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#1
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70V questions
Hi Guys
I need to use 70V to power a solenoid for about 1sec at a time. I would like to controll it with a PIC microcontroller. What would be the best to get the 5V of the pic to activate the 70V circuit of the solenoid? Is there any super transistor or is the only way to do it by using a relay? Can somebody give me some google keywords to find the right component to use and the applicable attributes that I need to look out for? In addition to that, I don't know how to get 70V from anywhere. Preferrably, I want to get it from the wall socket. The transformers I can find is only betwen 3V and 24V. I'm in Europe. Where can I buy something that I plug into the wall and get 70V out. Again a few google keywords will be helpful. Safety: The 24V doesn't seem to shock me at all. Will 70V give you a shock? Thanks! |
#2
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70V questions
Without the apparent knowledge of what, and where, you are attempting ot
accomplish, it may be best to refer your specific quest to a qualified electrician. Even 24 VAC, (and even less) may be lethal if inappropiately connected to the human body. IHMO! wrote in message ... Hi Guys I need to use 70V to power a solenoid for about 1sec at a time. I would like to controll it with a PIC microcontroller. What would be the best to get the 5V of the pic to activate the 70V circuit of the solenoid? Is there any super transistor or is the only way to do it by using a relay? Can somebody give me some google keywords to find the right component to use and the applicable attributes that I need to look out for? In addition to that, I don't know how to get 70V from anywhere. Preferrably, I want to get it from the wall socket. The transformers I can find is only betwen 3V and 24V. I'm in Europe. Where can I buy something that I plug into the wall and get 70V out. Again a few google keywords will be helpful. Safety: The 24V doesn't seem to shock me at all. Will 70V give you a shock? Thanks! |
#3
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70V questions
Hi , thanks for your feedback.
Here's a diagram of what I more-or-less want to achieve (looks better in fixed width font like courier): -------- ----------- | | | | 5V | | 72V | PIC---BBB | | | | | |------| ----SOL---- I have a 5V circuit with an intelligent PIC in it which will send out a signal when the SOLenoid should be switched on. The solenoid needs 72V. The BBB is a big black box which, I suppose will either be a transistor grouping thing or a relay of some sort. The solenoid takes anything between 12 and 72V depending on how long you have it working and how hard it should work. I have a 24V PSU that plugs into the wall and converts 220Vac to 24Vdc. I think it's maximum 1A. I need something similar but in a 72V flavour. And this is where I want to know, is this type of voltage getting dangerous and which parts I should use for the BBB and the 72V supplier. |
#4
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70V questions
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#6
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70V questions
Hi. thanks for the detiailed response JF.
I'm using the following solenoid: www.radionics.ie : RS Part number search (top of page): 431-7560 (19mm push, 12V) I'm looking at about 3.5% duty cycle. It says on the datasheet( http://docs-europe.electrocomponents...6b805c2a1f.pdf) that the wattage increase by the square of the increase in voltage. 12-72 = 6x increase so 36x increase in wattage. (1/36 for the duty cycle) 7W at 100% duty @ 12V so we're looking at 252W on 72V on a 3.6% duty cycle. Unfortunately they don't mention current or resistance in the documentation but I can go and measure tonight. |
#7
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70V questions
On Nov 21, 4:20 pm, wrote:
Hi. thanks for the detiailed response JF. I'm using the following solenoid:www.radionics.ie: RS Part number search (top of page): 431-7560 (19mm push, 12V) I'm looking at about 3.5% duty cycle. It says on the datasheet(http://docs-europe.electrocomponents...900766b805c2a1...) that the wattage increase by the square of the increase in voltage. 12-72 = 6x increase so 36x increase in wattage. (1/36 for the duty cycle) 7W at 100% duty @ 12V so we're looking at 252W on 72V on a 3.6% duty cycle. I just measured and found the following: On a 24V system, the current is 1.1A and the resistance of the solenoid is about 23ohm. So sounds like I'll need about 3A current on 72V. That sounds like A LOT! Now a far as I understand a wallwart power supply will keep on giving juice until you reach the maximum current that it's designed for. So clearly I can't get 3A out of a 1A psu. What about batteries? What happens if I put 8x9V in series? That will give me 72V but what's the maximum current that I can draw from it? |
#8
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70V questions
On Wed, 21 Nov 2007 08:20:59 -0800 (PST),
