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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Atlas Lathe
"DoN. Nichols" wrote: On 2012-02-13, Michael A. Terrell ? wrote: ? ? I see some gears for sale on Ebay, and some he ??http://www.blueridgemachinery.com/ca..._catalog.html? I love that "POR" (Price On Request) marking on lots of them. :-) No kidding. I walk out of a store when I see things with no prices. ? He said that his dad was a machinist, and that he's been moving machine ? tools for 30 years. He didn't use the word Rigging, so that makes me ? think he just drove the truck from site to site. :-) Well ... you don't *need* rigging when moving a 6" or even a 12" Atlas lathe. :-) He claimed that he had moved machinery for 30 years. ? How hard would it be to modify it to use a stepper or servo drive? Not at all difficult for use while *turning*. However, for threading, it gets a lot trickier. You need a way to send the speed and angular position of the spindle to control the feed. Yes, it can be done, but you are good way towards a CNC machine by then, so you might as well go the whole way. :-) Add an encoder on the spindle to read the actual speed and use that to set the timing, then the processor generates the drive in sync for whatever ratio you need. Not as ridgid as gears, but will let you do small jobs OK. ? The last lathe I used was a worn out navy surplus lathe in high ? school. Both of which are long gone. So -- you should be able to deal with this one as well. Certainly not be seriously disappointed, anyway. :-) Since most parts will be small, I should be able to get by with almost any old lathe. the only other lathe that was availible in the area was over 16 feet long, and wouldn't fit in my shop even though all it would have cost was hauling it across town. ? I doubt that the new high school even has a metal shop, but they ? spent millions on the football field. Sigh! Indeed. I took Metal Shop, Wood Shop and Drafting in Jr high school, then two years of Electronics and another year of wood shop in high school. The Electronics classes were held in the metal shop and taught by the same teacher so we had access to all the tools, if our classwork was done and for an hour after school every day. It's the same shop that I used for a classroom to teach a night adult education course on small appliance repair, while I was still in high school. -- You can't have a sense of humor, if you have no sense. |
#42
Posted to rec.crafts.metalworking
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Atlas Lathe
"DoN. Nichols" wrote: On 2012-02-13, Michael A. Terrell ? wrote: ? ? Jim Wilkins wrote: ?? ?? "David Billington" ? wrote in message ?? ... ?? ? Michael A. Terrell wrote: ?? ?? ?? How hard would it be to modify it to use a stepper or servo drive? ?? ? ?? ?? The last lathe I used was a worn out navy surplus lathe in high ?? ?? school. ?? ?? Why? ?? ?? The power longitudinal and cross feeds, if it has them, should still be good ?? enough to rough-turn stock close enough. If it's worn you may have to ?? manually finish diameters to measured size in short sections anyway. The 6" Atlas won't have power feeds -- either axis (unless you count using the leadscrew and half nuts). I'm not sure whether any of the 12" or 10" Atlas machines ever had it or not. Some South Bend lathes had it, some did not. My 12x24" Clausing has both. ? I was just curious. I like to build things and it was just an idea ? for a project, someday. Sounds good. If you get it as a project, you should be fine. (You may have to have the bed re-ground, depending on how worn it happens to be.) That is yet to be determined. -- You can't have a sense of humor, if you have no sense. |
#43
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Atlas Lathe
"Michael A. Terrell" wrote:
Add an encoder on the spindle to read the actual speed and use that to set the timing, then the processor generates the drive in sync for whatever ratio you need. Not as ridgid as gears, but will let you do small jobs OK. Well for threading You also need to be able to sync not just to spindle speed, but to spindle position, unless you are going to cut that thread in a single pass. Thus you also need an index pulse. jk |
#44
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Atlas Lathe
jk wrote: "Michael A. Terrell" ? wrote: ? ? Add an encoder on the spindle to read the actual speed and use that ?to set the timing, then the processor generates the drive in sync for ?whatever ratio you need. Not as ridgid as gears, but will let you do ?small jobs OK. ? Well for threading You also need to be able to sync not just to spindle speed, but to spindle position, unless you are going to cut that thread in a single pass. Thus you also need an index pulse. It does need indexed but I was thinking of absolute position encoding, which would take care of both. -- You can't have a sense of humor, if you have no sense. |
#45
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Atlas Lathe
On 2012-02-14, Michael A. Terrell wrote:
