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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Yamaha Piano pedal mechanism
The sustaining pedal on my Yamaha electronic piano is become rather
flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. |
#2
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Yamaha Piano pedal mechanism
Sylvia Else wrote:
The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. Google for a servo potentiometer, or a conductive plastic potentiometer. They are expensive, but are mechanically strong and have a live of milions of cycles. |
#3
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Yamaha Piano pedal mechanism
On 8/25/2009 9:12 PM Sylvia Else spake thus:
The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. You don't actually spell that thing "-metre", do you? Please tell me you don't. -- Found--the gene that causes belief in genetic determinism |
#4
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Yamaha Piano pedal mechanism
"Sylvia Else" wrote in message ... The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. It's not unusual to find pots in such applications, and there are types which are specifically designed to have very long mechanical lives. Using a pot keeps the circuitry simple. As an alternative, many guitar effects pedals use an optical arrangement instead, where a shaded or shaped 'shutter' mechanically connected to the pedal, passes between an LED and a phototransistor or diode, the varying DC resistance of the device caused as a result of this, serving as the equivalent of the varying resistance of your pot. Arfa |
#5
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Yamaha Piano pedal mechanism
David Nebenzahl wrote:
On 8/25/2009 9:12 PM Sylvia Else spake thus: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. You don't actually spell that thing "-metre", do you? Please tell me you don't. By "you", I presume you mean people in my part of the world. In truth, no, but why would it worry you if we did? Sylvia. |
#6
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Yamaha Piano pedal mechanism
Arfa Daily wrote:
"Sylvia Else" wrote in message ... The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. It's not unusual to find pots in such applications, and there are types which are specifically designed to have very long mechanical lives. Using a pot keeps the circuitry simple. As an alternative, many guitar effects pedals use an optical arrangement instead, where a shaded or shaped 'shutter' mechanically connected to the pedal, passes between an LED and a phototransistor or diode, the varying DC resistance of the device caused as a result of this, serving as the equivalent of the varying resistance of your pot. The latter seems a beter solution. Take a typical piece of Piano music - Beethoven's well known "Moonlight Sonata" - it involves about 60 pedal cycles. Apart from wirewound (and horribly expensive) pots, the best I've found claims 100,000 cycles. I'd get through that in a year and half, easily. Sylvia. |
#7
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Yamaha Piano pedal mechanism
"Sylvia Else" wrote in message ... Arfa Daily wrote: "Sylvia Else" wrote in message ... The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. It's not unusual to find pots in such applications, and there are types which are specifically designed to have very long mechanical lives. Using a pot keeps the circuitry simple. As an alternative, many guitar effects pedals use an optical arrangement instead, where a shaded or shaped 'shutter' mechanically connected to the pedal, passes between an LED and a phototransistor or diode, the varying DC resistance of the device caused as a result of this, serving as the equivalent of the varying resistance of your pot. The latter seems a beter solution. Take a typical piece of Piano music - Beethoven's well known "Moonlight Sonata" - it involves about 60 pedal cycles. Apart from wirewound (and horribly expensive) pots, the best I've found claims 100,000 cycles. I'd get through that in a year and half, easily. Sylvia. So how long has the original lasted ? If it seems to have done reasonable service, would it not be best to just replace it with a genuine one from Yamaha ? They are very experienced in the field of keyboard instruments, and I would have thought that they knew what they were doing in terms of best cost / performance ratios when choosing components for their designs. The only alternative that I see, is to use one of the 'horribly expensive" types to improve on the original specification. If you are that bothered about the lifetime of the standard device fitted, and having to replace it periodically, then I would have thought that the one-off additional cost was worth it ? Arfa |
#8
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Yamaha Piano pedal mechanism
Sylvia Else wrote:
