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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Replacing a fused CU ?
I was asked by a friend to investigate a seemingly faulty 20A DP
switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! Hey isn't it great when you get the pyrotecniks rather than just something going dead. Anyway my guess is that the line terminal had not been tightened properly originally, had over heated, the plastic broken down and my approach had resulted in the line terminal breaking free and coming in contact with the earth lead. The fuse in the CU did not rupture !! The switch was replaced. The question arises now is should I strongly advise my friend to have his fuses CU replaced with a modern one; the emphasis is on the 'strongly' as my feeling is that despite a large flash/short as this was, the fuse did not protect the system as an RCD or MCB would have done. In fact an RCD would probably have tripped out long before I was asked to look and would have given the protection that the house should have (said having just has my own RCD trip and finding that it was due to the oven fan becoming leaky). Rob |
#2
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Replacing a fused CU ?
robgraham wrote:
In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! Hey isn't it great when you get the pyrotecniks rather than just something going dead. Helps liven things up! ;-) Anyway my guess is that the line terminal had not been tightened properly originally, had over heated, the plastic broken down and my approach had resulted in the line terminal breaking free and coming in contact with the earth lead. The fuse in the CU did not rupture !! It might not on a very brief arc over. Much the same happens when a filament lamp blows in some cases. The question arises now is should I strongly advise my friend to have his fuses CU replaced with a modern one; the emphasis is on the 'strongly' as my feeling is that despite a large flash/short as this was, the fuse did not protect the system as an RCD or MCB would have done. In fact an RCD would probably have tripped out long before I was asked to look and would have given the protection that the house Well there are pros and cons. Have a look at the lists and see which apply most in this case: http://wiki.diyfaq.org.uk/index.php?...f or_a_change -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#3
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Replacing a fused CU ?
On Aug 1, 12:44*am, robgraham wrote:
I was asked by a friend to investigate a seemingly faulty 20A DP switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! *Hey isn't it great when you get the pyrotecniks rather than just something going dead. Anyway my guess is that the line terminal had not been tightened properly originally, had over heated, the plastic broken down and my approach had resulted in the line terminal breaking free and coming in contact with the earth lead. The fuse in the CU did not rupture !! not unusual. The switch was replaced. The question arises now is should I strongly advise my friend to have his fuses CU replaced with a modern one; the emphasis is on the 'strongly' as my feeling is that despite a large flash/short as this was, the fuse did not protect the system as an RCD or MCB would have done. *In fact an RCD would probably have tripped out long before I was asked to look and would have given the protection that the house should have (said having just has my own RCD trip and finding that it was due to the oven fan becoming leaky). Rob Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. http://www.wiki.diyfaq.org.uk/index.php?title=Fuse http://www.wiki.diyfaq.org.uk/index.php?title=MCB http://www.wiki.diyfaq.org.uk/index.php?title=RCD NT |
#5
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Replacing a fused CU ?
In article
, robgraham wrote: I was asked by a friend to investigate a seemingly faulty 20A DP switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! Hey isn't it great when you get the pyrotecniks rather than just something going dead. It's total madness starting to investigate a fault with the power switched on - especially on a strange installation where you've no idea if even the earthing is correctly done. Most of these sort of faults can be sorted with a simple inspection - loose wires etc - and you don't need the power on for that. -- *Real women don't have hot flashes, they have power surges. Dave Plowman London SW To e-mail, change noise into sound. |
#6
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Replacing a fused CU ?
"John Rumm" wrote While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. -- Cheers, John. AIUI, the 17th Edition is now requiring RCD protection for any buried cables that are not either in earthed conduit or 50mm from the wall surface. This applies to new installs/modifications only though. Phil |
#7
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Replacing a fused CU ?
robgraham wrote:
The question arises now is should I strongly advise my friend to have his fuses CU replaced with a modern one; the emphasis is on the 'strongly' To endorse what others have said, I don't think you should look at the consumer unit in isolation. If danger lurks it's likely to be out in the installation - as you discovered - and just modernising the overcurrent protection is a bit like adding airbags to a car with no brakes. I suggest doing, or paying for someone to do, a full PIR first. Then assess what is found and effect appropriate improvements, prioritising according to budget, if that's a constraint. the fuse did not protect the system as an RCD or MCB would have done. You did check that the fuse hadn't been replaced by the proverbial 6 inch nail? If the CU in question is the Wylex standard type, or one of its clones, a worthwhile low-cost upgrade is to replace the rewireable fuses and fuse carriers with HRC cartridge fuses: http://www.tlc-direct.co.uk/Main_Ind...ers/index.html In fact an RCD would probably have tripped out long before I was asked to look and would have given the protection that the house should have (said having just has my own RCD trip and finding that it was due to the oven fan becoming leaky). I guess that if you do replace the whole consumer unit now you'd have to follow the 17th edition and provide suitably divided RCD protection for everything. A sensible minimum though might be to just add a single 30 mA RCD (in separate enclosure, after the fuse) for the downstairs ring circuit, thus covering the sockets likely to be used to feed portable equipment outdoors. -- Andy |
#8
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Replacing a fused CU ?
