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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the
middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i |
#2
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On 10/19/2013 4:44 PM, Ignoramus23452 wrote:
I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i I would turn it so the bulge is up, place a 1/2 stick under each end and let your kids jump on it. Paul |
#3
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On 2013-10-19, Ignoramus23452 wrote:
I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the Sorry. I just came home from a little party, that's why I mis-wrote some things. 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. To add to that, I can somewhat deflect this plate using jacks and chain. i |
#4
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![]() "Ignoramus23452" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the Sorry. I just came home from a little party, that's why I mis-wrote some things. 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. To add to that, I can somewhat deflect this plate using jacks and chain. i Shaped charges at the right locations will do it. Det cord with a tamper will also work. Heat and Beat. Best Regards Tom. |
#5
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![]() 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. Heavy forklift between strategically-placed supports. You have both, Ig. |
#6
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![]() So if I have this right the bow is in the 10' dimension, so if you put a 5' long spacer on the ground at each 5' end and rested the 5' ends of the plate on them, with the bow up, and then stepped on the plate really hard in the center it would now be straight? If so, a concentrated load of 10,000 lbs would deflect it 5.9" and the maximum stress in the plate (at the center) would be 53,000 lbs which should be about the yield point. So get two 6" thick beams to support the ends, put a 5' long plate a foot or so wide and at least 3/4" thick across the middle of the 10' span parallel to the end beams to spread the load in the 5' direction, and drive over it with one front tire of your semi. There should be just enough room to get one tire on the middle plate and have one end of the plate just clear the other front tire, and you should have more than 7" of ground clearance. I'd make a short ramp to get the tire up to the level of the plate, then drive across until the tire almost comes off, then remove the ramp and back off the side you came up on so when it unloads and snaps and bounces it won't hit anything on the underside of your truck. Hopefully the tractor is heavy enough to flex the plate all the to the ground which should just make it yield. If not, load up the trailer :-). If the first pass doesn't get it, add a 1/4 or 1/2" spacer to the top of each end beam so it flexes a little further and try again. Or drive over it with your biggest forklift if it is heavier, but you will have all the wheels on the plate at once and the load will be spread out much further. Or use the forklift to stack up 10,000 lbs of scrap steel in a line across the center one pallet or chunk at a time. Or put a column in the middle with a jack and a loop of chain running from each end over the top of the jack so it looks like you are cocking a giant crossbow. I think that would be very dangerous, though if anything slipped so don't do that. However you flex the plate, you need at least 10,000 lbs of force and you need to flex it about 6" to get it to yield (assuming a yield strength of about 50 ksi). ----- Regards, Carl Ijames "Ignoramus23452" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the Sorry. I just came home from a little party, that's why I mis-wrote some things. 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. To add to that, I can somewhat deflect this plate using jacks and chain. i |
#7
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On Sat, 19 Oct 2013 18:44:23 -0500, Ignoramus23452
wrote: I have a 3/4" thick steel plate that is 3/4" thick. Amazing! Simply amazing, Ig. How did you determine that? thud It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. Is there any curvature across the 5' direction? What is your reason for wanting it precisely flat? You -might- get the bend out by placing 1/2" strips on each end, with the bow up, and let the thing sag, perhaps with a bit of weight on top in the area it's bowed. The reason it's there is probably a 3 degree Centigrade difference between the top and bottom during rollout. (SWAG) It would probably pull out during welding if attached to a perimeter frame. 1/4" in ten feet (of a whole lotta metal) ain't a whole lotta bow...unless it's for a surface plate. Does it flatten if you walk on it? Heat or brute force might give you ripples while trying to take out the bow. -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
#8
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On Sat, 19 Oct 2013 18:52:38 -0500, Ignoramus23452
wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the Sorry. I just came home from a little party, that's why I mis-wrote some things. 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. To add to that, I can somewhat deflect this plate using jacks and chain. i Don't let the kids jump on it; drive your big truck on it. -- Cheers, John B. |
