Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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  #1   Report Post  
Jon Elson
 
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Tom wrote:

I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG Welder.
This particular welder appeals to me as I'd like to be able to weld just about
any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems to be
a cart for it. I figure my first project should be a cart. So, I'm thinking
I'll build my own. Last question, I have 200 AMP main service in my home.
Am planning to install a 60 AMP 220V breaker to my garage, will this do the
trick?


I got a complete Lincoln Square Wave TIG 300 (which can go up to 400 A),
with a new regulator/flowmeter, all the hoses and cables, 350 A water cooled
torch and a Miller cooler for $1299 plus shipping. If you are thinking
of welding
thicker aluminum pieces, you might look for a higher current machine. 180 A
is a bit marginal, but would do fine for sheet aluminum and fairly thin wall
tube.

The 60 A breaker should be fine for the 180, I think.

Jon

  #2   Report Post  
Tom
 
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Default Ready to buy Miller Syncrowave 180 SD

I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG Welder.
This particular welder appeals to me as I'd like to be able to weld just about
any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems to be
a cart for it. I figure my first project should be a cart. So, I'm thinking
I'll build my own. Last question, I have 200 AMP main service in my home.
Am planning to install a 60 AMP 220V breaker to my garage, will this do the
trick?

Thanks in advance, I'm sure that these are all "run of the mill" questions that
have been answered before!
  #3   Report Post  
Ernie Leimkuhler
 
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In article , Tom
wrote:

I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld just about
any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems to be
a cart for it. I figure my first project should be a cart. So, I'm thinking
I'll build my own. Last question, I have 200 AMP main service in my home.
Am planning to install a 60 AMP 220V breaker to my garage, will this do the
trick?

Thanks in advance, I'm sure that these are all "run of the mill" questions
that
have been answered before!



That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.
  #4   Report Post  
wallster
 
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Ernie Leimkuhler wrote in message
...
In article , Tom
wrote:

I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld just

about
any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems

to be
a cart for it. I figure my first project should be a cart. So, I'm

thinking
I'll build my own. Last question, I have 200 AMP main service in my

home.
Am planning to install a 60 AMP 220V breaker to my garage, will this do

the
trick?

Thanks in advance, I'm sure that these are all "run of the mill"

questions
that
have been answered before!



That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.


Ernie, you made remember something the other day. My wife tried tig welding
the other day (and did a pretty good job) but she was wearing a pair of
sheepskin gloves and quietly asked "is your hand supposed to get hot?" as
she held her 3" long piece of filler rod. I had to laugh.
Good point getting the water cooled torch... it's on my list.

walt


  #5   Report Post  
Jim Stewart
 
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wallster wrote:
Ernie Leimkuhler wrote in message
...

In article , Tom
wrote:


I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld just


about

any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems


to be

a cart for it. I figure my first project should be a cart. So, I'm


thinking

I'll build my own. Last question, I have 200 AMP main service in my


home.

Am planning to install a 60 AMP 220V breaker to my garage, will this do


the

trick?

Thanks in advance, I'm sure that these are all "run of the mill"


questions

that
have been answered before!



That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.



Ernie, you made remember something the other day. My wife tried tig welding
the other day (and did a pretty good job) but she was wearing a pair of
sheepskin gloves and quietly asked "is your hand supposed to get hot?" as
she held her 3" long piece of filler rod. I had to laugh.
Good point getting the water cooled torch... it's on my list.


This brings up another question. On American Chopper/Hotrod,
the guys are almost always tig welding barehanded. Is this
a common practice? How about the long term UV exposure and
the short term high frequency "tickle".


  #6   Report Post  
wallster
 
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Default


Jim Stewart wrote in message
...
wallster wrote:
Ernie Leimkuhler wrote in message
...

In article , Tom
wrote:


I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld

just

about

any kind of metal, and I'm not concerned about speed as it would be

only
for hobby type work. Am I on the right track? Also, the best price I

can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems


to be

a cart for it. I figure my first project should be a cart. So, I'm


thinking

I'll build my own. Last question, I have 200 AMP main service in my


home.

Am planning to install a 60 AMP 220V breaker to my garage, will this do


the

trick?

Thanks in advance, I'm sure that these are all "run of the mill"


questions

that
have been answered before!


That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.



Ernie, you made remember something the other day. My wife tried tig

welding
the other day (and did a pretty good job) but she was wearing a pair of
sheepskin gloves and quietly asked "is your hand supposed to get hot?"

as
she held her 3" long piece of filler rod. I had to laugh.
Good point getting the water cooled torch... it's on my list.