On 1 Aug, 08:17, "Dave Plowman (News)" wrote:
In article , * *robgraham wrote: I was asked by a friend to investigate a seemingly faulty 20A DP switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! *Hey isn't it great when you get the pyrotecniks rather than just something going dead. It's total madness starting to investigate a fault with the power switched on - especially on a strange installation where you've no idea if even the earthing is correctly done. Most of these sort of faults can be sorted with a simple inspection - loose wires etc - and you don't need the power on for that. -- *Real women don't have hot flashes, they have power surges. * * Dave Plowman * * * * * * * * London SW * * * * * * * * * To e-mail, change noise into sound. Yes Dave, and hindsight is a great instructor. At 66 and a lifetime's messing about with electrical installations, this is the first time that's happened to me and although your advice is absolutely correct, worth giving and will I assure you be followed in future, I note with interest that none of those whom I hoped would answer my original post felt it necessary to comment on my possible rashness - one could read in that, that they would have done the same. Otherwise, thanks guys - the topic will be 'discussed' therefore, rather than 'strongly advised' Rob |
#9
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Replacing a fused CU ?
In article
, robgraham wrote: It's total madness starting to investigate a fault with the power switched on - especially on a strange installation where you've no idea if even the earthing is correctly done. Most of these sort of faults can be sorted with a simple inspection - loose wires etc - and you don't need the power on for that. Yes Dave, and hindsight is a great instructor. At 66 and a lifetime's messing about with electrical installations, Should hardly be hindsight, then. After my first electrical shock at a tender age I realised it's dangerous stuff and not to be messed with. I'm genuinely surprised you're still here to post if this is your normal way of working. this is the first time that's happened to me and although your advice is absolutely correct, worth giving and will I assure you be followed in future, I note with interest that none of those whom I hoped would answer my original post felt it necessary to comment on my possible rashness - one could read in that, that they would have done the same. I'd be very surprised if they did. Only idiots work on live mains circuits - unless there is no option. Otherwise, thanks guys - the topic will be 'discussed' therefore, rather than 'strongly advised' You also have to remember that lots read this group perhaps without contributing. So general advice on best practice is just that and not necessarily aimed at an individual. -- *If they arrest the Energizer Bunny, would they charge it with battery? * Dave Plowman London SW To e-mail, change noise into sound. |
#10
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Replacing a fused CU ?
In article ,
Andy Wade wrote: I guess that if you do replace the whole consumer unit now you'd have to follow the 17th edition and provide suitably divided RCD protection for everything. Interesting. Why are non 17th edition CUs so readily available if any replacement must comply? -- *We waste time, so you don't have to * Dave Plowman London SW To e-mail, change noise into sound. |
#11
Posted to uk.d-i-y
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Replacing a fused CU ?
Dave Plowman (News) wrote:
In article , Andy Wade wrote: I guess that if you do replace the whole consumer unit now you'd have to follow the 17th edition and provide suitably divided RCD protection for everything. Interesting. Why are non 17th edition CUs so readily available if any replacement must comply? You can use them in compliant ways with RCBOs etc. There are also circumstances where you still want non RCD protected ways. Having said that, many people will carry on working to the older standards for a while, and the retailers will be happy to clear old stock. There will also be an ongoing desire to do like for like swaps on damaged kit etc. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#12
Posted to uk.d-i-y
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Replacing a fused CU ?
I was asked by a friend to investigate a seemingly faulty 20A DP
switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! Hey isn't it great when you get the pyrotecniks rather than just something going dead. Anyway my guess is that the line terminal had not been tightened properly originally, had over heated, the plastic broken down and my approach had resulted in the line terminal breaking free and coming in contact with the earth lead. The fuse in the CU did not rupture !! The switch was replaced. The question arises now is should I strongly advise my friend to have his fuses CU replaced with a modern one; the emphasis is on the 'strongly' as my feeling is that despite a large flash/short as this was, the fuse did not protect the system as an RCD or MCB would have done. In fact an RCD would probably have tripped out long before I was asked to look and would have given the protection that the house should have (said having just has my own RCD trip and finding that it was due to the oven fan becoming leaky). Perhaps he should have his entire electrical system checked by a qualified professional followed by having any recommendations carried out professionally as well. It seems a classic example of why Part P was introduced. Dons tin hat and retires to bunker! Peter Crosland |
#13
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Replacing a fused CU ?
