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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
On Thu, 30 Oct 2008 17:33:17 -0800, bart wrote:
Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTAL- CHAMBER-0_W0QQitemZ320301576211QQcmdZViewItem?_trksid=p328 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) I'm gonna say a bunch of stuff, some of which I'm not 100% sure of. So before you do anything actionable you should check on everything I say. In the sense that too much of it will cause biochemical changes in your body that will kill you, he's wrong. CO2 _is_ toxic. It's a lot _less_ toxic than a lot of other things, but your breathing is regulated by the level of CO2 in your blood. If I recall correctly too much CO2 will tend to make you hyperventilate at first, then it will overwhelm the regulatory system and you'll stop breathing. This is why deep-sea diving systems that use rebreathers have CO2-absorbing packs (with what, lime?) in spite of the hazards they pose (caustic fluid if you get water in it, I think). Just adding oxygen to your breath and re-breathing it will kill you, so I'm sure that dumping a bunch of CO2 in a room can't be good. Too little CO2 and you'll just stop breathing. Your body thinks you're better than fine, and the pump stops*. This is why medical oxygen has some CO2 mixed in. I honestly don't know if this thing is going to vent enough CO2 in there to be fatal. I'm pretty sure it won't be good, though. At the very least it'll make everyone in range uncomfortable without them necessarily knowing why (it'll feel very stuffy in there). Even chambers that use LN2 have to be vented, or at least be installed in ventilated rooms, and the rooms they're in are (I believe) supposed to have oxygen monitors present and operating. And this is all for a gas that simply isn't toxic at normal atmospheric pressures -- N2 + CO2 + O2 will keep you alive forever, but enough N2 will displace the oxygen in the air and you'll keel over without ever being aware of a problem. So I would think that your boss is demanding that you make your working environment unsafe, then he's demanding that you work in it. Not only do I not think it's wise to do as he says, I'm not even sure that it would be ethical to quit and keep your mouth shut about it (more on that later). Depending on how reasonable he is I would suggest that you do some web searching on the toxicity of CO2 and show him your results. It may make him think, and at least you will have tried. If you don't think that's wise, then much as I hate to say this** you should consider turning him in to your local OSHA. They're a bunch of pricks, but if LN2-cooled enviro chambers merit the level of care than I see them being treated with, a CO2-cooled enviro chamber can only be worse. In most states your boss won't be able to fire you for turning him in, but if he's an a**hole he can make you miserable in a million and one different ways. (such fights are never good -- it seems like the only people that come out unscathed by such experiences are a**holes to the point of being diseased). The problem with quietly getting another job is that you _know_ he's gonna tell your replacement to do exactly the same thing -- do you want to read about the death(s) in your local paper? Oregon _used_ to have a portion of their "OSHA" dedicated to helping employers set up a safe work place -- basically it was state-funded industrial hygienists who did _not_ report back to the enforcers, who would advise business on how to comply with the law. Your local government may have something like that, although I would have no clue of how you or your boss could go about finding them. * This is yet another example of how the human body is very poorly designed, if designed it is. A good designer would have taken high CO2 concentrations into account and made a better breathing controller. If we're designed then God was paying a bit too much attention to the production schedule instead of doing the engineering right. ** I find this very hard to write, because my father's company got absolutely reamed by a couple of disgruntled employees who turned him in to the state Accident Prevention Division. When that didn't damage him enough for their vindictive little hearts, they started sabotaging tooling and fixtures. When he fired them, they sued on the grounds that they had turned him in to APD. He won, but it was expensive, it lasted for almost two years, and it did _really bad_ things to employee moral (not to mention giving me some very ambivalent feelings toward government regulators). On the other hand, there's enough a**hole bosses around that you can't ignore them; OSHA cops are like any others -- you don't want them around unless you're in trouble, then you want them right there, immediately and in force. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html |
