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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Sparkies question-theoretical voltage from homade generator
Lets say a fellow winds a coil and puts it under the flywheel of a
magneto ignition motor. How does one determine the number of windings to get a desired voltage? Also, if no load is put across the windings, how much drag will it produce? Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around. I saw at the auto parts store that you can now buy LED lights for your trailer.Probably can get boat ones too. I don't know, but I think they are supposed to use less current. Thanks, Eric |
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Sparkies question-theoretical voltage from homade generator
"Eric R Snow" wrote: (clip)How does one determine the number of windings to get a desired voltage? ^^^^^^^^^^^^^ This question does not have an easy answer. It will depend on how strong the flywheel's magnets are, how fast it is turning, and how well the field is coupled to your coil. Are you planning to make an iron core, with shaped polpieces to fit closely to the flywheel? ^^^^^^^^^^^^ Also, if no load is put across the windings, how much drag will it produce? ^^^^^^^^^^^^ None, if there is no load. ^^^^^^^^^^^^^ Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around ^^^^^^^^^^^^^ This contradicts the no-load stipulation in the previous question. In order to produce light, you have to produce power. If you know how much lighting wattage you are going to need, and then divide by the expected efficiency of the coil/light setup, you will have a ballpark answer. In my opinion, this is a very challenging (difficult) way to get some light. It's a cute idea, and if you can make it work, your fortune will be made. Read another thread on whether to apply for a patent. :-) |
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Sparkies question-theoretical voltage from homade generator
In article , Leo
Lichtman says... In my opinion, this is a very challenging (difficult) way to get some light. It's a cute idea, and if you can make it work, your fortune will be made. Well it worked just fine for Henry Ford. All the model Ts he manufactured had exactly that scheme (magnets on the flywheel, coils around its circumference) to produce current for lighting and ignition. Lucas used this 'dynamo' principle for many of their motorcycle electrical systems. Though, that's *hardly* a testament to its efficacy! :^) Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
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Sparkies question-theoretical voltage from homade generator
Leo Lichtman wrote:
...It's a cute idea, and if you can make it work, your fortune will be made. .... Actually, it's as common as dirt. Well almost - electric start lawn mowers use this to charge their batteries. Like Eric's idea, they use the ignition magnet that's built into the flywheel. In fact, it might be a good source for Eric's generator. Bob |
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Sparkies question-theoretical voltage from homade generator
On Wed, 13 Aug 2003 16:43:38 GMT, "Leo Lichtman"
wrote: "Eric R Snow" wrote: (clip)How does one determine the number of windings to get a desired voltage? ^^^^^^^^^^^^^ This question does not have an easy answer. It will depend on how strong the flywheel's magnets are, how fast it is turning, and how well the field is coupled to your coil. Are you planning to make an iron core, with shaped polpieces to fit closely to the flywheel? ^^^^^^^^^^^^ Also, if no load is put across the windings, how much drag will it produce? ^^^^^^^^^^^^ None, if there is no load. ^^^^^^^^^^^^^ Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around ^^^^^^^^^^^^^ This contradicts the no-load stipulation in the previous question. In order to produce light, you have to produce power. If you know how much lighting wattage you are going to need, and then divide by the expected efficiency of the coil/light setup, you will have a ballpark answer. In my opinion, this is a very challenging (difficult) way to get some light. It's a cute idea, and if you can make it work, your fortune will be made. Read another thread on whether to apply for a patent. :-) Well, I was thinking about using a magneto's core and winding my own coil to it. Because the core is iron, there must be some drag just from the magnetic attraction. And during the day there will be no need for lighting-hence the no load question. Putting the coil under the flywheel precludes moving the core away from the magnets to reduce drag. It looks like the voltage will be all over the place. So maybe this won't work without regulation. Just kina thinking out loud. ERS |
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Sparkies question-theoretical voltage from homade generator
"Eric R Snow" wrote in message
... Well, I was thinking about using a magneto's core and winding my own coil to it. Because the core is iron, there must be some drag just from the magnetic attraction. And during the day there will be no need for lighting-hence the no load question. Putting the coil under the flywheel precludes moving the core away from the magnets to reduce drag. It looks like the voltage will be all over the place. So maybe this won't work without regulation. Just kina thinking out loud. Could always hook it up like an alternator, put some slip rings on the flywheel and replace the permanent magnet with an electromagnet; varying the DC voltage, and thus current through this magnet, will change the field intensity, allowing you to reduce voltage at high RPMs, increase at low, and account for load variation as well. Or you can slap on an alternator from a car. Tim -- In the immortal words of Ned Flanders: "No foot longs!" Website @ http://webpages.charter.net/dawill/tmoranwms |