Just remember the old proverb I was taught as an apprentice " there are old
electricians and bold electricians but there are no old bold electricians" Sam "robgraham" wrote in message ... On 1 Aug, 08:17, "Dave Plowman (News)" wrote: In article , robgraham wrote: I was asked by a friend to investigate a seemingly faulty 20A DP switch for a washing machine today. In hindsight slightly unwisely, I unscrewed the switch and pulled it forward to be rewarded with a flash, bang and the appropriate cloud of noxious smoke ! Hey isn't it great when you get the pyrotecniks rather than just something going dead. It's total madness starting to investigate a fault with the power switched on - especially on a strange installation where you've no idea if even the earthing is correctly done. Most of these sort of faults can be sorted with a simple inspection - loose wires etc - and you don't need the power on for that. -- *Real women don't have hot flashes, they have power surges. Dave Plowman London SW To e-mail, change noise into sound. Yes Dave, and hindsight is a great instructor. At 66 and a lifetime's messing about with electrical installations, this is the first time that's happened to me and although your advice is absolutely correct, worth giving and will I assure you be followed in future, I note with interest that none of those whom I hoped would answer my original post felt it necessary to comment on my possible rashness - one could read in that, that they would have done the same. Otherwise, thanks guys - the topic will be 'discussed' therefore, rather than 'strongly advised' Rob |
#14
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Replacing a fused CU ?
On Aug 1, 1:13*am, John Rumm wrote:
wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. 1mm2 T&E CPC will not have any difficulty at all blowing rewirable fuses. Its a long way from marginal. What can be marginal is its compliance with disconnect times for new wiring regulations - but thats nowhere near enough of an issue to prompt a CU replacment for 99% of the population. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Again, the benefit exists but is so small that only a miniscule percentage of the population would consider it worthwhile to fit the new CU. Almost no-one rewires their house every time a minor safety advance comes along. NT |
#15
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Replacing a fused CU ?
"John Rumm" wrote in message et... Dave Plowman (News) wrote: In article , Andy Wade wrote: I guess that if you do replace the whole consumer unit now you'd have to follow the 17th edition and provide suitably divided RCD protection for everything. Interesting. Why are non 17th edition CUs so readily available if any replacement must comply? You can use them in compliant ways with RCBOs etc. Exactly. A true pro (ie a good DIYer) as opposed to a sparky would buy a CU with a non RCD main switch and use RCBOs instead of MCBs. The term "17th edition CU" should read "minimum allowed to meet the 17th edition at the lowest cost possible CU" Adam |
#16
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Replacing a fused CU ?
ARWadworth coughed up some electrons that declared:
"John Rumm" wrote in message et... Dave Plowman (News) wrote: In article , Andy Wade wrote: I guess that if you do replace the whole consumer unit now you'd have to follow the 17th edition and provide suitably divided RCD protection for everything. Interesting. Why are non 17th edition CUs so readily available if any replacement must comply? You can use them in compliant ways with RCBOs etc. Exactly. A true pro (ie a good DIYer) as opposed to a sparky would buy a CU with a non RCD main switch and use RCBOs instead of MCBs. The term "17th edition CU" should read "minimum allowed to meet the 17th edition at the lowest cost possible CU" Adam And a true pervert would put in an industrial Type B 20 way SPSN board filled with double pole RCBO's ;- A real man, of course, has 3 phase... Cheers Tim PS - I was seriously lusting after MEM's 8-way Type A board (well, 2, stacked) with SP+SN busbar and matching RCBOs. Until I priced it... |
#17
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Replacing a fused CU ?
On Fri, 01 Aug 2008 21:44:36 +0100, wrote:
On 1 Aug, Andy Wade wrote: If the CU in question is the Wylex standard type, or one of its clones, a worthwhile low-cost upgrade is to replace the rewireable fuses and fuse carriers with HRC cartridge fuses: http://www.tlc-direct.co.uk/Main_Index/Consumer_Units_Index/Wylex_Standard_Carriers/index.html Or even with these? http://www.tlc-direct.co.uk/Main_Index/Consumer_Units_Index/Wylex_Standard_Range/index.html Haven't you replaced that CU yet? I thought I was the one that procrastinated :-) I bought a split load Wylex CU over a year ago (from Screwfix) and was going to change it myself, but as I had the kitchen re-hashed a bit later and would have to (well, you know!) go some sort of 'official' route I got the leccy who did the kitchen wiring to change the CU. It all saved going 17th edition... The supply to the fridge/freezer (using the old cooker supply ) is now a non-RCD radial feed (labelled as such). -- Frank Erskine |
#18
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Replacing a fused CU ?
wrote:
On Aug 1, 1:13 am, John Rumm wrote: wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. 1mm2 T&E CPC will not have any difficulty at all blowing rewirable fuses. Its a long way from marginal. What can be marginal is its compliance with disconnect times for new wiring regulations - but thats nowhere near enough of an issue to prompt a CU replacment for 99% of the population. If it can't achieve the required disconnect time, then it is at best marginal. (and that's just the old 0.4 sec requirement). As we have both said, the question of whether a BS 3036 semi-enclosed fuse CU should be replaced is a broader question that needs to take account of a number of factors. Compatibility with the installed wiring is one factor. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Again, the benefit exists but is so small that only a miniscule percentage of the population would consider it worthwhile to fit the new CU. Almost no-one rewires their house every time a minor safety advance comes along. No, I disagree strongly with this. There is no way you can call a RCD a "minor safety advance". RCD protection makes a significant impact on the survivability of electric shocks, and unlike nonsense like part P, the the use of them has a big impact preventing death and serious injury as a result of (ab)use of hand held appliances (which as we know is a significant number, unlike those attributable to fixed wiring faults). -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#19
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Replacing a fused CU ?