The sustaining pedal[...]is become rather flaky[...] So I disassembled the piano enough to get at the mechanism [...]and was rather surprised to see that the business end consists of a potentiometre. Decades ago, on a Lowrey organ IIRC, I saw a lamp and a photocell used in the expression pedal. The pedal actuated a plate with a slot cut in it. The plate separated the 2 devices; the slot expanded from a slit at one end to wide at the other. No noise from the device and wear wasn't an issue. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. ....since the bean counters get the last word on what components go into the final product. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. Think about a guided missile constantly being buffeted out on the wing of an aircraft and the sensing devices in that. It's all about specing the device for the job. The design seems rather primitive. ....but not uncommon. |
#9
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Yamaha Piano pedal mechanism
Sylvia Else wrote:
The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. At least Yamaha are willing to supply just the pot. I was expecting them to want to supply a complete replacement pedal mechanism, at some exorbitant price. Spares guy described it as a "volume" pot for the sustaining pedal None in stock here, though - order from Japan - takes 4 weeks. So much for supporting their product. Sylvia. |
#10
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Yamaha Piano pedal mechanism
On Wed, 26 Aug 2009 09:27:25 -0400, Meat Plow
wrote: On Wed, 26 Aug 2009 14:12:42 +1000, Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. Which Yamaha model piano? Most Yamaha pedal mechanisms made in the last 20 years have been optical, not mechanical. For example: http://www.yamaha.com/yamahavgn/CDA/ContentDetail/ModelSeriesDetail.html?CNTID=5037157 "# Interference-free optical key, and pedal sensors" http://www.yamaha.com/yamahavgn/CDA/ContentDetail/ModelSeriesDetailPF.html?CNTID=1379&CTID=202200&LG FL=Y "Sustain and shift pedals are equipped with continuous-position digital optical sensors" So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. Ummm... thanks for not calling it a rheostat. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. Probably just needs a good cleaning. I own an old Yamy pedal. Used it with my Kawai keyboard for decades. This FC-4 piano pedal? http://www.amazon.com/Yamaha-FC4-Piano-Style-Pedal/dp/B0002F52EW If so, I also have one. The one I've been using on my Korg DSS-1 has lasted about 15 year so far. I haven't had to tear it apart yet, so I don't know if it's optical or a pot. However, I do have one problem with the FC-4. Despite the anti-slip rubber tread on the bottom, it still manages to slip around the carpet. I keep wanting to bolt it to a piece of plywood, but never have bothered. |
#11
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Yamaha Piano pedal mechanism
Jeff Liebermann wrote:
On Wed, 26 Aug 2009 09:27:25 -0400, Meat Plow wrote: On Wed, 26 Aug 2009 14:12:42 +1000, Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. Which Yamaha model piano? Most Yamaha pedal mechanisms made in the last 20 years have been optical, not mechanical. For example: http://www.yamaha.com/yamahavgn/CDA/ContentDetail/ModelSeriesDetail.html?CNTID=5037157 "# Interference-free optical key, and pedal sensors" http://www.yamaha.com/yamahavgn/CDA/ContentDetail/ModelSeriesDetailPF.html?CNTID=1379&CTID=202200&LG FL=Y "Sustain and shift pedals are equipped with continuous-position digital optical sensors" So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. Probably just needs a good cleaning. I own an old Yamy pedal. Used it with my Kawai keyboard for decades. This FC-4 piano pedal? http://www.amazon.com/Yamaha-FC4-Piano-Style-Pedal/dp/B0002F52EW It's the sustaining pedal on a 7 year old CLP-970. The sensor looks for all the world like a pot. If so, I also have one. The one I've been using on my Korg DSS-1 has lasted about 15 year so far. I haven't had to tear it apart yet, so I don't know if it's optical or a pot. However, I do have one problem with the FC-4. Despite the anti-slip rubber tread on the bottom, it still manages to slip around the carpet. I keep wanting to bolt it to a piece of plywood, but never have bothered. Fortunately, the CLP-970 is heavy enough to require two people to lift, so there's no problem of its moving around. Sylvia. |
#12
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Yamaha Piano pedal mechanism
On Thu, 27 Aug 2009 12:09:15 +1000, Sylvia Else