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Sparkies question-theoretical voltage from homade generator
Leo Lichtman wrote:
Leo Lichtman wrote: ...It's a cute idea, and if you can make it work, your fortune will be made. ^^^^^^^^^^ What I meant when I said this is that an *add on* generating system to a small, magneto-powered system does not exist, to my knowledge, and if you could market one, it would really sell. ^^^^^^^^^^^^^ Actually, it's as common as dirt. Well almost - electric start lawn mowers use this to charge their batteries. ^^^^^^^^^^^^^ I did not know about lawnmowers with a built in charging system. I did know about the Model T magneto system, with "V" magnets bolted around the flywheel. However, I believe there is an important difference between these, and the magneto setup on a small engine. Magneto ignition requires a * pulse* to fire the plug, timed close to top dead center. The rest of the revolution, the flywheel magnet is not near the coil, and is doing nothing. If you add a coil to such an engine, with the hope of running a light (or lights), you will be dealing with a waveform consisting of a series of sharp pulses, separated by wide gaps. I suppose you could overcome this with a lot of capacitance in the circuit, but it will be hard to get the average power up, when most of what you are averaging in is zero. That's why Ford used so many magnets--and I have to assume they do something like that on mowers as well. It's not fair to compare systems that are *designed* to generate several watts of continuous power to those designed to make little sparks. I'm not trying to be combative or defiant. I'm trying to describe the obstacles I see to solving a very difficult problem. And, that is why I said (somewhat TIC) that your fortune will be made if you can pull it off. My riding mower has a small battery to average the pulses and provides the stable power for the lights. Works fine. Bill K7NOM |
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Sparkies question-theoretical voltage from homade generator
On Wed, 13 Aug 2003 11:50:14 -0700, Eric R Snow
wrote: Well, I was thinking about using a magneto's core and winding my own coil to it. Because the core is iron, there must be some drag just from the magnetic attraction. And during the day there will be no need for lighting-hence the no load question. Putting the coil under the flywheel precludes moving the core away from the magnets to reduce drag. It looks like the voltage will be all over the place. So maybe this won't work without regulation. Just kina thinking out loud. Just go to your local small engine shop and buy a standard voltage regulator. Most are rated for current capability with 10 and 15 amp being the most common. Standard small Briggs just use a diode for rectification but they don't charge real well and most mowers are used at a fairly fixed rpm. But higher amp systems use actual regulators with full wave rectification. You might also look into the coils off various small engines. If you're lucky you might find one the right diameter. Wayne Cook Shamrock, TX |
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Sparkies question-theoretical voltage from homade generator
On Wed, 13 Aug 2003 07:48:52 -0700, Eric R Snow
wrote: Lets say a fellow winds a coil and puts it under the flywheel of a magneto ignition motor. How does one determine the number of windings to get a desired voltage? Also, if no load is put across the windings, how much drag will it produce? Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around. I saw at the auto parts store that you can now buy LED lights for your trailer.Probably can get boat ones too. I don't know, but I think they are supposed to use less current. Thanks, Eric Question I have would be if the boat has a motor/ what kind, and size? You obviously have access to the flywheel (by removing a cover or whatever) . Would it be possible to run an automotive alternator via a rubber drive wheel or something similar? (you couldn't use a belt as the ignition coil for the motor is probably mounted externally to the flywheel OD and it would be in the way). How many lights would you need? Would a bicycle generator (a better quality one) work if driven from the motor? Ken. |
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Sparkies question-theoretical voltage from homade generator
why not use a gm alternater or a marine alternator hooked to a small
engine? |
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Sparkies question-theoretical voltage from homade generator
On Wed, 13 Aug 2003 18:29:36 -0500, Wayne Cook
wrote: On Wed, 13 Aug 2003 14:47:04 -0400, Bob Engelhardt wrote: Leo Lichtman wrote: ...It's a cute idea, and if you can make it work, your fortune will be made. ... Actually, it's as common as dirt. Well almost - electric start lawn mowers use this to charge their batteries. Like Eric's idea, they use the ignition magnet that's built into the flywheel. In fact, it might be a good source for Eric's generator. Close but not exactly correct. The ignition magnet is external on the flywheel and just does the ignition. The alternator magnets are inside the flywheel. Wayne Cook Shamrock, TX Depends on the engine. I've got a Tecumseh magneto with a lighting/charging coil. The whole thing mounts on the outside of the flywheel. It's off an electric start Snapper walk behind rotary mower. Some older Briggs had external lighting coils (in 1, 5, and 7 amp output). -Carl |
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Sparkies question-theoretical voltage from homade generator
Eric R Snow wrote in message . ..