John Rumm wrote: wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Are any figures available that show injury and/or deaths rates are less under the new regime (in this case an RCD CU) than the old (a fused CU)? A casual reading of the group suggests that there are a number potential benefits from the technical advances in going from the former to the other latter - but how does it work out in practice? |
#20
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Replacing a fused CU ?
In article ,
Tim S writes: And a true pervert would put in an industrial Type B 20 way SPSN board filled with double pole RCBO's ;- A real man, of course, has 3 phase... Cheers Tim PS - I was seriously lusting after MEM's 8-way Type A board (well, 2, stacked) with SP+SN busbar and matching RCBOs. Until I priced it... Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#21
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Replacing a fused CU ?
Andrew Gabriel coughed up some electrons that declared:
In article , Tim S writes: And a true pervert would put in an industrial Type B 20 way SPSN board filled with double pole RCBO's ;- A real man, of course, has 3 phase... Cheers Tim PS - I was seriously lusting after MEM's 8-way Type A board (well, 2, stacked) with SP+SN busbar and matching RCBOs. Until I priced it... Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) That's a work of art Andrew. Where did you get your kit from? The only online supplier of MEM I can find is www.kempstoncontrols.co.uk and even the ready assembled RCBO's (SP/1 module) are 66+VAT. I suspect you paid less? I priced up the 2x AM8D board (L+N busbar, no need for neutral tails - then one I meant above) and 11 DP RCBOs and it's that that came to 1400 ish inc VAT. The DP MCB+MR30 field-fittable RCD module came to about 78+VAT/circuit. That's what killed it for me. It was pushing me back towards Hager who aren't bad but the RCBOs are way cheaper, ditto Crabtree. On an aside, I assume you had to go with Type C overload RCBOs? Any issues with these over Type B? I'm aware of the argument that even on TN-S where Type C may not provide sufficient protection against indirect contact that the RCD nullifies this by itself providing the required disconnection time for an L-E fault, but nevertheless... Cheers Tim |
#22
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Replacing a fused CU ?
On 2008-08-02 10:00:06 +0100, (Andrew
Gabriel) said: In article , Tim S writes: And a true pervert would put in an industrial Type B 20 way SPSN board filled with double pole RCBO's ;- A real man, of course, has 3 phase... Cheers Tim PS - I was seriously lusting after MEM's 8-way Type A board (well, 2, stacked) with SP+SN busbar and matching RCBOs. Until I priced it... Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) Nice job. Some questions. What are the devices above the breakers on the right or is it that these are RCBOs as opposed to MCBs on the left? Do the tails come in to the back? What are the small grey wires at the bottom? Part of the automation system? |
#23
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Replacing a fused CU ?
Andy Hall coughed up some electrons that declared:
On 2008-08-02 10:00:06 +0100, (Andrew Gabriel) said: In article , Tim S writes: And a true pervert would put in an industrial Type B 20 way SPSN board filled with double pole RCBO's ;- A real man, of course, has 3 phase... Cheers Tim PS - I was seriously lusting after MEM's 8-way Type A board (well, 2, stacked) with SP+SN busbar and matching RCBOs. Until I priced it... Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) Nice job. Some questions. What are the devices above the breakers on the right or is it that these are RCBOs as opposed to MCBs on the left? Yes. Do the tails come in to the back? What are the small grey wires at the bottom? Part of the automation system? Functional earths, for the test button on the RCBOs. Cheers Tim |
#24
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Replacing a fused CU ?
In article ,
Tim S writes: Andrew Gabriel coughed up some electrons that declared: Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) That's a work of art Andrew. Where did you get your kit from? The only online supplier of MEM I can find is www.kempstoncontrols.co.uk and even the ready assembled RCBO's (SP/1 module) are 66+VAT. I suspect you paid less? I don't believe building trades people use on-line ordering much. I bought them from trade counters; IIRC, a combination of ERD (who stocked most things but wouldn't order anything else except in box quantities), and Gibbs & Dandy (who didn't stock much of the range, but would order anything even singularly). The RCBOs you see there are all made up by me from MCBs and RCBO pods. The RCBO pods were under £50 each (might have been more if I was buying just one), and the MCBs well under £10 each (I tend to ignore the price of those). I priced up the 2x AM8D board (L+N busbar, no need for neutral tails - then one I meant above) and 11 DP RCBOs and it's that that came to 1400 ish inc VAT. The DP MCB+MR30 field-fittable RCD module came to about 78+VAT/circuit. That's what killed it for me. It was pushing me back towards Hager who aren't bad but the RCBOs are way cheaper, ditto Crabtree. On an aside, I assume you had to go with Type C overload RCBOs? Any issues with these over Type B? Because I made them up from separate MCBs and RCBO pods, all the RCBOs in that picture are actually Type B. There would have been no issue with using Type C because by definition they're all RCD protected. If they weren't RCD protected, you'd have to double-check the earth fault loop impedance against more stringent values for Type C to ensure they still meet disconnect times. The 6A lighting MCBs are all Type C, as is a 20A radial for things I didn't want RCD protected. I'm aware of the argument that even on TN-S where Type C may not provide sufficient protection against indirect contact that the RCD nullifies this by itself providing the required disconnection time for an L-E fault, but nevertheless... For the outdoor sockets circuit, which is a 20A radial Type C, I used a C20A 10mA RCBO prebuilt. That had to be ordered and didn't arrive until after I took the photo, but it looks exactly the same as the ones I assembled myself. At £60 IIRC, it was the most expensive component. I went for a Type C there because I could imagine it being used for large motor appliances. I went for 10mA because it's generally only used for one or two appliances so cumulative appliance leakage isn't an issue, and earth leakage paths through you outdoors can be subject to additional external resistances which might serve to limit the current below 30mA. That circuit is also TT, where as the rest are all TN-C-S. Also bear in mind my prices are ~5 years ago. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#25
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Replacing a fused CU ?