jk wrote: "Michael A. Terrell" ? wrote: ? ? Add an encoder on the spindle to read the actual speed and use that ?to set the timing, then the processor generates the drive in sync for ?whatever ratio you need. Not as ridgid as gears, but will let you do ?small jobs OK. ? Well for threading You also need to be able to sync not just to spindle speed, but to spindle position, unless you are going to cut that thread in a single pass. Thus you also need an index pulse. It does need indexed but I was thinking of absolute position encoding, which would take care of both. Most encoders don't have absolute position encoding. That requires multiple tracks to generate binary (or more likely, gray code, which is designed so only one bit changes at a time, so it is harder to miss something). Most rotary encoders on spindles have only two tracks -- one has only one hole, to show the index point, and the other has as many holes as needed for the resolution. If you are counting pulses, reset to zero every time the index passes. Yes, I have some encoders which give binary data, but they are a bit fragile to use on a machine tool, and in particular, they depend on a single long filament lamp to illuminate all the tracks and sensors. Those lamps are made of unobtanium, so if you design and build a tool using one, and the lamp dies, you have to re-do the design. (Yes, you probably could do it using LEDs instead of a lamp, but still getting that narrow line of illumination will be tricky, especially inside the small housing provided. Better to have the two track encoder (index and count), and set up a quadrature detector, so you can count the counter up or down depending on which direction the spindle moves in at the moment. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#46
Posted to rec.crafts.metalworking
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Atlas Lathe
"DoN. Nichols" wrote: On 2012-02-14, Michael A. Terrell wrote: jk wrote: "Michael A. Terrell" ? wrote: ? ? Add an encoder on the spindle to read the actual speed and use that ?to set the timing, then the processor generates the drive in sync for ?whatever ratio you need. Not as ridgid as gears, but will let you do ?small jobs OK. ? Well for threading You also need to be able to sync not just to spindle speed, but to spindle position, unless you are going to cut that thread in a single pass. Thus you also need an index pulse. It does need indexed but I was thinking of absolute position encoding, which would take care of both. Most encoders don't have absolute position encoding. That requires multiple tracks to generate binary (or more likely, gray code, which is designed so only one bit changes at a time, so it is harder to miss something). Most rotary encoders on spindles have only two tracks -- one has only one hole, to show the index point, and the other has as many holes as needed for the resolution. If you are counting pulses, reset to zero every time the index passes. Yes, I have some encoders which give binary data, but they are a bit fragile to use on a machine tool, and in particular, they depend on a single long filament lamp to illuminate all the tracks and sensors. Those lamps are made of unobtanium, so if you design and build a tool using one, and the lamp dies, you have to re-do the design. (Yes, you probably could do it using LEDs instead of a lamp, but still getting that narrow line of illumination will be tricky, especially inside the small housing provided. Better to have the two track encoder (index and count), and set up a quadrature detector, so you can count the counter up or down depending on which direction the spindle moves in at the moment. AVAGO makes a lot of solid state sensors. I think they are the old semiconductor division of HP. http://www.newark.com/jsp/search/browse.jsp?N=502+2203+202064&Ntk=brand&Ntt=AVAGO&N tx= i had a pile of salvaged encoders from motors industrial high speed printers ant mainframe tape drives, but I'd have to look for them. Some used a lamp, while others were LED. Some end up on the surplus marked, as well. I would pick one that I had extras of, if I use either used, or surplus. -- You can't have a sense of humor, if you have no sense. |
#47
Posted to rec.crafts.metalworking
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Atlas Lathe
On Feb 14, 9:48*pm, "DoN. Nichols" wrote:
On 2012-02-14, Michael A. Terrell wrote: jk wrote: "Michael A. Terrell" ? wrote: ? ? * Add an encoder on the spindle to read the actual speed and use that ?to set the timing, then the processor generates the drive in sync for ?whatever ratio you need. *Not as ridgid as gears, but will let you do ?small jobs OK. ? Well for threading You also need to be able to sync not just to spindle speed, but to spindle position, unless you are going to cut that thread in a single pass. *Thus you also need an index pulse. * *It does need indexed but I was thinking of absolute position encoding, which would take care of both. * * * * Most encoders don't have absolute position encoding. *That requires multiple tracks to generate binary (or more likely, gray code, which is designed so only one bit changes at a time, so it is harder to miss something). * * * * Most rotary encoders on spindles have only two tracks -- one has only one hole, to show the index point, and the other has as many holes as needed for the resolution. *If you are counting pulses, reset to zero every time the index passes. *Yes, I have some encoders which give binary data, but they are a bit fragile to use on a machine tool, and in particular, they depend on a single long filament lamp to illuminate all the tracks and sensors. *Those lamps are made of unobtanium, so if you design and build a tool using one, and the lamp dies, you have to re-do the design. *(Yes, you probably could do it using LEDs instead of a lamp, but still getting that narrow line of illumination will be tricky, especially inside the small housing provided. * * * * Better to have the two track encoder (index and count), and set up a quadrature detector, so you can count the counter up or down depending on which direction the spindle moves in at the moment. * * * * Good Luck, * * * * * * * * DoN. -- An edge-lit strip of plexiglas would give you that "ribbon of light", long as you want. Could use incandescent or LED for the light(s). Stan |