#9
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On 10/19/2013 7:52 PM, Paul Drahn wrote:
On 10/19/2013 4:44 PM, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i I would turn it so the bulge is up, place a 1/2 stick under each end and let your kids jump on it. Paul As long as the kids are driving trucks! |
#10
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On 10/19/2013 8:31 PM, Lloyd E. Sponenburgh wrote:
5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. Heavy forklift between strategically-placed supports. You have both, Ig. Winner! |
#11
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On 10/19/2013 8:42 PM, Larry Jaques wrote:
On Sat, 19 Oct 2013 18:44:23 -0500, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. Amazing! Simply amazing, Ig. How did you determine that? thud Vodka! |
#12
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On 2013-10-20, Tom Gardner Mars@Tacks wrote:
On 10/19/2013 7:52 PM, Paul Drahn wrote: On 10/19/2013 4:44 PM, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i I would turn it so the bulge is up, place a 1/2 stick under each end and let your kids jump on it. Paul As long as the kids are driving trucks! OK, seriously: I can deflect this plate enough to become straight, temporarily. As soon as I remove the deflecting force (forklift or jack with chain), the plate returns back to original position. The "ridge" goes along the longer dimension. i |
#13
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On 10/19/2013 06:52 PM, Ignoramus23452 wrote:
On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the Sorry. I just came home from a little party, that's why I mis-wrote some things. 5x10 ft plate that is 3/4 inch thick. middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. To add to that, I can somewhat deflect this plate using jacks and chain. Does it need to be clean on both sides? If not, a couple of weld beads run across the convex side should pull it back straight. Shouldn't take much. -- Bob Nichols AT comcast.net I am "RNichols42" |
#14
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"Ignoramus8008" wrote in message
OK, seriously: I can deflect this plate enough to become straight, temporarily. As soon as I remove the deflecting force (forklift or jack with chain), the plate returns back to original position. The "ridge" goes along the longer dimension i You need to deflect it past straight until it yields. If you have a way to measure the distance moved and the bending force, like the oil pressure in a jack, you'll see and maybe feel the force stop increasing when you reach the yield point of the metal. I straightened some scrap channel iron by chaining the crooked piece to two others in the center of the curve and jacking one end apart a measured distance, increasing the distance by small increments until the single piece was straight by eye after releasing the force. This needs to be done carefully with everything safety-chained together as ~2000 lbs of force stored a lot of crossbow spring power in the steel. Perhaps you could shim up one edge of the plate and drive the truck or forklift to a mark near the center, slowly increasing either the shimmed height or the distance you drive the vehicle as long as it's more than heavy enough. If the plate hits the floor under the wheels you control how far you bend it by the shim height, without having to fine-tune the weight of the vehicle. jsw |
#15
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On 10/19/2013 4:44 PM, Ignoramus23452 wrote:
I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i Use a OA torch with big rosebud and heat the bulge to dark red, let it cool and shrink |
#16
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On Sat, 19 Oct 2013 18:44:23 -0500, Ignoramus23452
wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i If using shims and weight possible you can do that. But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Probably easiest though for you would be to use wieght and shims. The plate would need to be shimmed a certain distance above the floor and then the weight applied. By increasing the shim height you will be able to increase the amount of deflection. The plate will need to be deflected quite a bit before it starts to take a permanent set in the direction opposite to the set it has now. But as soon as this happens it will require much less added deflection to get even more set. So shim up one edge, add the weight, remove the weight, check to see if plate is starting to flatten, add more shim, and repeat. If you do bend it too far you can turn it over and repeat the process. But if you do this be aware that it will require much less deflection for a certain amount of set than it did when working on the other side. I personally would try the heat and cool method first if I had the torches because there will be less likelyhood of the plate warping again over time. But the bending method will work. I know because I have straightened many shafts and plates. Eric |
#17
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#18
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On 2013-10-20, Ignoramus8008 wrote:
On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i |
#19