wrote: Hi. thanks for the detiailed response JF. I'm using the following solenoid: www.radionics.ie : RS Part number search (top of page): 431-7560 (19mm push, 12V) I'm looking at about 3.5% duty cycle. It says on the datasheet( http://docs-europe.electrocomponents...6b805c2a1f.pdf) that the wattage increase by the square of the increase in voltage. 12-72 = 6x increase so 36x increase in wattage. (1/36 for the duty cycle) 7W at 100% duty @ 12V so we're looking at 252W on 72V on a 3.6% duty cycle. Unfortunately they don't mention current or resistance in the documentation but I can go and measure tonight. I found this,: http://docs-europe.electrocomponents...6b805b88ed.pdf so if yours is the 12V nominal unit it'll have a coil resistance of 20.7 ohms, so the current with 72V across it will be: E 72V I = --- = ------- ~ 3.5 amperes, R 20.7R and the power it'll be dissipating will be: P = IE = 3.5A * 72V = 252 watts, so the duty cycle must be limited to: Pnom * 100% 7W * 100% D = ------------- = ----------- = 2.778% Pon 252W or less to keep from overheating the unit. So now we have enough to look at the power supply again, but the energy stored in its magnetic field is going to generate a nasty spike when the thing turns off and the field collapses. I didn't see any inductance spec's in the data sheets, so can you measure it or find out what it is? -- JF |
#9
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70V questions
Hi John
This is brilliant to see that your calculations tie up with what I measured on the 24V. How do I measure the inductance? What do you mean about the spike? Some magnetic force or a current? Is it the opposite of capacitance? Then I guess the falling magnetic field will cause a current and then probably in opposite direction... BTW I'm using this to knock a little ball the same way as a pool que hits a pool ball. I presume that a solenoid is the best electrical component to do this?? My 72V plan should be able to give me the force required but maybe there's some magical component that can give more bang per volt. I'm also considering a solenoid with a higher resistance, which to me means it must have more wounds/windings to more work. (Surely this logic is correct - If it's the same brand, looks more or less the same, then, if the wattage is higher, it must work harder and maybe I can get away with lower voltage and current for the same performance) Anyway.. How do I measure inductance? |
#11
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70V questions
On Nov 22, 12:58 am, John Fields
wrote: On Wed, 21 Nov 2007 12:34:24 -0800 (PST), wrote: Hi John This is brilliant to see that your calculations tie up with what I measured on the 24V. How do I measure the inductance? What do you mean about the spike? Some magnetic force or a current? Is it the opposite of capacitance? Then I guess the falling magnetic field will cause a current and then probably in opposite direction... BTW I'm using this to knock a little ball the same way as a pool que hits a pool ball. I presume that a solenoid is the best electrical component to do this?? My 72V plan should be able to give me the force required but maybe there's some magical component that can give more bang per volt. I'm also considering a solenoid with a higher resistance, which to me means it must have more wounds/windings to more work. (Surely this logic is correct - If it's the same brand, looks more or less the same, then, if the wattage is higher, it must work harder and maybe I can get away with lower voltage and current for the same performance) Anyway.. How do I measure inductance? --- There are several ways. But first, before we get to the rest of your questions, what kind of test equipment do you have? -- JF I have a digital Volt, Current and resistance meter. (Made by El Cheapo). I see they call it a domestic meter: http://www.maplin.co.uk/Module.aspx?...eter&doy=22m11 This is the only measuring tool I have. :-s |
#12
Posted to alt.electronics,sci.electronics.basics,sci.electronics.design,sci.electronics.misc
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70V questions
On Thu, 22 Nov 2007 01:16:21 -0800 (PST),
wrote: On Nov 22, 12:58 am, John Fields wrote: On Wed, 21 Nov 2007 12:34:24 -0800 (PST), wrote: Hi John This is brilliant to see that your calculations tie up with what I measured on the 24V. How do I measure the inductance? What do you mean about the spike? Some magnetic force or a current? Is it the opposite of capacitance? Then I guess the falling magnetic field will cause a current and then probably in opposite direction... BTW I'm using this to knock a little ball the same way as a pool que hits a pool ball. I presume that a solenoid is the best electrical component to do this?? My 72V plan should be able to give me the force required but maybe there's some magical component that can give more bang per volt. I'm also considering a solenoid with a higher resistance, which to me means it must have more wounds/windings to more work. (Surely this logic is correct - If it's the same brand, looks more or less the same, then, if the wattage is higher, it must work harder and maybe I can get away with lower voltage and current for the same performance) Anyway.. How do I measure inductance? --- There are several ways. But first, before we get to the rest of your questions, what kind of test equipment do you have? -- JF I have a digital Volt, Current and resistance meter. (Made by El Cheapo). I see they call it a domestic meter: http://www.maplin.co.uk/Module.aspx?...eter&doy=22m11 This is the only measuring tool I have. :-s --- Well, we're kinda stuck then, I think. If you had a signal generator you could connect a capacitor in series with the solenoid, sweep the LC, find the resonant point, and then calculate the inductance knowing the resonant frequency and the capacitance. Or, if you had a DMM which could measure inductance you could do it directly. But, now knowing your application, knowing the inductance doesn't matter all that much. What I'm thinking is that you could charge up a capacitor to 72V and then dump it into the coil to get the action you want, like this: (View in Courier) ..+V--[R]------+-------+-------+ .. | | | .. [R] | | .. | S | .. +-----G PCH | .. | D |+ .. [R] | [BFC] .. | | | .. C | | ..I/O--[R]--B NPN [COIL] | .. E | | .. | | | ..GND----------+-------+-------+ -- JF |