#48
Posted to rec.crafts.metalworking
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Atlas Lathe
On 2012-02-16, Stanley Schaefer wrote:
On Feb 14, 9:48*pm, "DoN. Nichols" wrote: [ ... ] * * * * Most encoders don't have absolute position encoding. *That requires multiple tracks to generate binary (or more likely, gray code, which is designed so only one bit changes at a time, so it is harder to miss something). * * * * Most rotary encoders on spindles have only two tracks -- one has only one hole, to show the index point, and the other has as many holes as needed for the resolution. *If you are counting pulses, reset to zero every time the index passes. *Yes, I have some encoders which give binary data, but they are a bit fragile to use on a machine tool, and in particular, they depend on a single long filament lamp to illuminate all the tracks and sensors. *Those lamps are made of unobtanium, so if you design and build a tool using one, and the lamp dies, you have to re-do the design. *(Yes, you probably could do it using LEDs instead of a lamp, but still getting that narrow line of illumination will be tricky, especially inside the small housing provided. * * * * Better to have the two track encoder (index and count), and set up a quadrature detector, so you can count the counter up or down depending on which direction the spindle moves in at the moment. * * * * Good Luck, * * * * * * * * DoN. -- An edge-lit strip of plexiglas would give you that "ribbon of light", long as you want. Could use incandescent or LED for the light(s). With LED giving the longer life. The question being how much LED illumination would be needed to get the intensity the sensors want. The long filament lamps were run at a lower voltage so their life is longer. So probably an IR LED would work quite well there. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#49
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Atlas Lathe
On 2/11/2012 11:41 AM, Michael A. Terrell wrote:
I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? A lot may depend on how the gears got damaged. Did it fall off a truck going 60 mph? If simple cause and effect, my $50 would be smoking coming out of the wallet! Paul |
#50
Posted to rec.crafts.metalworking
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Atlas Lathe
Paul Drahn wrote: On 2/11/2012 11:41 AM, Michael A. Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? A lot may depend on how the gears got damaged. Did it fall off a truck going 60 mph? If simple cause and effect, my $50 would be smoking coming out of the wallet! I was too sick this week toget back to him. He said he may want to buy a rebuilt 225 slant six that's sitting in my garage. If he does, it'll pay for the lathe and the gears, plus some basic tooling. -- You can't have a sense of humor, if you have no sense. |
#51
Posted to rec.crafts.metalworking
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Atlas Lathe
"Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". -- You can't have a sense of humor, if you have no sense. |
#52
Posted to rec.crafts.metalworking
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Atlas Lathe
"Michael A. Terrell" wrote in message m... "Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". What lathe do you have now? jsw |
#53
Posted to rec.crafts.metalworking
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Atlas Lathe
Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... "Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". What lathe do you have now? None. -- You can't have a sense of humor, if you have no sense. |
#54
Posted to rec.crafts.metalworking
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Atlas Lathe
On 2012-04-24, Michael A. Terrell wrote:
"Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". O.K. I think that one could be obtained with a quick-change gearbox for threading, or the basket-of-gears change gears approach. I prefer the former, because it makes it more likely that speeds will be changed as appropriate for turning instead of leaving it at the last thread pitch setting used because of the mess and pain of building the right gear train for each application. Which gears are damaged is important. It is easy to replace the change gears on the basket-of-gears type, somewhat more difficult on the quick change, and quite expensive to fix if it happens to be the bull gear and back gear. But the price sounds good -- assuming that the ways are not badly worn, even if the Bull gear and back gear are damaged. If it is basket-of-gears, you hope that most of the change gears are still around and included. You may have to haunt eBay to find some replacements. Good Luck, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#55
Posted to rec.crafts.metalworking
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Atlas Lathe
"Michael A. Terrell" wrote in message ... Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... "Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". What lathe do you have now? None. Then it will be a great advance for you if it works at all. jsw |
#56
Posted to rec.crafts.metalworking
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Atlas Lathe
I won't sell it or trade - but I have an Atlas lathe book.