This brings up another question. On American Chopper/Hotrod,
the guys are almost always tig welding barehanded. Is this
a common practice? How about the long term UV exposure and
the short term high frequency "tickle".


perfectly safe... just like closing your eyes when tacking with the mig.
they should have a warning disclaimer for all the viewers "not to do all the
stupid things you're about to see."

walt


  #7   Report Post  
Ernie Leimkuhler
 
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In article , wallster
wrote:

Ernie Leimkuhler wrote in message
...
In article , Tom
wrote:

I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld just

about
any kind of metal, and I'm not concerned about speed as it would be only
for hobby type work. Am I on the right track? Also, the best price I can
find is about $1460 dollars on Ebay, that's doable but almost out of my
reach. Is that really the best price or can I do better? Seems too that
for about $100 you can get a TigRunner kit, but that really only seems

to be
a cart for it. I figure my first project should be a cart. So, I'm

thinking
I'll build my own. Last question, I have 200 AMP main service in my

home.
Am planning to install a 60 AMP 220V breaker to my garage, will this do

the
trick?

Thanks in advance, I'm sure that these are all "run of the mill"

questions
that
have been answered before!



That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.


Ernie, you made remember something the other day. My wife tried tig welding
the other day (and did a pretty good job) but she was wearing a pair of
sheepskin gloves and quietly asked "is your hand supposed to get hot?" as
she held her 3" long piece of filler rod. I had to laugh.
Good point getting the water cooled torch... it's on my list.

walt




CK Worldwide and Lincoln both sell adapters for puting water cooled
torches on the smaller transformer TIGs
  #8   Report Post  
Ernie Leimkuhler
 
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In article , Jim Stewart
wrote:

wallster wrote:
Ernie Leimkuhler wrote in message
...

In article , Tom
wrote:


I'm just about to take the plunge to buy a Miller Syncrowave 180 SD TIG
Welder.
This particular welder appeals to me as I'd like to be able to weld just


about

snip

Thanks in advance, I'm sure that these are all "run of the mill"


questions

that
have been answered before!


That is a fair price and it is a good machine.
The 60 amp breaker should be fine.

If you plan on doing a lot of aluminum you should consider adding a
water cooled torch later.



Ernie, you made remember something the other day. My wife tried tig welding
the other day (and did a pretty good job) but she was wearing a pair of
sheepskin gloves and quietly asked "is your hand supposed to get hot?" as
she held her 3" long piece of filler rod. I had to laugh.
Good point getting the water cooled torch... it's on my list.


This brings up another question. On American Chopper/Hotrod,
the guys are almost always tig welding barehanded. Is this
a common practice? How about the long term UV exposure and
the short term high frequency "tickle".



That is because they are macho studs who are obviously super-humanly
impervious to the affects of UV.

I am sure they will enjoy their melanomas in their later years.

TIG is the least hazardous arc welding method with very little UV
emitted.
There is still enough to give you a nasty sunburn.

You don't need a heavy leather jacket, just a long sleeved shirt to
block the light.

Every time you get a sunburn you increase your risk of skin cancer.
Arc welding emits much more hazardous wavelengths of UV than you get
from sunlight.
  #9   Report Post  
Jon Elson
 
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Ernie Leimkuhler wrote:

That is because they are macho studs who are obviously super-humanly
impervious to the affects of UV.

I am sure they will enjoy their melanomas in their later years.

TIG is the least hazardous arc welding method with very little UV
emitted.
There is still enough to give you a nasty sunburn.

Man, Ernie, you aren't kidding! Before I got my welding jacket, I
got a nasty sunburn through TWO layers of clothes! I couldn't believe
it! I've never had that happen when stick welding. Uncovered skin
could get a burn, but not THROUGH the clothes. With the TIG, it
actually seemed that the skin behind the 2 layers of clothes got a much
more severe burn than that behind one layer. This may have been due
to the part covered by two layers never seeing the sun, while the
part not covered by my regular shirt gets sun when I'm outside, and
was less sensitive. I was kind of freaked out by this burn, which
went from armpit to armpit, and collarbone to navel.

You don't need a heavy leather jacket, just a long sleeved shirt to
block the light.

I don't believe this, and wear a stifling welding jacket and cover
anything else with heavy overalls or something similar. I don't want
to repeat that sunburn! At least, you need a heavy cloth material, not
just a lightweight permanent press summer shirt type material. My
welding jacket is not leather (good to prevent thermal burns) but has a
bunch of layers of different fabrics in in, maybe 4 or 5 layers total.

Every time you get a sunburn you increase your risk of skin cancer.
Arc welding emits much more hazardous wavelengths of UV than you get
from sunlight.


No kidding. There isn't much Ozone layer in the 18" from arc to skin!

Jon

  #10   Report Post  
Gary Brady
 
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When I was in college, I had a part time job that had TIG welders around. I
would spend my supper break learning to TIG. One night I was wearing a
particularly threadbare shirt, and when I took it off, I had a white stripe
down the middle of my chest where the button reinforement was, and darker
sunburn everywhere else. You CAN get burned through clothes, no matter what
the OCC guys do.

--
Gary Brady
Austin, TX
www.powdercoatoven.4t.com

Man, Ernie, you aren't kidding! Before I got my welding jacket, I
got a nasty sunburn through TWO layers of clothes!



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