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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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weld this to that
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I
intend to use 7018. What can I expect in brittleness? I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were required with an 8' cheater pipe. I was really impressed. There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose. This will be fun to field test in a DT or UUF mode. (Destructive Testing, and Use Until Failure) Steve |
#2
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weld this to that
On 2012-07-02, Steve B wrote:
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. What can I expect in brittleness? I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were required with an 8' cheater pipe. I was really impressed. There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose. This will be fun to field test in a DT or UUF mode. (Destructive Testing, and Use Until Failure) Steve Will the loads be anywhere close to the working load rating of the shackle? If not, I personally would not worry too much. i |
#3
Posted to rec.crafts.metalworking
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weld this to that
On Mon, 2 Jul 2012 15:22:03 -0700, "Steve B" wrote:
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. What can I expect in brittleness? I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were required with an 8' cheater pipe. I was really impressed. There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose. This will be fun to field test in a DT or UUF mode. (Destructive Testing, and Use Until Failure) Steve If it is mild steel you should not loose much. The SECRET is to drill the shackle for a tight fit over the rod and chamfer the end of the rod and the hole where the rod comes through on both sides, welding it on the back side - basically a "plug weld" Definitely do it with a stick welder - much easier to get a good job than using a wire-feed. The chamfer on the hole where the rod comes through eliminates a sharp stress rizer, and welding the back, plug style, keeps the heat affected zone back in the "supported" area instead of out beyond the exposed weld. |
#4
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weld this to that
"Steve B" wrote in message ... I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. ... There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose.... Steve Now that it's too late to thread it in a lathe, http://www.plumbersurplus.com/images...422-214425.jpg jsw |
#5
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weld this to that
On 2012-07-03, Jim Wilkins wrote:
"Steve B" wrote in message ... I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. ... There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose.... Steve Now that it's too late to thread it in a lathe, http://www.plumbersurplus.com/images...422-214425.jpg I have a bucket of those for sale |
#6
Posted to rec.crafts.metalworking
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weld this to that
"Ignoramus9096" wrote in message ... On 2012-07-02, Steve B wrote: I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. What can I expect in brittleness? I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were required with an 8' cheater pipe. I was really impressed. There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose. This will be fun to field test in a DT or UUF mode. (Destructive Testing, and Use Until Failure) Steve Will the loads be anywhere close to the working load rating of the shackle? If not, I personally would not worry too much. i The shackle is rated for 3.25 tons. The most we will be skidding is between 500 and 1,000#. No lifting, and this will be used only to manipulate the logs onto the trailer. Steve |
#7
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weld this to that
On 2012-07-03, Steve B wrote:
"Ignoramus9096" wrote in message ... On 2012-07-02, Steve B wrote: I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I intend to use 7018. What can I expect in brittleness? I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were required with an 8' cheater pipe. I was really impressed. There isn't much of a way to make an attachment point without some welding, and I know that will affect the properties. I just wonder how much I am going to lose. This will be fun to field test in a DT or UUF mode. (Destructive Testing, and Use Until Failure) Steve Will the loads be anywhere close to the working load rating of the shackle? If not, I personally would not worry too much. i The shackle is rated for 3.25 tons. The most we will be skidding is between 500 and 1,000#. No lifting, and this will be used only to manipulate the logs onto the trailer. Then you will be fine. I would worry about other things, not the shackle breaking.. Next time, heat the rod to red hot prior to brnding. O/A works great for this. i |
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