I can help on some stuff if you get it. Martin On 4/26/2012 8:26 AM, Jim Wilkins wrote: "Michael A. wrote in message ... Jim Wilkins wrote: "Michael A. wrote in message m... "Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". What lathe do you have now? None. Then it will be a great advance for you if it works at all. jsw |
#57
Posted to rec.crafts.metalworking
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Atlas Lathe
Jim Wilkins wrote: "Michael A. Terrell" wrote in message ... Jim Wilkins wrote: "Michael A. Terrell" wrote in message m... "Michael A. Terrell" wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? He finally told me it is supposed to be 10" * 36". What lathe do you have now? None. Then it will be a great advance for you if it works at all. Yes, A lot better than trying to do things with hand tools, or in a drill press. -- You can't have a sense of humor, if you have no sense. |
#58
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Atlas Lathe
Martin Eastburn wrote: I won't sell it or trade - but I have an Atlas lathe book. I can help on some stuff if you get it. Thanks. -- You can't have a sense of humor, if you have no sense. |
#59
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Atlas Lathe
On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote:
I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. |
#60
Posted to rec.crafts.metalworking
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Atlas Lathe
Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. |
#61
Posted to rec.crafts.metalworking
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Atlas Lathe
On Mon, 27 Aug 2012 18:37:47 -0400, "Michael A. Terrell"
wrote: Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. Im sure those of us that like you a lot..can provide some tooling and whatnot G Gunner One bleeding-heart type asked me in a recent interview if I did not agree that "violence begets violence." I told him that it is my earnest endeavor to see that it does. I would like very much to ensure - and in some cases I have - that any man who offers violence to his fellow citizen begets a whole lot more in return than he can enjoy. - Jeff Cooper |
#62
Posted to rec.crafts.metalworking
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Atlas Lathe
Gunner wrote: On Mon, 27 Aug 2012 18:37:47 -0400, "Michael A. Terrell" wrote: Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. Im sure those of us that like you a lot..can provide some tooling and whatnot G Thanks. |
#63
Posted to rec.crafts.metalworking
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Atlas Lathe
On Tue, 28 Aug 2012 19:42:09 -0400, "Michael A. Terrell"
wrote: Gunner wrote: On Mon, 27 Aug 2012 18:37:47 -0400, "Michael A. Terrell" wrote: Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. Im sure those of us that like you a lot..can provide some tooling and whatnot G Thanks. Let us know what it is, maybe a picture or two..and we can put you right in business. IVe got a bunch of MT1 stuff that will probably work..and a bunch of #2MT as well. And LOTS of HSS cutters. Got a grinder I hope? Gunner -- The essential differences between liberals and conservtives is that liberals could not exist without conservtives to defend their freedom and support them economicaly. Conservatives on the other hand, can exist and live quite well without liberals." |
#64
Posted to rec.crafts.metalworking
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Atlas Lathe
Gunner wrote: On Tue, 28 Aug 2012 19:42:09 -0400, "Michael A. Terrell" wrote: Gunner wrote: On Mon, 27 Aug 2012 18:37:47 -0400, "Michael A. Terrell" wrote: Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. Im sure those of us that like you a lot..can provide some tooling and whatnot G Thanks. Let us know what it is, maybe a picture or two..and we can put you right in business. IVe got a bunch of MT1 stuff that will probably work..and a bunch of #2MT as well. And LOTS of HSS cutters. Got a grinder I hope? Or three? Two that I've never plugged in, and the old workhorse made with the motor form a '50s Kenmore dryer. Then there are a couple angle grinders and at least one die grinder lost somewhere in the shop. |
#65
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Atlas Lathe
On Tue, 28 Aug 2012 21:17:29 -0400, "Michael A. Terrell"
wrote: Gunner wrote: On Tue, 28 Aug 2012 19:42:09 -0400, "Michael A. Terrell" wrote: Gunner wrote: On Mon, 27 Aug 2012 18:37:47 -0400, "Michael A. Terrell" wrote: Rex wrote: On Saturday, February 11, 2012 1:41:10 PM UTC-6, Michael Terrell wrote: I was offered an Atlas lathe the other day for $50. The owner said that there were two damaged gears. He is supposed to give me more information next week. Comments? Sounds like your basic TH42. PDF docs are all over the place for those. I have everything ever published for an Atlas in PDF format. Just drop me an email and I'll load you up. Thanks. I got some on Ebay, but I'm still waiting to pick up the lathe. I'll let you know what it is when I finally get it. Your PDFs may be cleaner than what I bought. The owner has it stashed behind a workbench, and it will be a half day's work for him to get it out. Just my luck that he's got too much business at the moment. Im sure those of us that like you a lot..can provide some tooling and whatnot G Thanks. Let us know what it is, maybe a picture or two..and we can put you right in business. IVe got a bunch of MT1 stuff that will probably work..and a bunch of #2MT as well. And LOTS of HSS cutters. Got a grinder I hope? Or three? Two that I've never plugged in, and the old workhorse made with the motor form a '50s Kenmore dryer. Then there are a couple angle grinders and at least one die grinder lost somewhere in the shop. Cool . Im sure I can find you a nice new 6" white wheel or 2 for doing tooling bits G. It might have an 1.25 hole in the center..but..first job for the lathe!!! Gunner -- The essential differences between liberals and conservtives is that liberals could not exist without conservtives to defend their freedom and support them economicaly. Conservatives on the other hand, can exist and live quite well without liberals." |
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