wrote: Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? Because it really is a rheostat. Officially, if there are three wires involved, it a potentiometer. If there are only two, it's rheostat. Since my FC-4 has only two connection on the phone jack, it's a rheostat. However, the internal variable resistors in the non-optical pedal mechanisms I've seen, use 3 wires. http://en.wikipedia.org/wiki/Potentiometer Unfortunately, just about everyone uses these terms interchangeably. It's the sustaining pedal on a 7 year old CLP-970. The sensor looks for all the world like a pot. http://music.yamaha.com/products/main.html?productId=109 Release data is Jan 1, 2000 which makes it at the bitter edge of when Yamaha started using optical pedal mechanisms. It doesn't specify the pedal mechanism, but only says "Half pedal effect (Right)" which makes me wonder why they bothered to use a pot instead of two switches. Fortunately, the CLP-970 is heavy enough to require two people to lift, so there's no problem of its moving around. Well, yeah. The pedals are part of the cabinet. I'm rather surprised that you opted to get the original part from Yamaha. Potentiometers are fairly generic and available. If you have the old part, try to determine the taper (linear, log, audio, weird, etc), and the value of the pot with an ohms-guesser. Also the shaft type. Then go shopping online for a suitable replacement. If you need help, do some measuring and supply a photo. |
#13
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Yamaha Piano pedal mechanism
"Sylvia Else" wrote in message ... Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. At least Yamaha are willing to supply just the pot. I was expecting them to want to supply a complete replacement pedal mechanism, at some exorbitant price. Spares guy described it as a "volume" pot for the sustaining pedal None in stock here, though - order from Japan - takes 4 weeks. So much for supporting their product. **How old is it? Beyond 7 years (or is it 5 now?) they don't have to do diddly about spare parts supply, if they don't want to. Just appreciate that they can get you the right part in 4 weeks. I could tell you stories about ather brands, whose products have only been on the market for less than 2 years and the parts are NLA. Yamaha, IME, are one of the better companies for spare parts support. OTOH, let your fingers do the walking and look through the Farnell cattle-dog. They have some very superior quality parts, which you may be able coax into the right spot. -- Trevor Wilson www.rageaudio.com.au |
#14
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Yamaha Piano pedal mechanism
Jeff Liebermann wrote:
On Thu, 27 Aug 2009 12:09:15 +1000, Sylvia Else wrote: Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? Because it really is a rheostat. Officially, if there are three wires involved, it a potentiometer. If there are only two, it's rheostat. It has three. Five volts on side. Zero on the other. Middling in the middle. This presumably reduces its sensitivity to track wear. Since my FC-4 has only two connection on the phone jack, it's a rheostat. However, the internal variable resistors in the non-optical pedal mechanisms I've seen, use 3 wires. http://en.wikipedia.org/wiki/Potentiometer Unfortunately, just about everyone uses these terms interchangeably. It's the sustaining pedal on a 7 year old CLP-970. The sensor looks for all the world like a pot. http://music.yamaha.com/products/main.html?productId=109 Release data is Jan 1, 2000 which makes it at the bitter edge of when Yamaha started using optical pedal mechanisms. It doesn't specify the pedal mechanism, but only says "Half pedal effect (Right)" which makes me wonder why they bothered to use a pot instead of two switches. Fortunately, the CLP-970 is heavy enough to require two people to lift, so there's no problem of its moving around. Well, yeah. The pedals are part of the cabinet. I'm rather surprised that you opted to get the original part from Yamaha. Potentiometers are fairly generic and available. If you have the old part, try to determine the taper (linear, log, audio, weird, etc), and the value of the pot with an ohms-guesser. Also the shaft type. Then go shopping online for a suitable replacement. If you need help, do some measuring and supply a photo. I was looking at sourcing online yesterday. But the pot's in a quite restricted space, has an anti-rotation tab, and specific requirements on the position of the flat on the shaft (maybe that's standard). Also, I was quite unable to get a stable reading on the resistance from the centre connection to either end, even after soldering wires to it - presumably because of its wear. Also, it's impractical to make (presumably voltage therefore) measurements in situe - the pedal requires too much force, so I'd have to pull it out, and then either put it back (it works most of the time), or do without for however long it takes to source a replacement. If Yamaha had offered me a replacement pedal unit for $lots, I'd have taken a second look, but for about $25 including postage, I get a replacement that's guaranteed to fit. Finding a substitute would likely be more trouble that it was worth. If the replacement fails before the piano definitively dies, or I do, then I may look at retrofitting an optical sensor. I really only need on/off. The pot's used for "pitch bending" which is not something I use. Sylvia. |
#15
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Yamaha Piano pedal mechanism
Trevor Wilson wrote:
"Sylvia Else" wrote in message ... Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. At least Yamaha are willing to supply just the pot. I was expecting them to want to supply a complete replacement pedal mechanism, at some exorbitant price. Spares guy described it as a "volume" pot for the sustaining pedal None in stock here, though - order from Japan - takes 4 weeks. So much for supporting their product. **How old is it? Beyond 7 years (or is it 5 now?) they don't have to do diddly about spare parts supply, if they don't want to. From the ACCC web site "What is ‘reasonably available’ will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. Just appreciate that they can get you the right part in 4 weeks. I could tell you stories about ather brands, whose products have only been on the market for less than 2 years and the parts are NLA. Yamaha, IME, are one of the better companies for spare parts support. OTOH, let your fingers do the walking and look through the Farnell cattle-dog. They have some very superior quality parts, which you may be able coax into the right spot. Maybe, though when I went through Farnell's site yesterday, and considered the mechanical requirements, I couldn't find anything suitable. Sylvia. |
#16
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Yamaha Piano pedal mechanism
On Thu, 27 Aug 2009 13:29:43 +1000, Sylvia Else
wrote: It has three. Five volts on side. Zero on the other. Middling in the middle. This presumably reduces its sensitivity to track wear. Nope. The mechanical wear is all mechanical. Looking at a typical spec sheet for commodity cermet potentiometers, I'm finding cycle lifetimes from 100,000 to 1,000,000 cycles. Someone suggested wirewound. Bad idea as they're only good for perhaps 10,000 cycles: http://www.calcentron.com/Pages/clarostat/clarostat_potentiometers.htm I was looking at sourcing online yesterday. But the pot's in a quite restricted space, has an anti-rotation tab, and specific requirements on the position of the flat on the shaft (maybe that's standard). Also, I was quite unable to get a stable reading on the resistance from the centre connection to either end, even after soldering wires to it - presumably because of its wear. Also, it's impractical to make (presumably voltage therefore) measurements in situe - the pedal requires too much force, so I'd have to pull it out, and then either put it back (it works most of the time), or do without for however long it takes to source a replacement. I'll assume you tried lubing and cleaning it. If sealed, find a way to open it. If it's a square pot, drill out the rivets and replace them with 0-80 screws and nuts (or a piece of brass rod with the ends smashed to form a rivet. You're not supplying enough info to find a suitable replacement. End to end resistance. If the voltage is half at midpoint, it's a linear taper pot. The rest is mechanical. Anti-rotation tabs are standard. The flat is usually where the screw goes on a know, which is on the OPPOSITE side of where the arm would be pointing. If it's what I'm guessing this is, you should have no problem finding a replacement. Photo? If Yamaha had offered me a replacement pedal unit for $lots, I'd have taken a second look, but for about $25 including postage, I get a replacement that's guaranteed to fit. Finding a substitute would likely be more trouble that it was worth. Well, that's why I have a well stocked junk box, some old devices to cannibalize, and friends with an equal or greater mess of parts. If the replacement fails before the piano definitively dies, or I do, then I may look at retrofitting an optical sensor. I really only need on/off. The pot's used for "pitch bending" which is not something I use. Sorry. I assumed it was the damper. I wouldn't imagine the pitch bending (portamento) control to be so heavily used as to wear out. Something else is probably going on. It could be a defective pot, but might also be some other type of failure. If the terminals are available, you might want to temporarily attach an electrically similar pot to the leads and see if it works. |
#17
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Yamaha Piano pedal mechanism
Jeff Liebermann wrote:
Sorry. I assumed it was the damper. I wouldn't imagine the pitch bending (portamento) control to be so heavily used as to wear out. It's the same pedal - just used in a different mode. If you want both functions simultaneously, you have to buy another pedal. Sylvia. |
#18
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Yamaha Piano pedal mechanism