In article ,
Tim S writes: Andy Hall coughed up some electrons that declared: What are the devices above the breakers on the right or is it that these are RCBOs as opposed to MCBs on the left? Yes. That reminds me -- the RCBOs do get warm, as they contain functional electronics which runs continuously[1]. I rearranged them slightly after that picture was taken so they weren't all next to each other, so they would stay a bit cooler, not that I have any reason to think that might be a problem. Typical life of electronic components does halve which each 10C temperature rise though. There are also requirements on not putting the more sensitive RCBOs next to high current circuits (40A or above, IIRC) due to magnetic interference. [1] I wonder if anyone's worked out how many more power stations we'll need to bring all installations up to 17th Ed regs (or later) over the next 30 years or so? -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#26
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Replacing a fused CU ?
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#27
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Replacing a fused CU ?
In article 489430d5@qaanaaq,
Andy Hall writes: Do the tails come in to the back? Yes. The position where the tails came out of the wall was a significant influence on the positioning of the CU. I did move that a couple of inches to make it all line up vertically, which wasn't difficult on a thermal block wall where you can almost use your finger nails to scrape out a larger hole. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#28
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Replacing a fused CU ?
Andrew Gabriel coughed up some electrons that declared:
In article , Tim S writes: Andrew Gabriel coughed up some electrons that declared: Well, I went for the MEM (now Eaton) AM industrial range for home... http://www.cucumber.demon.co.uk/cu1.jpg http://www.cucumber.demon.co.uk/cu2.jpg It's very nice to use compared to cheap plastic ones, and in the case of DIY, that's where you can spend the money you saved by DIYing it, although I think you're looking at around £320 for what's in that picture. More bits were added just afterwards which I had to wait for as they were ordered from MEM. This was the 3rd MEM AM range CU I fitted in different places. (The extra box above is to extend the wires which weren't long enough after removing the old CU.) That's a work of art Andrew. Where did you get your kit from? The only online supplier of MEM I can find is www.kempstoncontrols.co.uk and even the ready assembled RCBO's (SP/1 module) are 66+VAT. I suspect you paid less? I don't believe building trades people use on-line ordering much. True enough - just price gauging at the moment. My local TLC are very helpful, but not very good at getting unusual kit (eg a Wylex REC2 DP 100A isolator had them flummoxed, but it's the optimum device for running tails in an out of as it's designed to do exactly that, and the load terminals are accessible by a separate cover so it's possible to work on a live but "off" one safely). MEM are "unusual" for them too. I'll give them a chance to source because they are very helpful, but I don't hold too much hope. I bought them from trade counters; IIRC, a combination of ERD (who stocked most things but wouldn't order anything else except in box quantities), and Gibbs & Dandy (who didn't stock much of the range, but would order anything even singularly). Is that ERD in Luton? Found Gibbs and Dandy - branch in Slough. I'm near T Wells in Kent so it's not a million miles and worth knowing they can source stuff. Thanks for that. The RCBOs you see there are all made up by me from MCBs and RCBO pods. The RCBO pods were under £50 each (might have been more if I was buying just one), and the MCBs well under £10 each (I tend to ignore the price of those). Ah. Just looked at memonline.com harder. I found the RCD for DP MCBs, the MR30. Just re-read it and the MR30 pod seems to do SP too - is that the one you used? That was part of the attraction with MEM - being able to stick in Type B and Type C according to the requirements of each circuit without having to fudge the issue. I priced up the 2x AM8D board (L+N busbar, no need for neutral tails - then one I meant above) and 11 DP RCBOs and it's that that came to 1400 ish inc VAT. The DP MCB+MR30 field-fittable RCD module came to about 78+VAT/circuit. That's what killed it for me. It was pushing me back towards Hager who aren't bad but the RCBOs are way cheaper, ditto Crabtree. On an aside, I assume you had to go with Type C overload RCBOs? Any issues with these over Type B? Because I made them up from separate MCBs and RCBO pods, all the RCBOs in that picture are actually Type B. There would have been no issue with using Type C because by definition they're all RCD protected. If they weren't RCD protected, you'd have to double-check the earth fault loop impedance against more stringent values for Type C to ensure they still meet disconnect times. The 6A lighting MCBs are all Type C, as is a 20A radial for things I didn't want RCD protected. I'm aware of the argument that even on TN-S where Type C may not provide sufficient protection against indirect contact that the RCD nullifies this by itself providing the required disconnection time for an L-E fault, but nevertheless... For the outdoor sockets circuit, which is a 20A radial Type C, I used a C20A 10mA RCBO prebuilt. That had to be ordered and didn't arrive until after I took the photo, but it looks exactly the same as the ones I assembled myself. At £60 IIRC, it was the most expensive component. I went for a Type C there because I could imagine it being used for large motor appliances. I went for 10mA because it's generally only used for one or two appliances so cumulative appliance leakage isn't an issue, and earth leakage paths through you outdoors can be subject to additional external resistances which might serve to limit the current below 30mA. That circuit is also TT, where as the rest are all TN-C-S. Also bear in mind my prices are ~5 years ago. Cheers Tim |
#29
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Replacing a fused CU ?