#13
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70V questions
Also, there's nothing magic about the MOSFET, all you really need is a logic level N channel device capable of handling the solenoid current when it's turned on and holding off the solenoid voltage when it's turned off. Hi John, I would like to get back to the MOSFET comment. This sounds scary to me. About the current. Do you mean, as we both calucated that if the 72V will use 3A current, the then mosfet may need 5V 3A, in and that will allow the 72V 3A out? So my pic needs to give 3A??? This sounds almost impossible. I'll have to check the datasheets. Is this how all transistors work re current: The current in the base needs to be the same as the current you want in/out on the collector and emitter? And then of course, my next question will be if you can suggest an appropriate mosfet from my local shop: www.radionics.ie Thanks & Regards Evert |
#14
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70V questions
On Sun, 2 Dec 2007 08:03:56 -0800 (PST),
wrote: Also, there's nothing magic about the MOSFET, all you really need is a logic level N channel device capable of handling the solenoid current when it's turned on and holding off the solenoid voltage when it's turned off. Hi John, I would like to get back to the MOSFET comment. This sounds scary to me. About the current. Do you mean, as we both calucated that if the 72V will use 3A current, the then mosfet may need 5V 3A, in and that will allow the 72V 3A out? --- No. What I meant was that when there's zero volts on the gate, the MOSFET will be turned OFF and the drain will be required to stand off the supply voltage. On the other hand, when the gate is at 5V the MOSFET will be turned ON and the solenoid current will flow through the MOSFET from drain to source. There is no current required into or out of the gate except what's needed to charge and discharge the gate capacitance. --- So my pic needs to give 3A??? This sounds almost impossible. I'll have to check the datasheets. Is this how all transistors work re current: The current in the base needs to be the same as the current you want in/out on the collector and emitter? --- No. for bipolar transistors there's a characteristic named 'beta' (or Hfe) which specifies the current gain of the transistor: Ic Hfe = ---- Ib For example, if a transistor is specified as having a minimum beta of 100 with 100mA of collector current, then the maximum base current required to get that 100mA of collector current will be: Ic 100mA Ib = ----- = ------- = 1mA Hfe 100 For MOSFETs, in this type of application, all that's necessary is to raise the voltage on the gate high enough to lower the resistance of the drain-to-source channel to the point where its resistance is negligible with respect to the load. --- And then of course, my next question will be if you can suggest an appropriate mosfet from my local shop: www.radionics.ie --- Which circuit are you planning on using? -- JF |
#15
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70V questions
No. for bipolar transistors there's a characteristic named 'beta'
(or Hfe) which specifies the current gain of the transistor: Ic Hfe = ---- Ib For example, if a transistor is specified as having a minimum beta of 100 with 100mA of collector current, then the maximum base current required to get that 100mA of collector current will be: Ic 100mA Ib = ----- = ------- = 1mA Hfe 100 Ok, got that. For MOSFETs, in this type of application, all that's necessary is to raise the voltage on the gate high enough to lower the resistance of the drain-to-source channel to the point where its resistance is negligible with respect to the load. Why am I talking about Collectors,Bases, Emitters and you talk about drains and sources. Are these the same? Why the different naming then? And then of course, my next question will be if you can suggest an appropriate mosfet from my local shop:www.radionics.ie --- Which circuit are you planning on using? This seems the simplest. (stolen from your message above) 220AC---[FUSE]-- | |S1A O T1 FWB | O O +-----+ +----P||S---|~ +|---+--------+ | R||E | | | | | +--I||C-+ | | | [SOL] | | | | | |+ | | | T2 | | |[4700µF] D | | O O | | | | G--+ +-|--P||S-+ | | | S | | R||E | | | | | +--I||C---|$ -|---+--------+ | | +-----+ | | O | | |S1B | | 220AC------------ | | | | | GND---------------------------------------------+ | | PIC--------------------------------------------------+ Thanks a lot for all your help. I really appreciate it. |
#16