"Sylvia Else" wrote in message ... Trevor Wilson wrote: "Sylvia Else" wrote in message ... Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. At least Yamaha are willing to supply just the pot. I was expecting them to want to supply a complete replacement pedal mechanism, at some exorbitant price. Spares guy described it as a "volume" pot for the sustaining pedal None in stock here, though - order from Japan - takes 4 weeks. So much for supporting their product. **How old is it? Beyond 7 years (or is it 5 now?) they don't have to do diddly about spare parts supply, if they don't want to. From the ACCC web site "What is ‘reasonably available’ will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. Just appreciate that they can get you the right part in 4 weeks. I could tell you stories about ather brands, whose products have only been on the market for less than 2 years and the parts are NLA. Yamaha, IME, are one of the better companies for spare parts support. OTOH, let your fingers do the walking and look through the Farnell cattle-dog. They have some very superior quality parts, which you may be able coax into the right spot. Maybe, though when I went through Farnell's site yesterday, and considered the mechanical requirements, I couldn't find anything suitable. Sylvia. I don't get what the problem is here. The pot has done 7 years. It's knackered. Ho hum. Yammy will supply a direct replacement that will do probably another 7 years for just $25 shipped. That's less than 7c a week. I appreciate that the piano cost $5k (Aus ??) initially, but at the end of the day, it's not exactly a Steinway, is it ? You could pay that much for a top end LCD TV or a mediocre plasma, and find that you couldn't get parts, or that they were prohibitively expensive, as little as 2 years down the line. You might even have just been unlucky to have your pot fail in 7 years. If Yammy don't have it available anywhere in your country, needing to de-stock it from Japan, that might suggest that there is little call for replacements. Personally, I wouldn't give myself the grief of trying to shoehorn an alternative in, with no guarantee that it's going to perform as the original did, when a direct manufacturer's replacement is available at what I think is a very reasonable cost, and with a life expectancy of at least another 7 years. Half of that cost is probably shipping and handling anyway, so get two whilst you're at it for probably not a lot more, then you'll be ready to roll again in another seven years ... d;~} Arfa |
#19
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Yamaha Piano pedal mechanism
"What is ‘reasonably available’ will depend on the particular
circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. There used to be. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. One shouldn't have to go to a court. |
#20
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Yamaha Piano pedal mechanism
William Sommerwerck wrote:
"What is ‘reasonably available’ will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. There used to be. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? http://www.accc.gov.au/content/index.../itemId/716812 Search the page for "spare parts" The obligation to provide spare parts arises from the Trade Practices Act http://www.austlii.edu.au/au/legis/c...4149/s74f.html It's not clear where the ACCC got their figure of ten years from. This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. One shouldn't have to go to a court. No, one shouldn't, but the courts are the final arbiters, so it makes sense to base one's actions (to the extent that they're not voluntary actions) on what the courts would decide if asked. Sylvia. |
#21
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Yamaha Piano pedal mechanism
However, a manufacturer
or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? http://www.accc.gov.au/content/index.../itemId/716812 Ah. I keep forgetting that a large percentage of the people in this group aren't Americans. US laws are somewhat different. |
#22
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Yamaha Piano pedal mechanism
"Sylvia Else" wrote in message ... William Sommerwerck wrote: "What is ‘reasonably available’ will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. There used to be. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? http://www.accc.gov.au/content/index.../itemId/716812 Search the page for "spare parts" The obligation to provide spare parts arises from the Trade Practices Act http://www.austlii.edu.au/au/legis/c...4149/s74f.html It's not clear where the ACCC got their figure of ten years from. This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. One shouldn't have to go to a court. No, one shouldn't, but the courts are the final arbiters, so it makes sense to base one's actions (to the extent that they're not voluntary actions) on what the courts would decide if asked. Sylvia. How has this gone from a simple knackered pot, that *is* freely available from the manufacturer, and *is* very reasonably priced, to talk of court cases, and forcing manufacturers to supply parts .... ?? Arfa |
#23
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Yamaha Piano pedal mechanism
William Sommerwerck wrote:
However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? http://www.accc.gov.au/content/index.../itemId/716812 Ah. I keep forgetting that a large percentage of the people in this group aren't Americans. US laws are somewhat different. Ah yes, though Trevor is in Australia. Sylvia. |
#24
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Yamaha Piano pedal mechanism