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On Sun, 20 Oct 2013 13:26:02 -0500, Ignoramus8008
wrote: On 2013-10-20, Ignoramus8008 wrote: On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i You'll need to at least 900F in order to get any significant reduction in the yield strength of the steel. Keep in mind that if you get this to work, you'll end up with a plate with waves rather a single hump. The plate will be flatter overall, but wavy nonetheless. Mechanical bending will result in small waves as well. http://www.fhwa.dot.gov/bridge/steel/02.cfm -- Ned Simmons |
#20
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On Sun, 20 Oct 2013 10:09:49 -0700, "T.Alan Kraus"
wrote: On 10/19/2013 4:44 PM, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i Use a OA torch with big rosebud and heat the bulge to dark red, let it cool and shrink This is great info, thanks. I had heard this before, but didn't remember which side. Now that you say it, it makes sense. My welding table top isn't as massive as Ig's, 30" x 8' x 1/2", but has a 1/8" bow in the other direction. I bolted it to the table frame, so easy to remove (with an engine hoist). I do have a weed burner. Thanks again, Pete Keillor |
#21
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On Sun, 20 Oct 2013 15:08:58 -0400, Ned Simmons
wrote: On Sun, 20 Oct 2013 13:26:02 -0500, Ignoramus8008 wrote: On 2013-10-20, Ignoramus8008 wrote: On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i You'll need to at least 900F in order to get any significant reduction in the yield strength of the steel. Keep in mind that if you get this to work, you'll end up with a plate with waves rather a single hump. The plate will be flatter overall, but wavy nonetheless. Mechanical bending will result in small waves as well. http://www.fhwa.dot.gov/bridge/steel/02.cfm Greetings Ned, I have flame straightened some pretty thickstuff, though not 3/4 thick. I did not notice significant waviness. Thinking about it though makes me think that some waviness would occur. Eric |
#22
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On Sun, 20 Oct 2013 13:26:02 -0500, Ignoramus8008
wrote: On 2013-10-20, Ignoramus8008 wrote: On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i Red heat is best. The metal needs to be soft enough to move easily. And then the hose. And for a large radius bend it is best if the heated area is spread out over the bent area, with the center being hottest. You would probably be best served by trying the technique on a piece of scrap to get a feel of how thw metal is going to move. I learned how to flame straighten in welding class years ago and like anything practice helps. If you were doing the sheet metal on a car then lower heat would be OK since you don't want drastic changes. By the way, the legs of the Space Needle in Seattle were flame bent. They just used torches and water. Eric |
#23
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![]() wrote in message ... On Sun, 20 Oct 2013 13:26:02 -0500, Ignoramus8008 wrote: On 2013-10-20, Ignoramus8008 wrote: On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i Red heat is best. The metal needs to be soft enough to move easily. And then the hose. And for a large radius bend it is best if the heated area is spread out over the bent area, with the center being hottest. You would probably be best served by trying the technique on a piece of scrap to get a feel of how thw metal is going to move. I learned how to flame straighten in welding class years ago and like anything practice helps. If you were doing the sheet metal on a car then lower heat would be OK since you don't want drastic changes. By the way, the legs of the Space Needle in Seattle were flame bent. They just used torches and water. Eric Yup, dull red is enough. Get a spot started red and heat side to side and _never_ back up to heat the trailing line. Iron is body centered cubic at room temp and changes to face centered cubic at the correct heat. The plate will have a slight tendency to go the wrong way as the spot changes to fcc so it helps to resist this if you can. Most movement will happen as the spot cools back to bcc, shrinking as it cools. There is no need to quench with water, that is simply a time saver. There will be a line of upset metal proud of the surface and there is no way to avoid that. You'll have to grind it off later. This plate you're working on is a rather long path to heat and you have to keep the red spot steadily moving on so quenching with water is not gonna happen. Don't worry about that.... ;)} phil k. |
#24
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On Sun, 20 Oct 2013 15:08:58 -0400, Ned Simmons
wrote: On Sun, 20 Oct 2013 13:26:02 -0500, Ignoramus8008 wrote: On 2013-10-20, Ignoramus8008 wrote: On 2013-10-20, wrote: But you can also just use heat and water. Heating along the bulged side and then cooling will shrink the metal, eventually pulling it flat. You could use a big oxy-acetylene torch or a weed burner torch. I would use a weed burner, actually a few of them, to heat the full length of the bend all at once. Eric, thanks. I have a big "Belchfire" fuel/air torch. I may give it a try. OK, so, the way to do that would be: 1) Heat along the whole length with a belchfire torch, to perhaps 500 degrees F (measured with pyrometer) 2) Cool rapidly with garden hose spraying water on top right? i You'll need to at least 900F in order to get any significant reduction in the yield strength of the steel. Keep in mind that if you get this to work, you'll end up with a plate with waves rather a single hump. The plate will be flatter overall, but wavy nonetheless. Mechanical bending will result in small waves as well. That's why I warned against it. Most of the time, a bow is better than a set of ripples. Prettier, too. http://www.fhwa.dot.gov/bridge/steel/02.cfm Wow, comprehensive. -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
