Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default weld this to that

I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I
intend to use 7018.

What can I expect in brittleness?

I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my
bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were
required with an 8' cheater pipe. I was really impressed.

There isn't much of a way to make an attachment point without some welding,
and I know that will affect the properties. I just wonder how much I am
going to lose.

This will be fun to field test in a DT or UUF mode. (Destructive Testing,
and Use Until Failure)

Steve


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On 2012-07-02, Steve B wrote:
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I
intend to use 7018.

What can I expect in brittleness?

I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my
bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were
required with an 8' cheater pipe. I was really impressed.

There isn't much of a way to make an attachment point without some welding,
and I know that will affect the properties. I just wonder how much I am
going to lose.

This will be fun to field test in a DT or UUF mode. (Destructive Testing,
and Use Until Failure)

Steve



Will the loads be anywhere close to the working load rating of the
shackle?

If not, I personally would not worry too much.

i
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On Mon, 2 Jul 2012 15:22:03 -0700, "Steve B" wrote:

I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel. I
intend to use 7018.

What can I expect in brittleness?

I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used my
bare hands. Nah, I used a cheater bar. Well, actually, a friend and I were
required with an 8' cheater pipe. I was really impressed.

There isn't much of a way to make an attachment point without some welding,
and I know that will affect the properties. I just wonder how much I am
going to lose.

This will be fun to field test in a DT or UUF mode. (Destructive Testing,
and Use Until Failure)

Steve

If it is mild steel you should not loose much. The SECRET is to
drill the shackle for a tight fit over the rod and chamfer the end of
the rod and the hole where the rod comes through on both sides,
welding it on the back side - basically a "plug weld" Definitely do
it with a stick welder - much easier to get a good job than using a
wire-feed. The chamfer on the hole where the rod comes through
eliminates a sharp stress rizer, and welding the back, plug style,
keeps the heat affected zone back in the "supported" area instead of
out beyond the exposed weld.

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Default weld this to that


"Steve B" wrote in message
...
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled
steel. I intend to use 7018.
...
There isn't much of a way to make an attachment point without some
welding, and I know that will affect the properties. I just wonder
how much I am going to lose....

Steve


Now that it's too late to thread it in a lathe,
http://www.plumbersurplus.com/images...422-214425.jpg

jsw


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Default weld this to that

On 2012-07-03, Jim Wilkins wrote:

"Steve B" wrote in message
...
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled
steel. I intend to use 7018.
...
There isn't much of a way to make an attachment point without some
welding, and I know that will affect the properties. I just wonder
how much I am going to lose....

Steve


Now that it's too late to thread it in a lathe,
http://www.plumbersurplus.com/images...422-214425.jpg


I have a bucket of those for sale


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"Ignoramus9096" wrote in message
...
On 2012-07-02, Steve B wrote:
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel.
I
intend to use 7018.

What can I expect in brittleness?

I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used
my
bare hands. Nah, I used a cheater bar. Well, actually, a friend and I
were
required with an 8' cheater pipe. I was really impressed.

There isn't much of a way to make an attachment point without some
welding,
and I know that will affect the properties. I just wonder how much I am
going to lose.

This will be fun to field test in a DT or UUF mode. (Destructive
Testing,
and Use Until Failure)

Steve



Will the loads be anywhere close to the working load rating of the
shackle?

If not, I personally would not worry too much.

i


The shackle is rated for 3.25 tons. The most we will be skidding is between
500 and 1,000#. No lifting, and this will be used only to manipulate the
logs onto the trailer.

Steve


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Default weld this to that

On 2012-07-03, Steve B wrote:

"Ignoramus9096" wrote in message
...
On 2012-07-02, Steve B wrote:
I want to weld a 3/4" shackle to a 3/4" round rod of cold rolled steel.
I
intend to use 7018.

What can I expect in brittleness?

I cold bent the 3/4" rod into a J shape for a hook to skid logs. I used
my
bare hands. Nah, I used a cheater bar. Well, actually, a friend and I
were
required with an 8' cheater pipe. I was really impressed.

There isn't much of a way to make an attachment point without some
welding,
and I know that will affect the properties. I just wonder how much I am
going to lose.

This will be fun to field test in a DT or UUF mode. (Destructive
Testing,
and Use Until Failure)

Steve



Will the loads be anywhere close to the working load rating of the
shackle?

If not, I personally would not worry too much.

i


The shackle is rated for 3.25 tons. The most we will be skidding is between
500 and 1,000#. No lifting, and this will be used only to manipulate the
logs onto the trailer.


Then you will be fine. I would worry about other things, not the
shackle breaking..

Next time, heat the rod to red hot prior to brnding. O/A works great
for this.

i
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