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70V questions
On Mon, 3 Dec 2007 02:23:35 -0800 (PST),
wrote: No. for bipolar transistors there's a characteristic named 'beta' (or Hfe) which specifies the current gain of the transistor: Ic Hfe = ---- Ib For example, if a transistor is specified as having a minimum beta of 100 with 100mA of collector current, then the maximum base current required to get that 100mA of collector current will be: Ic 100mA Ib = ----- = ------- = 1mA Hfe 100 Ok, got that. For MOSFETs, in this type of application, all that's necessary is to raise the voltage on the gate high enough to lower the resistance of the drain-to-source channel to the point where its resistance is negligible with respect to the load. Why am I talking about Collectors,Bases, Emitters and you talk about drains and sources. Are these the same? Why the different naming then? --- Bipolar Junction Transistors (BJT) and Metal Oxide Semiconductor Field Effect Transistors (MOSFET) are two completely different animals, but they each have three terminals with the bipolar's base corresponding to the MOSFET's gate, the bipolar collector corresponding to the MOSFET drain and the bipolar emitter corresponding to the MOSFET source. For the BJT: http://en.wikipedia.org/wiki/Bipolar...ion_transistor and the MOSFET: http://en.wikipedia.org/wiki/MOSFET --- And then of course, my next question will be if you can suggest an appropriate mosfet from my local shop:www.radionics.ie --- Which circuit are you planning on using? This seems the simplest. (stolen from your message above) 220AC---[FUSE]-- | |S1A O T1 FWB | O O +-----+ +----P||S---|~ +|---+--------+ | R||E | | | | | +--I||C-+ | | |+ [SOL] | | | | |[4700µF] | | | T2 | | | |100V D | | O O | | | | IRL3215G--+ +-|--P||S-+ | | | S | | R||E | | | | | +--I||C---|$ -|---+--------+ | | +-----+ | | O | | |S1B | | 220AC------------ | | | | | GND---------------------------------------------+ | | PIC--------------------------------------------------+ Thanks a lot for all your help. I really appreciate it. --- You're welcome. Use an IRL3215. Also, just to be safe, 220AC---[FUSE]-- | |S1A O T1 FWB | O O +-----+ +----P||S---|~ +|---+-------+-----+ | R||E | | | | |A | +--I||C-+ | | |+ [SOL][1N4003] | | | | |[4700µF] | | | | | | | |100V +-----+ | | T2 | | | | D | | O O | | | | IRL3215 G--+ +-|--P||S-+ | | | S | | R||E | | | | | +--I||C---|~ -|---+-------+ | | +-----+ | | O +--[ZENER]--+ |S1B | 1N4734A | 220AC------------ | | | | [10K] GND------------------------------------+ | | PIC-------------------------------------------------+ -- JF |
#17
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70V questions
Hi John
I thought I had all I needed but now I have one last embarrassing question to ask... Should the 5V ground be connected to the 70V ground? I.e should the 5V gnd be connected to the mosfet source? What is the reason for it to be attached not attached? |
#18
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70V questions
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#19
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70V questions
thanks. Got that bit about the grounds connected to the source.
Was reading art of electronics last night (rocket science to me!) and then I saw something that you said as well: "Always use a supression diode when switching an inductive load" They had the following diagram: +Vcc --+---COIL----+----C E----- GND | | B +---|------+ | Ok. So I unleash the 72V through my favourite coil. When I stop the voltage.... The magnetic field subsides. But according to you and the book it generates somesort of spike. So the way I figure it, is that the current must be generated in the opposite way. So previosly the C of coil in my diagram was the + and the L was -. Now I think the L will be + and the C -. So can I 'replace' the coil with a battery for the millisecond or two that the field dissolves? Anyway... that's the only way I can explain the use of the diode. When the 72V is running through the coil it has no use. When it is switched off, it will allow my new 'battery' with a + on the L side to short circuit itself and that I guess takes care of the current generated... Is this correct? So if all this guessing of mine is correct then my question is... So what? What will happen if the C of the BJT is more - than the E and B? |
#21
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70V questions
Hi JF
Again thanks for the info. I went shopping the other day and they didn't have the parts I was looking for. So now I'm searching online to try and find them on some online shops. I found a pretty good webites to get datasheets. But I have to open every one to see if it qualifies. Do you know: 1. It seems like there's an international product numbering system for electronic components (or does every manufacturer number their own way?) 2. Is there a place where I can search all MOSFETS (e.g.) and find the code for the ones that qualify for me. E.g. 5V gate and 200V for the supply. Regards & Merry Christmas |
#22
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70V questions
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#23
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70V questions
On Wed, 21 Nov 2007 08:20:59 -0800 (PST),