#25
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Thanks, guys. I am having second thoughts about the heat method, as I
do believe that it will make the surface wavy and odd shaped. I do know for sure that weight applied with a forklift and jacks/chains, will flatten the surface acceptably. Given this knowledge, I will just pull the surface from below using a welded on allthread and a brace/nut, pulling the plate down using a C channel as a brace. It should work. I have a 3/4" allthread available. |
#26
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In article ,
Ignoramus8008 wrote: Thanks, guys. I am having second thoughts about the heat method, as I do believe that it will make the surface wavy and odd shaped. I do know for sure that weight applied with a forklift and jacks/chains, will flatten the surface acceptably. Given this knowledge, I will just pull the surface from below using a welded on allthread and a brace/nut, pulling the plate down using a C channel as a brace. It should work. I have a 3/4" allthread available. Thats a healthy chunk os steel you have... lets see, 60" X 120" X .75 is 5,400 cubic inches. 5,400 cubic inches divided 1,728 is 3.13 cubic feet. Machinery's handbook claims steel weight of 491 lbs per cubic foot. So 3.13 cubic feet X 491 lbs comes to 1,536.83 lbs! (or .77 ton) Loads of surface area to boot... it'd take a bunch of extra 'manly man' torches to significantly heat it. Lets see for the surface area... 60 X 120 inches is 7,200 square inches, X 2 sides is 14,400 square inches. The edges add... 120 inches X 2 totaling 240... plus 2 X 60 inches for 120 inches for a circumference of 360 inches, times .75 inches for a total edge area of 270 square inches. (Another 1.88 square feet. 14,400 (total side) square inches + 270 (total edge) square inches gives an overall total surface area of 14,670 square inches. Divided by 144 comes to 101.88 square feet. 101.88 square feet radiates boat loads of heat... Erik (with the 'k', not a 'c') |
#27
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On Saturday, October 19, 2013 7:44:23 PM UTC-4, Ignoramus23452 wrote:
I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. i There is more than one way to do it. You can force it to be flat and then heat it to take out the stresses. You can force it past being flat so when released it returns to a straight position. Or you can heat the bulge and keep the rest of the plate cool, so the bulged metal yields but the rest of the plate does not yield. Then when it cools the plate will be flat. Dan |
#28
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On 2013-10-19, Ignoramus23452 wrote:
I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg i |
#29
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On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661
wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
#30
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On 2013-10-21, Larry Jaques wrote:
On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661 wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. Thanks Larry. 5x10 feet, 3/4" top, six legs, pretty nice table. i |
#31
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On Mon, 21 Oct 2013 14:39:12 -0500, Ignoramus25661
wrote: On 2013-10-21, Larry Jaques wrote: On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661 wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. Thanks Larry. 5x10 feet, 3/4" top, six legs, pretty nice table. Is this for you or for sale as a welding table? What's she weigh? -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
#32
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Posted to rec.crafts.metalworking
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On 2013-10-21, Larry Jaques wrote:
On Mon, 21 Oct 2013 14:39:12 -0500, Ignoramus25661 wrote: On 2013-10-21, Larry Jaques wrote: On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661 wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. Thanks Larry. 5x10 feet, 3/4" top, six legs, pretty nice table. Is this for you or for sale as a welding table? What's she weigh? For sale. I did not weigh it. Maybe 2,000 lbs. i |
#33
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Posted to rec.crafts.metalworking
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"Ignoramus25661" wrote in
message ... On 2013-10-21, Larry Jaques wrote: 5x10 feet, 3/4" top, six legs, pretty nice table. Is this for you or for sale as a welding table? What's she weigh? For sale. I did not weigh it. Maybe 2,000 lbs. i For quick estimates, 1" steel weighs 40 lbs per square foot. Fractional thicknesses are easily figured as 5 Lbs per 1/8 inch, i.e 3/4" equals 30 Lbs per square foot. http://www.turnersteelcoinc.com/html/plates.html |