#2
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
Hi all,
I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B |
#3
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
bart wrote:
Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. So the wiring is already a fire hazard! And if the wiring is old and brittle I would bet the seals are the same. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. NOT a good thing. If you don't know how to work with it tell him to get someone else to set the damn thing up. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) VERY, VERY wrong. CO2 IS toxic. It will KILL YOU easily enough if it builds up. Your boss is an IDIOT. How can carbon dioxide affect my health? Carbon dioxide in its gas form is an asphyxiant, which cuts off the oxygen supply for breathing, especially in confined spaces. Exposure to concentrations of 10 percent or more of carbon dioxide can cause death, unconsciousness, or convulsions. Exposure may damage a developing fetus. Exposure to lower concentrations of carbon dioxide can cause hyperventilation, vision damage, lung congestion, central nervous system injury, abrupt muscle contractions, elevated blood pressure, and shortness of breath. Exposure can also cause dizziness, headache, sweating, fatigue, numbness and tingling of extremities, memory loss, nausea, vomiting, depression, confusion, skin and eye burns, and ringing in the ears. You may be more affected by exposure to carbon dioxide if you have a cardiac, lung, or blood disease or condition. CO2 is an acidic oxide: an aqueous solution turns litmus from blue to pink. CO2 is toxic in higher concentrations: 1% (10,000 ppm) will make some people feel drowsy. Concentrations of 7% to 10% cause dizziness, headache, visual and hearing dysfunction, and unconsciousness within a few minutes to an hour. http://www.uigi.com/carbondioxide.html ANY environmental chamber should have venting if it uses any compressed gas other than room air. I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. VERY STUPID IDEA. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Turn him in to OSHA. If he is willing to kill his employees to save a buck he deserves jail time. Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B -- Steve W. Near Cooperstown, New York ----== Posted via Pronews.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.pronews.com The #1 Newsgroup Service in the World! 100,000 Newsgroups ---= - Total Privacy via Encryption =--- |
#4
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
Tim Wescott wrote: On Thu, 30 Oct 2008 17:33:17 -0800, bart wrote: Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTAL- CHAMBER-0_W0QQitemZ320301576211QQcmdZViewItem?_trksid=p328 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) I'm gonna say a bunch of stuff, some of which I'm not 100% sure of. So before you do anything actionable you should check on everything I say. In the sense that too much of it will cause biochemical changes in your body that will kill you, he's wrong. CO2 _is_ toxic. It's a lot _less_ toxic than a lot of other things, but your breathing is regulated by the level of CO2 in your blood. If I recall correctly too much CO2 will tend to make you hyperventilate at first, then it will overwhelm the regulatory system and you'll stop breathing. This is why deep-sea diving systems that use rebreathers have CO2-absorbing packs (with what, lime?) in spite of the hazards they pose (caustic fluid if you get water in it, I think). Just adding oxygen to your breath and re-breathing it will kill you, so I'm sure that dumping a bunch of CO2 in a room can't be good. Too little CO2 and you'll just stop breathing. Your body thinks you're better than fine, and the pump stops*. This is why medical oxygen has some CO2 mixed in. I honestly don't know if this thing is going to vent enough CO2 in there to be fatal. I'm pretty sure it won't be good, though. At the very least it'll make everyone in range uncomfortable without them necessarily knowing why (it'll feel very stuffy in there). Even chambers that use LN2 have to be vented, or at least be installed in ventilated rooms, and the rooms they're in are (I believe) supposed to have oxygen monitors present and operating. And this is all for a gas that simply isn't toxic at normal atmospheric pressures -- N2 + CO2 + O2 will keep you alive forever, but enough N2 will displace the oxygen in the air and you'll keel over without ever being aware of a problem. So I would think that your boss is demanding that you make your working environment unsafe, then he's demanding that you work in it. Not only do I not think it's wise to do as he says, I'm not even sure that it would be ethical to quit and keep your mouth shut about it (more on that later). Depending on how reasonable he is I would suggest that