wrote: Hi. thanks for the detiailed response JF. I'm using the following solenoid: www.radionics.ie : RS Part number search (top of page): 431-7560 (19mm push, 12V) I'm looking at about 3.5% duty cycle. It says on the datasheet( http://docs-europe.electrocomponents...6b805c2a1f.pdf) that the wattage increase by the square of the increase in voltage. 12-72 = 6x increase so 36x increase in wattage. (1/36 for the duty cycle) 7W at 100% duty @ 12V so we're looking at 252W on 72V on a 3.6% duty cycle. Unfortunately they don't mention current or resistance in the documentation but I can go and measure tonight. According to my RS website page RS 431-7560 is manufactured by SAIA-BURGESS http://www.saia-burgess.com/2302/2303/2310/2316.asp which owns the LEDEX brand http://www.ledex.com/ of STA linear solenoids http://www.ledex.com/linear-solenoid...solenoids.html (You will be requires to register) The STA LEDEX part no. for the RS 431-7560 is 195225-230 for which the data sheet is Metric STA 20 x 40 http://www.ledex.com/ltr2/access.php...20x40_Push.pdf On this page http://www.ledex.com/solenoid-applic...solenoids.html you will find applications for linear solenoids some of which may be what you are trying to accomplish. Also, I would suggest that you read as much as you can on the LEDEX website including http://www.ledex.com/ltr2/access.php..._Section_M.pdf When using your solenoid at the nominal voltage of 12V you can leave it permanently connected without overheating but if you wish to increase the voltage then you may be wise to use a LEDEX Hold-in Circuit Module as described on page 6 of the last document link. If you need help then I am sure that LEDEX will be able to answer your queries. Good luck! |
#24
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70V questions
Hi JF
I would have been happy to report that my 5V-24V switch worked with the solenoid. And it did...Until later that night that I discovered that my solenoid must have gotten warm and melted in the middle and now the metal thing is stuck in there. (that's what I deduce at least. After pulling out the metal shaft, I can see brown discoloration in the inside of the solenoid). So I'm pretty sure I fried it with some sort of exhaustion. So now I have the following questions: - Is is possible that the diode can break it... I was wondering about this befo If the magnetic field colapses and force current in the opposite direction, does that mean the duty cycle extends further than the amount of time that it is ON? So it is on for 0.5 seconds at 24V. Then it colapses for 0.1 second at -200V. Should I add the power of these together to calculate the duty cycle? - Is is AT ALL possible that the MOSFET will allow some current through if I have nothing connected to it (not necessarily negative but just nothing). - How does the mosfet 'decide' how much current to get through? Will it just bridge the gap between the source and drain? Or will it put a multiplier on the voltage or current of the gate? And then the question that goes with this is: does is matter what size resister I put in between my 5V pic and the gate? One comment: I thought in the begginning that the gate is the middle pin (like the base of a transistor). So I had my gate and drain the wrong way around for about 10 iterations (and of course I was scratching my head as to why the stupid thing didn't work). After that it worked when I swopped it but maybe that introduced the timebomb slow death for my solenoid. -The final question I have is about my powersupply. Now it says it is a 24V, 800mA, regulated power supply. (http://www.maplin.co.uk/ module.aspx?ModuleNo=48484&doy=7m1 --- the 24V one) This is a switched mode PSU. Now, the bizarre thing is that despite all this 24V talk theres a sticker on the power supply that say 24V and then also "Typical voltage 21-35V" ---WTF?!? I thought its 24 and that's it. Why would it be 35V sometimes? Thanks again for your support and HAPPY NEW YEAR! |
#25
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70V questions
On Jan 7, 4:05 pm, wrote:
Hi JF I would have been happy to report that my 5V-24V switch worked with the solenoid. And it did...Until later that night that I discovered that my solenoid must have gotten warm and melted in the middle and now the metal thing is stuck in there. (that's what I deduce at least. After pulling out the metal shaft, I can see brown discoloration in the inside of the solenoid). So I'm pretty sure I fried it with some sort of exhaustion. So now I have the following questions: - Is is possible that the diode can break it... I was wondering about this befo If the magnetic field colapses and force current in the opposite direction, does that mean the duty cycle extends further than the amount of time that it is ON? So it is on for 0.5 seconds at 24V. Then it colapses for 0.1 second at -200V. Should I add the power of these together to calculate the duty cycle? - Is is AT ALL possible that the MOSFET will allow some current through if I have nothing connected to it (not necessarily negative but just nothing). - How does the mosfet 'decide' how much current to get through? Will it just bridge the gap between the source and drain? Or will it put a multiplier on the voltage or current of the gate? And then the question that goes with this is: does is matter what size resister I put in between my 5V pic and the gate? One comment: I