#34
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On 2013-10-21, Jim Wilkins wrote:
"Ignoramus25661" wrote in message ... On 2013-10-21, Larry Jaques wrote: 5x10 feet, 3/4" top, six legs, pretty nice table. Is this for you or for sale as a welding table? What's she weigh? For sale. I did not weigh it. Maybe 2,000 lbs. i For quick estimates, 1" steel weighs 40 lbs per square foot. Fractional thicknesses are easily figured as 5 Lbs per 1/8 inch, i.e 3/4" equals 30 Lbs per square foot. http://www.turnersteelcoinc.com/html/plates.html I wrote a little scrap calculator webpage that I find handy. http://www.algebra-inc.com/scrap.mpl i |
#35
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![]() "Ignoramus25661" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg i Channels underneath? Would have been nice to know that in the OP, eih? ;)} We went off on all kinds of wild tangents on how to do it.... heh heh... but it was fun and you got the table flat! Good thing you just went ahead and did it the way the guys in the shop wanted to do it. phil k. |
#36
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On Monday, October 21, 2013 5:12:56 PM UTC-7, Phil Kangas wrote:
"Ignoramus25661" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg i Channels underneath? Would have been nice to know that in the OP, eih? ;)} We went off on all kinds of wild tangents on how to do it.... heh heh... but it was fun and you got the table flat! Good thing you just went ahead and did it the way the guys in the shop wanted to do it. phil k. Hope you suckers had fun with iggy's latest post asking for help that lacked the proper information up front. It isn't the first time iggy has pulled this bull**** and it won't be the last time. iggy almost always leaves out significant information when he asks for help. In doing so it frequently sends responders willing to provide help to iggy's moronic posts on a wild goose chase. I think a sick little **** like iggy gets off on doing this because he does it so often. |
#37
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On 2013-10-22, Phil Kangas wrote:
"Ignoramus25661" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg i Channels underneath? Would have been nice to know that in the OP, Well, we added the channels to straighten that table. eih? ;)} We went off on all kinds of wild tangents on how to do it.... heh heh... but it was fun and you got the table flat! Good thing you just went ahead and did it the way the guys in the shop wanted to do it. phil k. It worked out pretty good. After straightening, the most un-straightness was the thickness of a credit card. i |
#38
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On Monday, October 21, 2013 5:34:50 PM UTC-7, Ignoramus25661 wrote:
On 2013-10-22, Phil Kangas wrote: "Ignoramus25661" wrote in message ... On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg i Channels underneath? Would have been nice to know that in the OP, Well, we added the channels to straighten that table. eih? ;)} We went off on all kinds of wild tangents on how to do it.... heh heh... but it was fun and you got the table flat! Good thing you just went ahead and did it the way the guys in the shop wanted to do it. phil k. It worked out pretty good. After straightening, the most un-straightness was the thickness of a credit card. i That's not the point you ****ing asshole and you know it. I hope one of these days one of the guys who works for you has enough of your bull**** and lets you have it. No one deserves it more than you do. |
#39
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The only thing I can come up with is flat feet under the circles of
death. Spread the weight so on dirt it won't sink. Martin On 10/21/2013 2:39 PM, Ignoramus25661 wrote: On 2013-10-21, Larry Jaques wrote: On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661 wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. Thanks Larry. 5x10 feet, 3/4" top, six legs, pretty nice table. i |
#40
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On Mon, 21 Oct 2013 16:25:37 -0500, Ignoramus25661
wrote: On 2013-10-21, Larry Jaques wrote: On Mon, 21 Oct 2013 14:39:12 -0500, Ignoramus25661 wrote: On 2013-10-21, Larry Jaques wrote: On Mon, 21 Oct 2013 11:03:33 -0500, Ignoramus25661 wrote: On 2013-10-19, Ignoramus23452 wrote: I have a 3/4" thick steel plate that is 3/4" thick. It is bowed in the middle along its length. The worst un-straightness is in the middle and it is appx. 1/4". I would like to straighten it. How can I realistically do it, if at all. A followup: We straightened it with a hydraulic jack and chain. Welded three 6x3 steel channels underneath to keep it straight, using jack as each support was welded. Right now, the worst un-straightness across the whole table, is no more than thickness of one credit card. http://igor.chudov.com/tmp/table.jpg Wow! That's one helluva table, Ig. Congrats on your success. Thanks Larry. 5x10 feet, 3/4" top, six legs, pretty nice table. Is this for you or for sale as a welding table? What's she weigh? For sale. I did not weigh it. Maybe 2,000 lbs. You'll likely make as much moving it as the sale nets you. Or do you do rigging of your own sales? -- It takes as much energy to wish as to plan. --Eleanor Roosevelt |
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