In article 48943e19@qaanaaq,
Andy Hall writes: On 2008-08-02 11:51:18 +0100, (Andrew Gabriel) said: In article , Tim S writes: Andy Hall coughed up some electrons that declared: What are the devices above the breakers on the right or is it that these are RCBOs as opposed to MCBs on the left? Yes. That reminds me -- the RCBOs do get warm, as they contain functional electronics which runs continuously[1]. Is this because of their RCBO properties or through dealing with 10mA detection? It applies to all RCDs. The 10mA rating doesn't make any difference. I rearranged them slightly after that picture was taken so they weren't all next to each other, so they would stay a bit cooler, not that I have any reason to think that might be a problem. Typical life of electronic components does halve which each 10C temperature rise though. There are also requirements on not putting the more sensitive RCBOs next to high current circuits (40A or above, IIRC) due to magnetic interference. Spacers for this or changing the order? I changed the order. The spacers were only temporary because I didn't have all the components when the photo was taken. I always fill a CU with MCBs even if they aren't all used. They're cheap, and they might no longer be easily obtainable when you want some more later on. (I got caught out with this once in the past when MK stopped doing their original single way RCBOs.) [1] I wonder if anyone's worked out how many more power stations we'll need to bring all installations up to 17th Ed regs (or later) over the next 30 years or so? I suppose if the RCBOs are getting warm to the touch, they are using a couple of watts each? Probably less than a watt, but when squashed together, there's not a lot of surface area to dissipate that from the middle ones. I have a couple of spares -- I could rig something up on the bench to measure the power consumption of the RCBOs. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#30
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Replacing a fused CU ?
In article ,
Tim S writes: Andrew Gabriel coughed up some electrons that declared: I bought them from trade counters; IIRC, a combination of ERD (who stocked most things but wouldn't order anything else except in box quantities), and Gibbs & Dandy (who didn't stock much of the range, but would order anything even singularly). Is that ERD in Luton? Found Gibbs and Dandy - branch in Slough. I'm near T Wells in Kent so it's not a million miles and worth knowing they can source stuff. Thanks for that. I thought ERD were all over the place (at least in the South East - I think they are also known as Edmundson Electrical), but strangely enough, it was one of the Luton ones, the one on North Luton Industrial Estate. The other Luton one (near Screwfix) specialises in other makes, but has some more common MEM bits. It was also the Luton Gibbs & Dandy. The RCBOs you see there are all made up by me from MCBs and RCBO pods. The RCBO pods were under £50 each (might have been more if I was buying just one), and the MCBs well under £10 each (I tend to ignore the price of those). Ah. Just looked at memonline.com harder. I found the RCD for DP MCBs, the MR30. Just re-read it and the MR30 pod seems to do SP too - is that the one you used? Yes. Be careful with the MCBs though. MEM do more than one range and it's easy to get them mixed up. One is for these industrial boards (and has a 10kA breaking capacity) and the other range is for domestic boards and has a lower breaking capacity (probably 6kA). I don't think the pods are intended to fit to the domestic breakers, but I never tried. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#31
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Replacing a fused CU ?