you do some web searching on the toxicity of CO2 and show him your results. It may make him think, and at least you will have tried. If you don't think that's wise, then much as I hate to say this** you should consider turning him in to your local OSHA. They're a bunch of pricks, but if LN2-cooled enviro chambers merit the level of care than I see them being treated with, a CO2-cooled enviro chamber can only be worse. In most states your boss won't be able to fire you for turning him in, but if he's an a**hole he can make you miserable in a million and one different ways. (such fights are never good -- it seems like the only people that come out unscathed by such experiences are a**holes to the point of being diseased). The problem with quietly getting another job is that you _know_ he's gonna tell your replacement to do exactly the same thing -- do you want to read about the death(s) in your local paper? Oregon _used_ to have a portion of their "OSHA" dedicated to helping employers set up a safe work place -- basically it was state-funded industrial hygienists who did _not_ report back to the enforcers, who would advise business on how to comply with the law. Your local government may have something like that, although I would have no clue of how you or your boss could go about finding them. * This is yet another example of how the human body is very poorly designed, if designed it is. A good designer would have taken high CO2 concentrations into account and made a better breathing controller. If we're designed then God was paying a bit too much attention to the production schedule instead of doing the engineering right. ** I find this very hard to write, because my father's company got absolutely reamed by a couple of disgruntled employees who turned him in to the state Accident Prevention Division. When that didn't damage him enough for their vindictive little hearts, they started sabotaging tooling and fixtures. When he fired them, they sued on the grounds that they had turned him in to APD. He won, but it was expensive, it lasted for almost two years, and it did _really bad_ things to employee moral (not to mention giving me some very ambivalent feelings toward government regulators). On the other hand, there's enough a**hole bosses around that you can't ignore them; OSHA cops are like any others -- you don't want them around unless you're in trouble, then you want them right there, immediately and in force. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. If you find an instruction and safety manual for the chamber or a similar one and read that I expect you'll be fine. |
#5
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
In article ,
bart wrote: Just wanted another opinion. (And yes, I am looking for another job) Look harder Free men own guns - www(dot)geocities(dot)com/CapitolHill/5357/ ** Posted from http://www.teranews.com ** |
#6
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
"bart" wrote in message ... Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B CO2 can be dangerous. I spent a lot of time as an engineer in the brewing industry,and we worked with it all the time. The 1000psi solenoid is pretty low as co2 can reach 1200 psi on a hot day. We used conventional steel pipe and flaged fittings, but as you are only using small sizes flared stainless steel would probably be appropriate. Vent the room or you may kill someone |
#7
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
In article .com,
"Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn |
#8
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. |
#9
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
Grumpy wrote: "bart" wrote in message ... Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B CO2 can be dangerous. I spent a lot of time as an engineer in the brewing industry,and we worked with it all the time. The 1000psi solenoid is pretty low as co2 can reach 1200 psi on a hot day. We used conventional steel pipe and flaged fittings, but as you are only using small sizes flared stainless steel would probably be appropriate. I would suggest SS tubing and the Swage-lock fittings to avoid the tooling hassle of flared fittings. Vent the room or you may kill someone |
#10
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