thought in the begginning that the gate is the middle pin (like the base of a transistor). So I had my gate and drain the wrong way around for about 10 iterations (and of course I was scratching my head as to why the stupid thing didn't work). After that it worked when I swopped it but maybe that introduced the timebomb slow death for my solenoid. -The final question I have is about my powersupply. Now it says it is a 24V, 800mA, regulated power supply. (http://www.maplin.co.uk/ module.aspx?ModuleNo=48484&doy=7m1 --- the 24V one) This is a switched mode PSU. Now, the bizarre thing is that despite all this 24V talk theres a sticker on the power supply that say 24V and then also "Typical voltage 21-35V" ---WTF?!? I thought its 24 and that's it. Why would it be 35V sometimes? Thanks again for your support and HAPPY NEW YEAR! Ok, I read up on a few things so some of my questions are answered. I know now that the gate never draws current becuase it is a FET. It works with a field, the gate is insulated so no current flows through it. I think I find out why things went all wrong the other day. I realised yesterday that I had the polarities of the 24V reversed. So I had 24V at the source and 0V at the drain. In addition to mistaken the drain with the gate pin, I think I had more than enough reason and flaws in my little system to even break the MOSFET. I can confirm that the MOSFET is not working now. Or at least: I THINK the MOSFET is not working. Which brings me to another question: Is there an easy test for a MOSFET to see if it's functioning properly? |
#26
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70V questions
On Tue, 8 Jan 2008 01:22:02 -0800 (PST),
wrote: On Jan 7, 4:05 pm, wrote: Hi JF I would have been happy to report that my 5V-24V switch worked with the solenoid. And it did...Until later that night that I discovered that my solenoid must have gotten warm and melted in the middle and now the metal thing is stuck in there. (that's what I deduce at least. After pulling out the metal shaft, I can see brown discoloration in the inside of the solenoid). So I'm pretty sure I fried it with some sort of exhaustion. So now I have the following questions: - Is is possible that the diode can break it... --- No. --- I was wondering about this befo If the magnetic field colapses and force current in the opposite direction, does that mean the duty cycle extends further than the amount of time that it is ON? So it is on for 0.5 seconds at 24V. Then it colapses for 0.1 second at -200V. --- With a diode across it, it can't collapse at 200V since the diode is clamping the voltage across it to about 0.7V. Since the coil has a resistance of ~ 21 ohms, that means that during the collapse of the field the maximum current through the coil will be: E 0.7V I = --- = ------ ~ 0.033A = 33mA R 21R and the maximum power dissipation will be: P = IE = 0.033A * 0.7V ~ 0.023W = 23mW hardly anything to be concerned about since it's less than 1/10th of a percent of what you normally drive the coil with. --- Should I add the power of these together to calculate the duty cycle? --- I wouldn't bother. --- - Is is AT ALL possible that the MOSFET will allow some current through if I have nothing connected to it (not necessarily negative but just nothing). --- Yes. If the gate is charged positive WRT the source and that charge is trapped, the MOSFET will stay at least partially turned on for as long as that charge remains above the MOSFET's threshold voltage. If the MOSFET Is just sitting there, though, with a charged gate and nothing connected to it no charge (other than leakage) will flow. --- - How does the mosfet 'decide' how much current to get through? --- It doesn't. Once you've driven the gate sufficiently positive, the only things which will limit the drain-to-source current will be the impedance of the supply, the impedance of the load, the MOSFET's drain-to-source resistance (Rds(on)), and the resistance of the load side wiring. --- Will it just bridge the gap between the source and drain? --- Yes. like a switch. --- Or will it put a multiplier on the voltage or current of the gate? --- No. If it's fully turned on all that will appear between the supply and the load is the MOSFET's Rds(on). --- And then the question that goes with this is: does is matter what size resister I put in between my 5V pic and the gate? --- It may, depending on how quickly you want to turn ON the MOSFET. That is, since the gate looks like (is) a capacitor which has to be charged and discharged in order to turn the MOSFET on and off, the time it takes to do that will be: T = RC So the larger R becomes the longer it'll take to charge and discharge the gate capacitance. There's also the question of how much current your PIC's I/O can source and sink, since the smaller the current the higher the port's resistance will be and the longer it'll take to charge and discharge the gate capacitance. --- One comment: I thought in the begginning that the gate is the middle pin (like the base of a transistor). So I had my gate and drain the wrong way around for about 10 iterations (and of course I was scratching my head as to why the stupid thing didn't work). After that it worked when I swopped it but maybe that introduced the timebomb slow death for my solenoid. -The final question I have is about my