Andrew Gabriel coughed up some electrons that declared:
In article , Tim S writes: Andrew Gabriel coughed up some electrons that declared: I bought them from trade counters; IIRC, a combination of ERD (who stocked most things but wouldn't order anything else except in box quantities), and Gibbs & Dandy (who didn't stock much of the range, but would order anything even singularly). Is that ERD in Luton? Found Gibbs and Dandy - branch in Slough. I'm near T Wells in Kent so it's not a million miles and worth knowing they can source stuff. Thanks for that. I thought ERD were all over the place (at least in the South East - I think they are also known as Edmundson Electrical), but strangely enough, it was one of the Luton ones, the one on North Luton Industrial Estate. Well, nadger me doobries - now I have their full name, have located branches in T Wells and Tonbridge. Never noticed them so they must be raund the back of all the places I normal frequent. Thanks - will look in on them. The other Luton one (near Screwfix) specialises in other makes, but has some more common MEM bits. It was also the Luton Gibbs & Dandy. The RCBOs you see there are all made up by me from MCBs and RCBO pods. The RCBO pods were under £50 each (might have been more if I was buying just one), and the MCBs well under £10 each (I tend to ignore the price of those). Ah. Just looked at memonline.com harder. I found the RCD for DP MCBs, the MR30. Just re-read it and the MR30 pod seems to do SP too - is that the one you used? Yes. Be careful with the MCBs though. MEM do more than one range and it's easy to get them mixed up. One is for these industrial boards (and has a 10kA breaking capacity) and the other range is for domestic boards and has a lower breaking capacity (probably 6kA). I don't think the pods are intended to fit to the domestic breakers, but I never tried. Cheers - I noticed that too. Thanks Tim |
#32
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Replacing a fused CU ?
On Aug 2, 4:00*am, John Rumm wrote:
wrote: On Aug 1, 1:13 am, John Rumm wrote: wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first.. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. 1mm2 T&E CPC will not have any difficulty at all blowing rewirable fuses. Its a long way from marginal. What can be marginal is its compliance with disconnect times for new wiring regulations - but thats nowhere near enough of an issue to prompt a CU replacment for 99% of the population. If it can't achieve the required disconnect time, then it is at best marginal. (and that's just the old 0.4 sec requirement). There is no required disconnect time for existing installations. Required times apply to new wiring. Whether a domestic socket circuit takes 0.45s or 0.35s to fuse makes absolutely blank all difference to real world death rates. And /that/ is whats relevant here, nowt else. As we have both said, the question of whether a BS 3036 semi-enclosed fuse CU should be replaced is a broader question that needs to take account of a number of factors. Compatibility with the installed wiring is one factor. I think the biggest factor is the ratio of safety benefit to expense. Since the safety factor is about zero, and there are mass killers in the average house, twiddling with the fusebox is both pointless and counterproductive. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Again, the benefit exists but is so small that only a miniscule percentage of the population would consider it worthwhile to fit the new CU. Almost no-one rewires their house every time a minor safety advance comes along. No, I disagree strongly with this. There is no way you can call a RCD a "minor safety advance". RCD protection makes a significant impact on the survivability of electric shocks, and unlike nonsense like part P, the the use of them has a big impact preventing death and serious injury as a result of (ab)use of hand held appliances (which as we know is a significant number, unlike those attributable to fixed wiring faults). I agree theyre much more significant than fuses/mcbs, but. Twenty something deaths a year, of which some are down to appliance abuse. RCDs would indeed stop some of those deaths. But they also encourage people to do things they never would have before, causing more of the situations, and they cause loss of sair lighting, loss of lighting in fires etc, which we know kills people. So the real world safety cost or benefit is anything but clear. We simply don't have the figures yet. But once again... if you want to save lives in the home, there are much greater results to be had by spending much less on the real risk issues. NT |
#33
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Replacing a fused CU ?
Terry Fields wrote:
John Rumm wrote: wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Are any figures available that show injury and/or deaths rates are less under the new regime (in this case an RCD CU) than the old (a fused CU)? Its a good question, and I don't know how easy it would be to get figures in the exact form required... Until recently[1] deaths from electrocution have fallen year on year in absolute terms for quite a number of years, even though usage of appliances has risen. This won't be attributable to just one improvement in safety, but a collective effect of which RCDs have been a part quite a number of years now. [1] In the last couple of years this trend seems to be showing signs of reversing - strangely coincident with the introduction of Part P A casual reading of the group suggests that there are a number potential benefits from the technical advances in going from the former to the other latter - but how does it work out in practice? Not sure I follow the question - do you mean what will be the change in user experience? or the actual process of making the change? -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#34
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Replacing a fused CU ?
In article
, wrote: If it can't achieve the required disconnect time, then it is at best marginal. (and that's just the old 0.4 sec requirement). There is no required disconnect time for existing installations. Required times apply to new wiring. Whether a domestic socket circuit takes 0.45s or 0.35s to fuse makes absolutely blank all difference to real world death rates. And /that/ is whats relevant here, nowt else. One thing with fuses is it's all too easy to fit a larger one to an overloaded circuit - I've seen this many times. Not many who do this sort of thing would know how to change an MCB. -- *What do little birdies see when they get knocked unconscious? * Dave Plowman London SW To e-mail, change noise into sound. |
#36
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Replacing a fused CU ?