And liquid CO2 will not cool anything, unless you make it cold, which I presume you plan to do by venting some of it into your "controlled space". "Pete C." wrote: Tim Wescott wrote: On Thu, 30 Oct 2008 17:33:17 -0800, bart wrote: Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTAL- CHAMBER-0_W0QQitemZ320301576211QQcmdZViewItem?_trksid=p328 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) I'm gonna say a bunch of stuff, some of which I'm not 100% sure of. So before you do anything actionable you should check on everything I say. In the sense that too much of it will cause biochemical changes in your body that will kill you, he's wrong. CO2 _is_ toxic. It's a lot _less_ toxic than a lot of other things, but your breathing is regulated by the level of CO2 in your blood. If I recall correctly too much CO2 will tend to make you hyperventilate at first, then it will overwhelm the regulatory system and you'll stop breathing. This is why deep-sea diving systems that use rebreathers have CO2-absorbing packs (with what, lime?) in spite of the hazards they pose (caustic fluid if you get water in it, I think). Just adding oxygen to your breath and re-breathing it will kill you, so I'm sure that dumping a bunch of CO2 in a room can't be good. Too little CO2 and you'll just stop breathing. Your body thinks you're better than fine, and the pump stops*. This is why medical oxygen has some CO2 mixed in. I honestly don't know if this thing is going to vent enough CO2 in there to be fatal. I'm pretty sure it won't be good, though. At the very least it'll make everyone in range uncomfortable without them necessarily knowing why (it'll feel very stuffy in there). Even chambers that use LN2 have to be vented, or at least be installed in ventilated rooms, and the rooms they're in are (I believe) supposed to have oxygen monitors present and operating. And this is all for a gas that simply isn't toxic at normal atmospheric pressures -- N2 + CO2 + O2 will keep you alive forever, but enough N2 will displace the oxygen in the air and you'll keel over without ever being aware of a problem. So I would think that your boss is demanding that you make your working environment unsafe, then he's demanding that you work in it. Not only do I not think it's wise to do as he says, I'm not even sure that it would be ethical to quit and keep your mouth shut about it (more on that later). Depending on how reasonable he is I would suggest that you do some web searching on the toxicity of CO2 and show him your results. It may make him think, and at least you will have tried. If you don't think that's wise, then much as I hate to say this** you should consider turning him in to your local OSHA. They're a bunch of pricks, but if LN2-cooled enviro chambers merit the level of care than I see them being treated with, a CO2-cooled enviro chamber can only be worse. In most states your boss won't be able to fire you for turning him in, but if he's an a**hole he can make you miserable in a million and one different ways. (such fights are never good -- it seems like the only people that come out unscathed by such experiences are a**holes to the point of being diseased). The problem with quietly getting another job is that you _know_ he's gonna tell your replacement to do exactly the same thing -- do you want to read about the death(s) in your local paper? Oregon _used_ to have a portion of their "OSHA" dedicated to helping employers set up a safe work place -- basically it was state-funded industrial hygienists who did _not_ report back to the enforcers, who would advise business on how to comply with the law. Your local government may have something like that, although I would have no clue of how you or your boss could go about finding them. * This is yet another example of how the human body is very poorly designed, if designed it is. A good designer would have taken high CO2 concentrations into account and made a better breathing controller. If we're designed then God was paying a bit too much attention to the production schedule instead of doing the engineering right. ** I find this very hard to write, because my father's company got absolutely reamed by a couple of disgruntled employees who turned him in to the state Accident Prevention Division. When that didn't damage him enough for their vindictive little hearts, they started sabotaging tooling and fixtures. When he fired them, they sued on the grounds that they had turned him in to APD. He won, but it was expensive, it lasted for almost two years, and it did _really bad_ things to employee moral (not to mention giving me some very ambivalent feelings toward government regulators). On the other hand, there's enough a**hole bosses around that you can't ignore them; OSHA cops are like any others -- you don't want them around unless you're in trouble, then you want them right there, immediately and in force. -- Tim Wescott Wescott Design Services http://www.wescottdesign.com Do you need to implement control loops in software? "Applied Control Theory for Embedded Systems" gives you just what it says. See details at http://www.wescottdesign.com/actfes/actfes.html Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. If you find an instruction and safety manual for the chamber or a similar one and read that I expect you'll be fine. jk |
#11
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Enviro chamber liquid CO2 question?