powersupply. Now it says it is a 24V, 800mA, regulated power supply. (http://www.maplin.co.uk/ module.aspx?ModuleNo=48484&doy=7m1 --- the 24V one) This is a switched mode PSU. Now, the bizarre thing is that despite all this 24V talk theres a sticker on the power supply that say 24V and then also "Typical voltage 21-35V" ---WTF?!? --- It doesn't say anywhere that it's regulated, only that it's a switcher. --- I thought its 24 and that's it. Why would it be 35V sometimes? --- If it's unregulated, the output voltage will be load dependent and, lightly loaded, it'll rise. --- Thanks again for your support and HAPPY NEW YEAR! --- :-) --- Ok, I read up on a few things so some of my questions are answered. I know now that the gate never draws current becuase it is a FET. It works with a field, the gate is insulated so no current flows through it. --- Hitting the books, huh? As my friends from Oz say, "Good on you!" --- I think I find out why things went all wrong the other day. I realised yesterday that I had the polarities of the 24V reversed. So I had 24V at the source and 0V at the drain. In addition to mistaken the drain with the gate pin, I think I had more than enough reason and flaws in my little system to even break the MOSFET. I can confirm that the MOSFET is not working now. Or at least: I THINK the MOSFET is not working. Which brings me to another question: Is there an easy test for a MOSFET to see if it's functioning properly? --- An easy test would be: D------+ 0-15V----G NCH |+ S [OHMMETER] | | GND--------+------+ With the gate at 0V the ohmmeter should read infinite ohms or "OL". As you make the gate-to-source (Vgs) voltage more and more positive the drain-to-source resistance (Rds) should get closer and closer to zero ohms. If you're using a logic level MOSFET the channel should become fully enhanced with Vgs ~ 3V , otherwise it should become fully enhanced with Vgs ~ 10V. "Fully enhanced" means the channel's ON resistance (Rds(on)) will drop to no more than the value specified in the data sheet for the Vgs specified. A better test would be: +24V--+----------------+ | | [560R] 15V [20R] 30W | / | +-------+ +--------+ | | | | | | D | [1N4744A] [10K]---G NCH [VOLTMETER] | | S | | | | | GND--+-------+--------+---------+ With the 10k pot cranked to ground,the voltmeter should read 24V. As the pot is rotated toward 15V, the voltmeter reading should decrease to almost zero volts and the 20 ohm resistor should get hotter and hotter. There's more if you're interested, but I think you've got enough to keep you busy for a while! -- JF |
#27
Posted to alt.electronics
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70V questions
On Jan 8, 6:38 pm, John Fields wrote:
On Tue, 8 Jan 2008 01:22:02 -0800 (PST), wrote: On Jan 7, 4:05 pm, wrote: Hi JF I would have been happy to report that my 5V-24V switch worked with the solenoid. And it did...Until later that night that I discovered that my solenoid must have gotten warm and melted in the middle and now the metal thing is stuck in there. (that's what I deduce at least. After pulling out the metal shaft, I can see brown discoloration in the inside of the solenoid). So I'm pretty sure I fried it with some sort of exhaustion. So now I have the following questions: - Is is possible that the diode can break it... --- No. --- I was wondering about this befo If the magnetic field colapses and force current in the opposite direction, does that mean the duty cycle extends further than the amount of time that it is ON? So it is on for 0.5 seconds at 24V. Then it colapses for 0.1 second at -200V. --- With a diode across it, it can't collapse at 200V since the diode is clamping the voltage across it to about 0.7V. Since the coil has a resistance of ~ 21 ohms, that means that during the collapse of the field the maximum current through the coil will be: E 0.7V I = --- = ------ ~ 0.033A = 33mA R 21R and the maximum power dissipation will be: P = IE = 0.033A * 0.7V ~ 0.023W = 23mW hardly anything to be concerned about since it's less than 1/10th of a percent of what you normally drive the coil with. --- Should I add the power of these together to calculate the duty cycle? --- I wouldn't bother. --- - Is is AT ALL possible that the MOSFET will allow some current through if I have nothing connected to it (not necessarily negative but just nothing). --- Yes. If the gate is charged positive WRT the source and that charge is trapped, the MOSFET will stay at least partially turned on for as long as that charge remains above the MOSFET's threshold voltage. If the MOSFET Is just sitting there, though, with a charged gate and nothing connected to it no charge (other than leakage) will flow. --- - How does the mosfet 'decide' how much current to get through? --- It doesn't. Once you've driven the gate sufficiently positive, the only things which will limit the drain-to-source current will be the impedance of the supply, the impedance of the load, the MOSFET's drain-to-source resistance (Rds(on)), and the resistance of the load side wiring. --- Will it just bridge the gap between the source and drain? --- Yes. like a switch. --- Or will it put a multiplier on the voltage or current of the gate? --- No. If it's fully turned on all that will appear between the supply and the load is the MOSFET's Rds(on). --- And then the question