: Then add a chamber on the left side and some fins in the channel to straighten out the flow. I think that would likely be counterproductive - *ANYTHING* standing in the fluid path is going to build turbulence, including fins. (unless you manage to stumble onto the secret of getting true laminar flow over an object in a fluid stream - in which case, you can hire somebody to design a "perfect" nozzle for you, since you're already a rich man from what the military is paying you for your anti-turbulence design. ) The goal in this case is to keep turbulence to an absolute minimum in order to maximize the coupling of the fluid to the rotors, so fin (or anything else in the stream) generated turbulence is a Bad ThingTM. Don Bruder wrote: In article , "Ken Davey" wrote: Don Bruder wrote: In article , Winston wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Way excellent, Ken. Please post again when you have performance and efficiency curves. Indeed! This definitely ranks as one of the niftier hacks I've seen. Can't wait to hear about power output and the rest of the details. As a side note, this has inspired me to start looking at that scrap 3' chunk of 14"x8" "engineered wood" main beam from the house as a potential housing for a many-many-more disks on an even longer shaft version done in a wood case. If I've properly understood what I've read about TTs, it would seem to me that increasing disc count can do one thing, and one thing only: Increase output torque. (Yes, Virginia, I'm certain there's an upper limit of how much fluid you need to feed it to get it spun up) Ponders a compressed-air chainsaw where the chain going through the wood drowns out the engine noise I know, I know, I'm a heretic, working in wood... But hey! The material is there, and at this moment, it's considered something to be hauled to the dump! Chopping it up and making one of these gizmos out of it would only be enhancing its value! Ken: Love the milled spiders - The spooky part is I keep glancing at the stack of them that's visible in the other window and seeing spiders for 45 RPM records Suggestion for improvement if there's a "next version" in your shop: I've done some reading on these little beasties, and they, like so many other nifty gadgets that Ol' Nick came up with, intrigue me. One of the things I've learned from that reading is something that you mention on your page - one of the key things is putting the drive fluid to the rotor-bank at as close to a perfect tangent as possible, and *WITH AS LITTLE TURBULENCE AS POSSIBLE*. (Emphasis mine) Now, your manifold bar/nozzle bar setup is an excellent idea, but I think I see a flaw in it that's quite likely to be putting extra turbulence in the fluid path, but could be tuned up pretty easily, with potentially significant improvement over the excellent-sounding (so far - I'm waiting for the torque figures ) performance with what I think would be only a slight alteration of what you've already got. It isn't clear for sure from your commentary what, if any, kind of plans you might have for maybe producing/selling this neat little widget (which doesn't even consider whether there's an exploitable market for it if you want to try), so do you want me to talk about the idea I've got "in public", or would you prefer to go to email or some other medium? Let's keep it all in public - that's what this group is all about eh? I present the idea and my version in the hopes that someone will (and I just know they will) come up with something better. Your comment about 'as little turbulence as possible' is right on the money. Regards. Ken. Hokay, then... Here we go! Looking at http://www.rupert.net/~solar/Case.jpg I see a 180 degree turn in the fluid path. Even if you point the brass fitting the other way, you're still going to be turning two 90s between the supply hookup and the nozzle opening. Replacing it with a straight fitting is still going to leave the 90 of going through the manifold bar and coming out into the gap formed by the nozzle bar. The distance traveled after that last 90 can't possibly be anywhere near enough for that much turbulence to "settle out" before hitting the rotors. Proposed fix/improvement: Add another plate, suitably drilled and tapped to accept a (preferably straight) fitting - Place it on the left side of the case as it's shown in the image noted, then lift the manifold bar and the left piece of the nozzle bar, and finish milling the "slot" on the top of the nozzle bar all the way to the leftmost edge of the current case before reassembling it. The new plate for the left side should be drilled and tapped in the right position to give the drive fluid a straight flow from source to rotor-bank, which should give a serious decrease in turbulence compared to the two right-angle turns you've currently got. Or am I completely off my rocker? |