On Thu, 30 Oct 2008 17:33:17 -0800, bart wrote:
Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! Ordinary copper tubing isn't rated for that kind of pressure. Use steel or stainless. A visit to a good welding store should get you some knowledgable advice and the materials you'll need. All occupied spaces must be ventilated to some extent or the occupants would eventually suffocate. HVAC systems handle this for normal occupancy. Fresh air has a natural CO2 content of about 385 ppm. Due to the health risks associated with carbon dioxide exposure, the U.S. Occupational Safety and Health Administration says that average exposure for healthy adults during an eight-hour work day should not exceed 5,000 ppm (0.5%). 0.5% - 385ppm = 0.462%. An amount of CO2 necessary to approach this concentration could be released in a space once per air change. I think OSHA regs call for a minimum of 4 air changes per hour but there are various conditions that require more. Ask an HVAC expert about that or do a bit of web research on the subject. If you release 125 cubic feet of CO2 in 15 minutes (about one 5' tall cylinder, 4 air changes per hour), the room/space would need to contain about 27,000 cu ft of air to achieve the necessary dilution. With 10 ft ceilings that would be an area of 2700 sq ft. Scale accordingly for use of less CO2. I strongly doubt that your box will use CO2 at anywhere near this rate of 500 cu ft/hr. That'd be about 61 lb of liquid or dry ice. I recall using boxes like this 40 years ago. Some used liquid CO2, others dry ice. They weren't very big; a few cubic feet of capacity inside. They worked surprisingly well, holding set temp to within a couple of degrees. No special ventilation measures were used. A 10 lb block of dry ice lasted most of an 8 hour shift. |
#12
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Enviro chamber liquid CO2 question?
On Fri, 31 Oct 2008 14:53:19 +1100, "Grumpy"
wrote: CO2 can be dangerous. I spent a lot of time as an engineer in the brewing industry,and we worked with it all the time. The 1000psi solenoid is pretty low as co2 can reach 1200 psi on a hot day. We used conventional steel pipe and flaged fittings, but as you are only using small sizes flared stainless steel would probably be appropriate. Vent the room or you may kill someone 1200 PSI at hot room temperatures in a steel cylinder yes, but not in a Cryo Dewar style bottle - for those the 300 PSI solenoid would be plenty. And if you are getting it in bulk they will deliver in a big truck-mount tank and pump it into your dewar. Plus, most steel cylinders do not have a siphon inside for delivering liquid CO2 for use. For an enviro chamber you will be using the "Liquid" tap on the dewar, and counting on internal pressure to deliver the product - might even have to pressurize the dewar with shop air or Nitrogen to keep the flow constant. Or have an electric heater inside to keep the pressure up. -- Bruce -- |
#13
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
On Thu, 30 Oct 2008 23:18:46 -0500, the infamous "Pete C."
scrawled the following: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. Hey, Pete, have you old farts with the oxy carts seen this video? http://www.kewego.com/video/iLyROoaftIDS.html Oops, I thought I remembered her with O2. Sorry. (metal content, somewhere) -- Everything I did in my life that was worthwhile I caught hell for. -- Earl Warren |
#14
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Enviro chamber liquid CO2 question?
Larry Jaques wrote: On Thu, 30 Oct 2008 23:18:46 -0500, the infamous "Pete C." scrawled the following: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. Hey, Pete, have you old farts with the oxy carts seen this video? I'm not an old fart with an oxy cart, I'm a diver with an O2 emergency kit and an oxygen analyzer. |
#15
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Enviro chamber liquid CO2 question?
On Fri, 31 Oct 2008 08:53:01 -0500, the infamous "Pete C."
scrawled the following: Larry Jaques wrote: Hey, Pete, have you old farts with the oxy carts seen this video? I'm not an old fart with an oxy cart, I'm a diver with an O2 emergency kit and an oxygen analyzer. Aww, you're no fun at all, Pete. -- Everything I did in my life that was worthwhile I caught hell for. -- Earl Warren |
#16
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Enviro chamber liquid CO2 question?
Larry Jaques wrote: On Fri, 31 Oct 2008 08:53:01 -0500, the infamous "Pete C." scrawled the following: Larry Jaques wrote: Hey, Pete, have you old farts with the oxy carts seen this video? I'm not an old fart with an oxy cart, I'm a diver with an O2 emergency kit and an oxygen analyzer. Aww, you're no fun at all, Pete. Sadly, I've never been accused of being fun, well except when I'm making LN2 ice cream... |
#17
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Enviro chamber liquid CO2 question?