wrote:
On Aug 2, 4:00 am, John Rumm wrote: wrote: On Aug 1, 1:13 am, John Rumm wrote: wrote: Rewirable fuses are still fully compliant for new installation. You'd derive very little safety benefit from adding MCBs. The reason the fuses didnt pop is that any trip device takes a cvertain amount of i times t to blow, and the fault, while it may have looked impressive, didnt draw enough i x t, and the fault blew itself open circuit first. You may have been scared by this, but safetywise its pretty much a non- issue. While this is true, there are two caveats worth mentioning: If the cables are the older style PVC with only a 1mm^2 CPC (modern cable has 1.5mm^2) then it is worth moving away from rewireable fuses since the protection will be marginal or insufficient in many cases. 1mm2 T&E CPC will not have any difficulty at all blowing rewirable fuses. Its a long way from marginal. What can be marginal is its compliance with disconnect times for new wiring regulations - but thats nowhere near enough of an issue to prompt a CU replacment for 99% of the population. If it can't achieve the required disconnect time, then it is at best marginal. (and that's just the old 0.4 sec requirement). There is no required disconnect time for existing installations. Required times apply to new wiring. Whether a domestic socket circuit takes 0.45s or 0.35s to fuse makes absolutely blank all difference to real world death rates. And /that/ is whats relevant here, nowt else. Disconnect times have been specified in the regs for many years. The difference of .1 sec etc may not have a huge impact, however when disconnect times start creeping up into the multiple of seconds then the risks do become more significant (not only due to prolonged exposure to high voltage earthed metalwork, but also that the CPC in the cable will fail, or the cable sustain damage before the fuse operates). As we have both said, the question of whether a BS 3036 semi-enclosed fuse CU should be replaced is a broader question that needs to take account of a number of factors. Compatibility with the installed wiring is one factor. I think the biggest factor is the ratio of safety benefit to expense. Since the safety factor is about zero, and there are mass killers in the average house, twiddling with the fusebox is both pointless and counterproductive. The improving stats for safety of electrical installations in general would seem to disprove that the safety factor is zero, also blanket statements about the pros and cons of changing a CU are not really much use since they concentrate on too small a part of the picture. There will be times when swapping out a working BS3036 CU for a modern one will bring no improvement in safety, and there are times when it will bring about a dramatic and significant improvement. If the power (i.e. socket) circuits currently have no RCD protection then again it is worth introducing this, which realistically will also mean a CU swap. Again, the benefit exists but is so small that only a miniscule percentage of the population would consider it worthwhile to fit the new CU. Almost no-one rewires their house every time a minor safety advance comes along. No, I disagree strongly with this. There is no way you can call a RCD a "minor safety advance". RCD protection makes a significant impact on the survivability of electric shocks, and unlike nonsense like part P, the the use of them has a big impact preventing death and serious injury as a result of (ab)use of hand held appliances (which as we know is a significant number, unlike those attributable to fixed wiring faults). I agree theyre much more significant than fuses/mcbs, but. Twenty something deaths a year, of which some are down to appliance abuse. IIUC the = 20 per year are those attributable to fixed wiring I understand, not the those from appliance abuse. RCDs would indeed stop some of those deaths. But they also encourage people to do things they never would have before, causing more of the This is probably true - but only in a very small subset of cases where the user of the appliance has a good technical appreciation for what the RCD is and does. IME the vast majority of people have little grasp of what is in the CU or what it does, other than there being lots of "little switches" that they need to reset from time to time, and never necessarily even associate the need to reset them with any other event. So I would be very surprised if having a CU with RCDs prefitted is going to influence behaviour for many people. (you only need look at the group of accidents that occur with extension leads in the garden - its not usually mowing over it that causes the shock, its the dopey pillock picking up the severed ends to look at them!) situations, and they cause loss of sair lighting, loss of lighting in fires etc, which we know kills people. So the real world safety cost or benefit is anything but clear. We simply don't have the figures yet. Well this has been known about for some time (most of the reign of the 16th edition) and remedies put in place to address the problem. But once again... if you want to save lives in the home, there are much greater results to be had by spending much less on the real risk issues. Again, it depends on circumstances. In situations where students are likely to overload circuits in their lodging house, and replace fuses with tinfoil etc, or where there are lots of ankle biters roaming about trying to push bits of metal into sockets to see what happens, you have a real risk that needs addressing as a mater of urgency. In other cases where a couple of adults share a flat, never need to mow a lawn, and do nothing more exotic than plug in the TV and the phone charger there is relatively little risk with 3036 fuses and no RCD. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#37
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Replacing a fused CU ?
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#38
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Replacing a fused CU ?
On Sat, 2 Aug 2008 20:04:11 +0100, John W. wrote:
Yes, when I moved into this place some years ago each fuse was wired with fuse wire that went from one screw, round the other and back to the first... Our place, when we lived in in France, had cartridge fuses and, following that experience, I now much prefer rewireable ones. I always find it difficult soldering the fuse wire to the cartridge ends... Geo |
#39
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Replacing a fused CU ?
Andy Hall wrote:
What are the small grey wires at the bottom? Part of the automation system? MK RCBOs have a dedicated earth connection on each device. Not so commonly found on other brands... -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#40
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Replacing a fused CU ?
John Rumm wrote:
Andy Hall wrote: What are the small grey wires at the bottom? Part of the automation system? MK RCBOs have a dedicated earth connection on each device. Not so commonly found on other brands... Sorry, brain fart, make that Mem! (MK and Hager are similar though IIRC) -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
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