that goes with this is: does is matter what size resister I put in between my 5V pic and the gate? --- It may, depending on how quickly you want to turn ON the MOSFET. That is, since the gate looks like (is) a capacitor which has to be charged and discharged in order to turn the MOSFET on and off, the time it takes to do that will be: T = RC So the larger R becomes the longer it'll take to charge and discharge the gate capacitance. There's also the question of how much current your PIC's I/O can source and sink, since the smaller the current the higher the port's resistance will be and the longer it'll take to charge and discharge the gate capacitance. --- One comment: I thought in the begginning that the gate is the middle pin (like the base of a transistor). So I had my gate and drain the wrong way around for about 10 iterations (and of course I was scratching my head as to why the stupid thing didn't work). After that it worked when I swopped it but maybe that introduced the timebomb slow death for my solenoid. -The final question I have is about my powersupply. Now it says it is a 24V, 800mA, regulated power supply. (http://www.maplin.co.uk/ module.aspx?ModuleNo=48484&doy=7m1 --- the 24V one) This is a switched mode PSU. Now, the bizarre thing is that despite all this 24V talk theres a sticker on the power supply that say 24V and then also "Typical voltage 21-35V" ---WTF?!? --- It doesn't say anywhere that it's regulated, only that it's a switcher. --- I thought its 24 and that's it. Why would it be 35V sometimes? --- If it's unregulated, the output voltage will be load dependent and, lightly loaded, it'll rise. --- Thanks again for your support and HAPPY NEW YEAR! --- :-) --- Ok, I read up on a few things so some of my questions are answered. I know now that the gate never draws current becuase it is a FET. It works with a field, the gate is insulated so no current flows through it. --- Hitting the books, huh? As my friends from Oz say, "Good on you!" --- I think I find out why things went all wrong the other day. I realised yesterday that I had the polarities of the 24V reversed. So I had 24V at the source and 0V at the drain. In addition to mistaken the drain with the gate pin, I think I had more than enough reason and flaws in my little system to even break the MOSFET. I can confirm that the MOSFET is not working now. Or at least: I THINK the MOSFET is not working. Which brings me to another question: Is there an easy test for a MOSFET to see if it's functioning properly? --- An easy test would be: D------+ 0-15V----G NCH |+ S [OHMMETER] | | GND--------+------+ With the gate at 0V the ohmmeter should read infinite ohms or "OL". As you make the gate-to-source (Vgs) voltage more and more positive the drain-to-source resistance (Rds) should get closer and closer to zero ohms. If you're using a logic level MOSFET the channel should become fully enhanced with Vgs ~ 3V , otherwise it should become fully enhanced with Vgs ~ 10V. "Fully enhanced" means the channel's ON resistance (Rds(on)) will drop to no more than the value specified in the data sheet for the Vgs specified. A better test would be: +24V--+----------------+ | | [560R] 15V [20R] 30W | / | +-------+ +--------+ | | | | | | D | [1N4744A] [10K]---G NCH [VOLTMETER] | | S | | | | | GND--+-------+--------+---------+ With the 10k pot cranked to ground,the voltmeter should read 24V. As the pot is rotated toward 15V, the voltmeter reading should decrease to almost zero volts and the 20 ohm resistor should get hotter and hotter. There's more if you're interested, but I think you've got enough to keep you busy for a while! -- JF Thanks again for the info. This gives me another possible scenario for why I toasted the solenoid. I was 'driving' the gate with 5V+ a resistor and a switch. I didn't have a pulldown resistor. I gather that it may be possible that the field still existed on the gate even after I opened the switch. So I guess with a pull down resistor on the gate I'd be more safe. What do you think? |
#28
Posted to alt.electronics
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70V questions
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#29
Posted to alt.electronics
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70V questions
On Tue, 08 Jan 2008 17:25:49 -0600, John Fields
wrote: --- Since you're driving the 12V, 100% duty cycle coil with 24V, that mandates a 25% (or lower) duty cycle so, assuming it's going to be working 100% of the time, I think a good idea would be to drive it with something like a 555 wired like this: +24----------------------------------------+ | VCC--+--------------------------------+ | | | +------+ [20k]R1 +---------+ | | |K | |_ | | [COIL] [1N4001] +-------------7-O|D Vcc|-8---+ | | | R2 | _| | +------+ +---[82k]---+--6-|TH R|O-4--+ | | | |__ | | D +-[1N4148]-+-2-O|TR OUT|-3---|--G NCH | | GND | | S [C] +----+----+ [0.1µF] | | |1 | | GND--------------+---------+----------+----+ Note that a pot can be substituted for R1 and R2, so you can adjust the frequency, as required, to accommodate the inductance of the coil, by choosing the end-to-end resistance of the pot and then choosing the duty cycle by cranking the pot. --- Or, change the frequency by selecting an appropriate 'C', duh... -- JF |
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