bart wrote:
Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). I think any 1/4" metal tubing should handle it fine. it is about 900 PSI in the bottle. Do you use this without a regulator? I guess so. Any, you want a siphon-tube bottle for the CO2. Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) It is a small chamber, unless the room is SEALED, I wouldn't worry about it. If you DO worry, just get a window fan and set it in the open door while it is running, should be plenty of ventilation. I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) I don't know about your regulatory environment, if there are OSHA inspectors popping in every week, you'd better go legal. Jon |
#18
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Enviro chamber liquid CO2 question?
jk wrote:
And liquid CO2 will not cool anything, unless you make it cold, which I presume you plan to do by venting some of it into your "controlled space". No, it goes through coils brazed to the sides of the chamber. There's an orifice at the solenoid valve, then the liquid expands in the coils at low pressure, absorbing lots of heat. Jon |
#19
Posted to rec.crafts.metalworking
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Enviro chamber liquid CO2 question?
In article .com,
"Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. They may use two bottles and a proportional mixing valve. Joe Gwinn |
#20
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Enviro chamber liquid CO2 question?
On Thu, 30 Oct 2008 23:43:59 -0500, Don Foreman
wrote: On Thu, 30 Oct 2008 17:33:17 -0800, bart wrote: All occupied spaces must be ventilated to some extent or the occupants would eventually suffocate. HVAC systems handle this for normal occupancy. Fresh air has a natural CO2 content of about 385 ppm. Due to the health risks associated with carbon dioxide exposure, the U.S. Occupational Safety and Health Administration says that average exposure for healthy adults during an eight-hour work day should not exceed 5,000 ppm (0.5%). 0.5% - 385ppm = 0.462%. An amount of CO2 necessary to approach this concentration could be released in a space once per air change. I think OSHA regs call for a minimum of 4 air changes per hour but there are various conditions that require more. Ask an HVAC expert about that or do a bit of web research on the subject. If you release 125 cubic feet of CO2 in 15 minutes (about one 5' tall cylinder, 4 air changes per hour), the room/space would need to contain about 27,000 cu ft of air to achieve the necessary dilution. With 10 ft ceilings that would be an area of 2700 sq ft. Scale accordingly for use of less CO2. I strongly doubt that your box will use CO2 at anywhere near this rate of 500 cu ft/hr. That'd be about 61 lb of liquid or dry ice. I recall using boxes like this 40 years ago. Some used liquid CO2, others dry ice. They weren't very big; a few cubic feet of capacity inside. They worked surprisingly well, holding set temp to within a couple of degrees. No special ventilation measures were used. A 10 lb block of dry ice lasted most of an 8 hour shift. Further to your comments, 40 years ago the rooms may have been far more "leaky" than they tend to be nowadays. 5% CO2 will cause unconsciousness in some individuals and 10% will eventually cause unconsciousness and death in all individuals. I speak as one who lost consciousness due to an environment that was later measured with a Dreager tester to have 5% CO2. Since that environment happened to be a very well sealed full-face crash helmet in a rain storm, I was extremely lucky to get away with only a broken leg and a written off motorcycle... Mark Rand RTFM |
#21
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Enviro chamber liquid CO2 question?
Joseph Gwinn wrote: In article .com, "Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. They may use two bottles and a proportional mixing valve. Joe Gwinn No, they do not. The two bottles are both 100% O2, the regulator connects to one cylinder and directly feeds the mask(s), supporting one adjustable continuous flow mask and/or up to two demand valve masks. The two cylinders are strictly for run time. I've not read any medical literature referring to administration of less than 100% O2. Indeed the only place I'm aware of where breathing gas mixes regularly contain more than 21% O2 and less than 100% O2 is diving where it's called Nitrox or Enriched Air Nitrox (EANx). No breathing gas mix I have ever seen deliberately contains any CO2, the mixes that do contain it only contain it due to containing some percentage of ambient air. |
#22
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Enviro chamber liquid CO2 question?