Arfa Daily wrote:
"Sylvia Else" wrote in message ... William Sommerwerck wrote: "What is ‘reasonably available’ will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. There used to be. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." That's interesting. Could you point to a reference? http://www.accc.gov.au/content/index.../itemId/716812 Search the page for "spare parts" The obligation to provide spare parts arises from the Trade Practices Act http://www.austlii.edu.au/au/legis/c...4149/s74f.html It's not clear where the ACCC got their figure of ten years from. This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. One shouldn't have to go to a court. No, one shouldn't, but the courts are the final arbiters, so it makes sense to base one's actions (to the extent that they're not voluntary actions) on what the courts would decide if asked. Sylvia. How has this gone from a simple knackered pot, that *is* freely available from the manufacturer, and *is* very reasonably priced, to talk of court cases, and forcing manufacturers to supply parts .... ?? Arfa Such is the way of the Usenet. Sylvia. |
#25
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Yamaha Piano pedal mechanism
"Jeff Liebermann" wrote in message ... On Thu, 27 Aug 2009 12:09:15 +1000, Sylvia Else wrote: Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? Because it really is a rheostat. Officially, if there are three wires involved, it a potentiometer. If there are only two, it's rheostat. Since my FC-4 has only two connection on the phone jack, it's a rheostat. However, the internal variable resistors in the non-optical pedal mechanisms I've seen, use 3 wires. http://en.wikipedia.org/wiki/Potentiometer Unfortunately, just about everyone uses these terms interchangeably. It's the sustaining pedal on a 7 year old CLP-970. The sensor looks for all the world like a pot. http://music.yamaha.com/products/main.html?productId=109 Release data is Jan 1, 2000 which makes it at the bitter edge of when Yamaha started using optical pedal mechanisms. It doesn't specify the pedal mechanism, but only says "Half pedal effect (Right)" which makes me wonder why they bothered to use a pot instead of two switches. Fortunately, the CLP-970 is heavy enough to require two people to lift, so there's no problem of its moving around. Well, yeah. The pedals are part of the cabinet. I'm rather surprised that you opted to get the original part from Yamaha. Potentiometers are fairly generic and available. If you have the old part, try to determine the taper (linear, log, audio, weird, etc), and the value of the pot with an ohms-guesser. Also the shaft type. Then go shopping online for a suitable replacement. If you need help, do some measuring and supply a photo. That is not my experience at all. Potentiometers fited to musical equipment are far from generic, and you cannot buy most of them off the shelf. Gareth. |
#26
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Yamaha Piano pedal mechanism
"Arfa Daily" wrote in message ... "Sylvia Else" wrote in message ... Trevor Wilson wrote: "Sylvia Else" wrote in message ... Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. At least Yamaha are willing to supply just the pot. I was expecting them to want to supply a complete replacement pedal mechanism, at some exorbitant price. Spares guy described it as a "volume" pot for the sustaining pedal None in stock here, though - order from Japan - takes 4 weeks. So much for supporting their product. **How old is it? Beyond 7 years (or is it 5 now?) they don't have to do diddly about spare parts supply, if they don't want to. From the ACCC web site "What is 'reasonably available' will depend on the particular circumstances, such as the nature of the product and its expected useful life. There is no minimum period for a manufacturer or importer to provide facilities and spare parts for repair. However, a manufacturer or importer will remain liable for damages for up to 10 years if the failure to provide repair facilities and parts is found to be unreasonable." This is a piano we're talking about, not an iPod. It cost not much shy of $5000 seven years ago. I'd be surprised if a court found that it was reasonable to cease supplying parts so soon. Just appreciate that they can get you the right part in 4 weeks. I could tell you stories about ather brands, whose products have only been on the market for less than 2 years and the parts are NLA. Yamaha, IME, are one of the better companies for spare parts support. OTOH, let your fingers do the walking and look through the Farnell cattle-dog. They have some very superior quality parts, which you may be able coax into the right spot. Maybe, though when I went through Farnell's site yesterday, and considered the mechanical requirements, I couldn't find anything suitable. Sylvia. I don't get what the problem is here. The pot has done 7 years. It's knackered. Ho hum. Yammy will supply a direct replacement that will do probably another 7 years