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Tesla Turbine
A thought, maybe not a good one..but perhaps a laminar flow element,
aka LFE would be useful to inject air or gas into the rotor section. A LFE can simply be made from closely spaced plates - perhaps your existing plate spacing on your rotor could be used. It works by having a large channel length to diameter ratio. The renolds number is a function of the LD ratio, so with smaller channels, laminar flow can be maintained. Laminar flow elements are often used for flow measurement devices, as the delta P is linear over awide range of flow. Refer to a Perry's or Marks handbook to calculate the channel size need for laminar flow at your mass flow rate. Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Sincerely. Ken. -- Volunteer your idle computer time for cancer research http//www.grid.org/download/gold/download.htm |
#24
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Tesla Turbine
"Ken Davey" wrote in message ... Christopher Tidy wrote: Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Christopher Tidy wrote: Ken Davey wrote: Some time ago somebody (forgotten who) mentioned, in passing, that hard drive discs might serve as rotors in a Tesla Turbine. I had been working for some time on that idea and now I am finally ready to show the world (or at least RCM) the results. http://www.rupert.net/~solar/ Click on Tesla Turbine - go figure The page is still incomplete but the basics are there. Neat work, Ken. I hope it works well. Certainly looks like it should. Chris I have had it up around 20,000 rpm. (on 100 psi. air) and it really ran smooth. Ken. So it's just the drag caused by forcing air through the gaps between discs which causes the turbine to rotate? How loud is it at 20,000 rpm? Chris Inaudible at twenty feet or so - really quiet. Ken. Neat. Are you going to use it to power something, or is it just a demonstration? Chris Essentially it is just a model but..... The output end of the shaft is a duplicate of the shaft on my Dumore tool post grinder so those attachments can be used on the turbine. I am sure there are going to be many practical uses for it. Ken. Oh, that should be fun -- I can just imagine what kind of gyroscopic forces you will be fighting at 20,000 rpm with the disk platters and trying to move it around. But I do like the work -- looks cool - and probably thick enough side walls if the disks explode (I have no idea what max speed on them would be). mikey |
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On Tue, 11 Oct 2005 21:14:20 -0700, Winston
wrote: Robert Swinney wrote: Winston sez: " Please post again when you have performance and efficiency curves." Not liable to happen. How are you going to test the efficiency of a heat engine -- on air? (Please forgive the nonsensical units with which I was crippled as a youth. The following is all probably in gross error, but it's interesting.) The back of the envelope says that air has a mass of about 20.7 ounces per cubic foot after it is compressed to 100 PSIG. An 80 cu ft cylinder could contain air massing 1656 oz. If you exhausted that mass through a 100 percent efficient TT at sea level in one second, you would expect to see about 140 watt-seconds of energy converted from compressed air into work at the shaft end. (Thought experiment: TT has 24" diameter rotor. 1.29 lbs of force placed at the circumference for a torque of 1.29 lb. ft. at the shaft. That torque, for one second is about 1/426 horsepower or 1.749 watt.) At 1.749 watt seconds per cubic foot, an 80 cubic foot cylinder should contain about 139.9 watt seconds of energy if it were initially at 100 PSIG. Clearly I am assuming a massless rotor and no loss incurred in the process of measuring the power!) So if you measured, say 70 watt - seconds of energy at the shaft, you could peg the efficiency of the TT at 50%. Physics majors, are these *anywhere near* the real numbers? Probably not. Ya gotta include thermodynamics because temperature is not constant when there is expansion and pressure is affected by temperature. When the term "entropy" appears, my eyes glaze and I quietly retreat. |
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Tesla Turbine
Don Foreman wrote:
(...) Probably not. Ya gotta include thermodynamics because temperature is not constant when there is expansion and pressure is affected by temperature. When the term "entropy" appears, my eyes glaze and I quietly retreat. (G) So the force to the edge of the TT rotor is going to be some fraction of (the mass of the air times the difference in the airs velocity from the tank to the volute of the TT)? Hmmm. --Winston |
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