Lets say a fellow winds a coil and puts it under the flywheel of a magneto ignition motor. How does one determine the number of windings to get a desired voltage? Also, if no load is put across the windings, how much drag will it produce? Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around. I saw at the auto parts store that you can now buy LED lights for your trailer.Probably can get boat ones too. I don't know, but I think they are supposed to use less current. Thanks, Eric Go to a lawn equipment shop and ask for a generic 3-terminal voltage regulator for some common riding mower that has electric start with a 12V battery and a magneto charger and a conventional points-and-coil ignition. Ask them to show you how it is wired up. Also get a small 12V battery, riding mower or motorcycle size. Then just duplicate that part of the circuit. Wire your lights to the battery, then you have lights whether the motor is running, idling or stopped and with luck the charging circuit will keep the battery topped off. It might work with a really small battery or even a capacitor, I don't know. Bob |
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Sparkies question-theoretical voltage from homade generator
Eric R Snow wrote:
Lets say a fellow winds a coil and puts it under the flywheel of a magneto ignition motor. How does one determine the number of windings to get a desired voltage? Also, if no load is put across the windings, how much drag will it produce? Just looking for a way to power lighting on a small boat that doesn't require lugging a big battery around. What's the source of the rotation on the shaft? I'm a bit confused. Do you have an engine, and you want to make a generator? Why not buy a generator? Or are you talking about using a flywheel driven by a motor that you spin up by running the motor onshore? I saw at the auto parts store that you can now buy LED lights for your trailer.Probably can get boat ones too. I don't know, but I think they are supposed to use less current. Yep - much less current. Less energy comes out as heat. LED lights are cool! They're currently quite expensive, but do bear in mind that they'll last for years... at least 15 years, from memory, before charge carrier drift might even begin to be a problem. But I wouldn't be surprised if they lasted more than 50. Thanks, Eric |
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Sparkies question-theoretical voltage from homade generator
Eric R Snow wrote:
Well, I was thinking about using a magneto's core and winding my own coil to it. Because the core is iron, there must be some drag just from the magnetic attraction. And during the day there will be no need for lighting-hence the no load question. Putting the coil under the flywheel precludes moving the core away from the magnets to reduce drag. It looks like the voltage will be all over the place. So maybe this won't work without regulation. Just kina thinking out loud. Don't knock regulation - it's pretty easy to wire up a linear regulator or a switched mode PSU if the load is high enough (which I guess it might be). You can get SM PSU modules for a few tens of dollars in the US, I expect. Note that the coil output will be AC if both north and south poles of the magnet are allowed to sweep past the coil - interleaved positive and negative pulses - so feeding it direct into LEDs would be a bad idea :-) The SMPSU ought to be able to handle that, however, and produce nice smooth DC outputs at constant voltage. LEDs like constant voltage; drop the voltage too far and they just go out, and raise it too high and they burn. ERS |
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Sparkies question-theoretical voltage from homade generator
On Thu, 14 Aug 2003 04:08:44 GMT, Carl Byrns
wrote: On Wed, 13 Aug 2003 18:29:36 -0500, Wayne Cook wrote: On Wed, 13 Aug 2003 14:47:04 -0400, Bob Engelhardt wrote: Leo Lichtman wrote: ...It's a cute idea, and if you can make it work, your fortune will be made. ... Actually, it's as common as dirt. Well almost - electric start lawn mowers use this to charge their batteries. Like Eric's idea, they use the ignition magnet that's built into the flywheel. In fact, it might be a good source for Eric's generator. Close but not exactly correct. The ignition magnet is external on the flywheel and just does the ignition. The alternator magnets are inside the flywheel. Wayne Cook Shamrock, TX Depends on the engine. I've got a Tecumseh magneto with a lighting/charging coil. The whole thing mounts on the outside of the flywheel. It's off an electric start Snapper walk behind rotary mower. Makes sense on the walk behind engines I guess since there's not enough room under the flywheel. Most walk behinds require you to plug them in to charge. Some older Briggs had external lighting coils (in 1, 5, and 7 amp output). Must be pretty old. I'm trying to remember ever seeing a external charging coil. Seems like I saw one years ago as a kid but I can't remember any of the details. Wayne Cook Shamrock, TX |
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Sparkies question-theoretical voltage from homade generator
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Sparkies question-theoretical voltage from homade generator
On Thu, 14 Aug 2003 08:31:07 -0500, Wayne Cook
wrote: On Thu, 14 Aug 2003 04:08:44 GMT, Carl Byrns wrote: Some older Briggs had external lighting coils (in 1, 5, and 7 amp output). Must be pretty old. I'm trying to remember ever seeing a external charging coil. Seems like I saw one years ago as a kid but I can't remember any of the details. They were used mostly on riding mowers and snowthrowers and they were rare. Briggs also made a lighting kit for snowthrowers- it consisted of a lamp, a dynamo that bolted on the starter housing, a sheet metal 'socket' that fit over the flywheel nut and drove the dynamo through a short length of speedometer cable. It didn't work- the speedo cable couldn't take the load and speed and would fail after about an hour. I have one around here someplace. -Carl |
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