for just $25 shipped. That's less than 7c a week. I appreciate that the piano cost $5k (Aus ??) initially, but at the end of the day, it's not exactly a Steinway, is it ? You could pay that much for a top end LCD TV or a mediocre plasma, and find that you couldn't get parts, or that they were prohibitively expensive, as little as 2 years down the line. You might even have just been unlucky to have your pot fail in 7 years. If Yammy don't have it available anywhere in your country, needing to de-stock it from Japan, that might suggest that there is little call for replacements. Personally, I wouldn't give myself the grief of trying to shoehorn an alternative in, with no guarantee that it's going to perform as the original did, when a direct manufacturer's replacement is available at what I think is a very reasonable cost, and with a life expectancy of at least another 7 years. Half of that cost is probably shipping and handling anyway, so get two whilst you're at it for probably not a lot more, then you'll be ready to roll again in another seven years ... d;~} Arfa I'm totally with Arfa on this one. It is unlikely you will find a pot that will fit without having to bodge some way of getting it to work somehow. However it is completely likely that Yamaha will sell you the correct one which will fit and work perfectly for 7 years, as you have discovered. I'm not really sure why there is any debate on this matter, other than the few weeks wait as the pot is not in stock. Gareth. |
#27
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Yamaha Piano pedal mechanism
On Wed, 26 Aug 2009 09:16:10 +0100, "Arfa Daily"
put finger to keyboard and composed: "Sylvia Else" wrote in message . .. The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. It's not unusual to find pots in such applications, and there are types which are specifically designed to have very long mechanical lives. Using a pot keeps the circuitry simple. As an alternative, many guitar effects pedals use an optical arrangement instead, where a shaded or shaped 'shutter' mechanically connected to the pedal, passes between an LED and a phototransistor or diode, the varying DC resistance of the device caused as a result of this, serving as the equivalent of the varying resistance of your pot. Arfa IIRC, I have two Yamaha service manuals, one for a piano (CP10) and one for an organ (Electone). I believe the organ uses a noiseless "optical pot", but I'll have to check the piano. Both instruments are probably around 20-30 years old. - Franc Zabkar -- Please remove one 'i' from my address when replying by email. |
#28
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Yamaha Piano pedal mechanism
On Thu, 27 Aug 2009 14:14:30 +0100, "Arfa Daily"
put finger to keyboard and composed: How has this gone from a simple knackered pot, that *is* freely available from the manufacturer, and *is* very reasonably priced, to talk of court cases, and forcing manufacturers to supply parts .... ?? Arfa It's a corollary of Godwin's Law. - Franc Zabkar -- Please remove one 'i' from my address when replying by email. |
#29
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Yamaha Piano pedal mechanism
On Thu, 27 Aug 2009 13:29:43 +1000, Sylvia Else
put finger to keyboard and composed: Jeff Liebermann wrote: On Thu, 27 Aug 2009 12:09:15 +1000, Sylvia Else wrote: Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? Because it really is a rheostat. Officially, if there are three wires involved, it a potentiometer. If there are only two, it's rheostat. It has three. Five volts on side. Zero on the other. Middling in the middle. This presumably reduces its sensitivity to track wear. Yamaha's YC-45D and YC-25D combo organs use optical sensors -- two wires for a 14V bulb, and two for a CdS photocell. Strictly speaking, you should measure the resistance of your pot, in the absence of power, to be sure that your device is not some fancy optical gadget that is simulating a mechanical pot. But it does sound like it may be the latter, and for $25 you would probably only want to treat this as an academic exercise to satisfy your curiosity. - Franc Zabkar -- Please remove one 'i' from my address when replying by email. |
#30
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Yamaha Piano pedal mechanism
Franc Zabkar wrote:
On Thu, 27 Aug 2009 13:29:43 +1000, Sylvia Else put finger to keyboard and composed: Jeff Liebermann wrote: On Thu, 27 Aug 2009 12:09:15 +1000, Sylvia Else wrote: Ummm... thanks for not calling it a rheostat. Why on Earth would I do that? Because it really is a rheostat. Officially, if there are three wires involved, it a potentiometer. If there are only two, it's rheostat. It has three. Five volts on side. Zero on the other. Middling in the middle. This presumably reduces its sensitivity to track wear. Yamaha's YC-45D and YC-25D combo organs use optical sensors -- two wires for a 14V bulb, and two for a CdS photocell. Strictly speaking, you should measure the resistance of your pot, in the absence of power, to be sure that your device is not some fancy optical gadget that is simulating a mechanical pot. But it does sound like it may be the latter, and for $25 you would probably only want to treat this as an academic exercise to satisfy your curiosity. - Franc Zabkar I did measure the resistance without power. It showed as 10K. Sylvia. |
#31
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Yamaha Piano pedal mechanism
Franc Zabkar wrote:
On Thu, 27 Aug 2009 14:14:30 +0100, "Arfa Daily" put finger to keyboard and composed: How has this gone from a simple knackered pot, that *is* freely available from the manufacturer, and *is* very reasonably priced, to talk of court cases, and forcing manufacturers to supply parts .... ?? Arfa It's a corollary of Godwin's Law. - Franc Zabkar That would be 'Godwin's Lawyer' which states that the longer a usenet thread runs, the more likely it is that one party will threaten another with legal action. Ron |
#32
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Yamaha Piano pedal mechanism
That would be 'Godwin's Lawyer' which states that the longer a usenet
thread runs, the more likely it is that one party will threaten another with legal action. Are the Nazis and Commies at it again? Oh wait! The Commies are really Nazis in disguise! They just hate the other Nazis!! Bwaaa Ha Ha Ha Haaaaaaaaaaa!! |
#33
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Yamaha Piano pedal mechanism
On Aug 26, 12:12*am, Sylvia Else wrote:
The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. I have three pedals on my General Music PRO-1 keyboard. Two are are KORG brand and the other is something else but the same design. I took one apart a few year ago to clean and, IIRC, it was a compression design. They work perfectly, don't fail and I only paid about $25 each. Cheers, Roger |
#34
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Yamaha Piano pedal mechanism
"Engineer" wrote in message ... On Aug 26, 12:12 am, Sylvia Else wrote: The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. I have three pedals on my General Music PRO-1 keyboard. Two are are KORG brand and the other is something else but the same design. I took one apart a few year ago to clean and, IIRC, it was a compression design. They work perfectly, don't fail and I only paid about $25 each. Cheers, Roger You got me there. What's a 'compression' design ? Arfa |
#35
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Yamaha Piano pedal mechanism
On Tue, 8 Sep 2009 01:56:48 +0100, "Arfa Daily"
put finger to keyboard and composed: "Engineer" wrote in message I have three pedals on my General Music PRO-1 keyboard. Two are are KORG brand and the other is something else but the same design. I took one apart a few year ago to clean and, IIRC, it was a compression design. They work perfectly, don't fail and I only paid about $25 each. Cheers, Roger You got me there. What's a 'compression' design ? Arfa Strain gauge??? Capacitive transducer??? - Franc Zabkar -- Please remove one 'i' from my address when replying by email. |
#36
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Yamaha Piano pedal mechanism
On Sep 11, 8:54*pm, Franc Zabkar wrote:
On Tue, 8 Sep 2009 01:56:48 +0100, "Arfa Daily" put finger to keyboard and composed: "Engineer" wrote in message I have three pedals on my General Music PRO-1 keyboard. *Two are are KORG brand and the other is something else but the same design. *I took one apart a few year ago to clean and, IIRC, it was a compression design. *They work perfectly, don't fail and I only paid about $25 each. Cheers, Roger You got me there. What's a 'compression' design ? Arfa Strain gauge??? Capacitive transducer??? - Franc Zabkar -- Please remove one 'i' from my address when replying by email. Yes, a strain gauge of some type for variable resistance... it's been a while since I looked inside them! No potentiometers or linkages except pedal fulcrum. Cheers, Roger |
#37
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Yamaha Piano pedal mechanism
Sylvia Else wrote:
The sustaining pedal on my Yamaha electronic piano is become rather flaky. Sometimes it doesn't sustain when pressed. So I disassembled the piano enough to get at the mechanism, (removed 12 screws, and 6 bolts), and was rather surprised to see that the business end consists of a potentiometre. I'm not really surprised that it's failing. In fact, the surprise is that it's lasted so long. When a piano is played, the sustaining pedal is in constant use. I can't help feeling potentiometres were never designed with that kind of use in mind. The design seems rather primitive. Sylvia. I just today received the new pot. It's an odd device. Over most of its range the resistance doesn't vary. All the change occurs within quite a small angle. This makes a kind of sense, given that the pedal mechanism doesn't rotate it far. But it seems to imply that the pots were specially made, which can't have helped to keep the price down. Sylvia. |
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