"Pete C." wrote in message ster.com... Grumpy wrote: "bart" wrote in message ... Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B CO2 can be dangerous. I spent a lot of time as an engineer in the brewing industry,and we worked with it all the time. The 1000psi solenoid is pretty low as co2 can reach 1200 psi on a hot day. We used conventional steel pipe and flaged fittings, but as you are only using small sizes flared stainless steel would probably be appropriate. I would suggest SS tubing and the Swage-lock fittings to avoid the tooling hassle of flared fittings. Vent the room or you may kill someone Yes you're right. We also used those to good effect and they were easier to use. As some of our lines were 2" those were always welded and flanged. We kept the liquid at about minus 30 Deg Fahrenheit so the pressure ran about 300 PSI if I remember correctly. It was handy to have a few tons of liquid CO2 around if you wanted a shrink fit on anything. We'd expand it through a rag stuffed into a reducing bush. Instant dry ice. It would cool things down to about minus 50. |
#23
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Enviro chamber liquid CO2 question?
On Fri, 31 Oct 2008 22:55:58 +0000, Mark Rand
wrote: Further to your comments, 40 years ago the rooms may have been far more "leaky" than they tend to be nowadays. 5% CO2 will cause unconsciousness in some individuals and 10% will eventually cause unconsciousness and death in all individuals. I speak as one who lost consciousness due to an environment that was later measured with a Dreager tester to have 5% CO2. Since that environment happened to be a very well sealed full-face crash helmet in a rain storm, I was extremely lucky to get away with only a broken leg and a written off motorcycle... Mark Rand RTFM I'll bet you meant Draeger, as in Draeger rebreather, rather than Dreager. Luck counts, both ways. Glad you had good luck that day. |
#24
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Enviro chamber liquid CO2 question?
On Sat, 01 Nov 2008 01:00:59 -0500, the infamous Don Foreman
scrawled the following: On Fri, 31 Oct 2008 22:55:58 +0000, Mark Rand wrote: Further to your comments, 40 years ago the rooms may have been far more "leaky" than they tend to be nowadays. 5% CO2 will cause unconsciousness in some individuals and 10% will eventually cause unconsciousness and death in all individuals. I speak as one who lost consciousness due to an environment that was later measured with a Dreager tester to have 5% CO2. Since that environment happened to be a very well sealed full-face crash helmet in a rain storm, I was extremely lucky to get away with only a broken leg and a written off motorcycle... Mark Rand RTFM I'll bet you meant Draeger, as in Draeger rebreather, rather than Dreager. Luck counts, both ways. Glad you had good luck that day. I'm reading _First Seal_ by Roy Boehm right now and he just cursed his supply officer for putting Scott rebreathers (open circuit, bubbles to the surface) on the sub which was taking them to Cuba to scout around. Upon release from the sub at 60', one of his men urgently swam to the surface with brine in the damned thing. He got lucky with inferior product that day, too. Boehm had specified Draeger closed circuit) rebreathers for safety and stealth, and had actually tossed the idiot officer (a Naval engineer, no less) into the pool once, knowing that the guy couldn't swim. The guy didn't learn his lesson, so I'm waiting to read (later this morning) how Roy got back at him for that second sleight. I'll bet it's a doozy. Anywho, I find it fun when the group topic parallels my current book. (Yes, I'm easily amused.) -- Everything I did in my life that was worthwhile I caught hell for. -- Earl Warren |
#25
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Enviro chamber liquid CO2 question?
On Sat, 01 Nov 2008 01:00:59 -0500, Don Foreman
wrote: On Fri, 31 Oct 2008 22:55:58 +0000, Mark Rand wrote: Further to your comments, 40 years ago the rooms may have been far more "leaky" than they tend to be nowadays. 5% CO2 will cause unconsciousness in some individuals and 10% will eventually cause unconsciousness and death in all individuals. I speak as one who lost consciousness due to an environment that was later measured with a Dreager tester to have 5% CO2. Since that environment happened to be a very well sealed full-face crash helmet in a rain storm, I was extremely lucky to get away with only a broken leg and a written off motorcycle... Mark Rand RTFM I'll bet you meant Draeger, as in Draeger rebreather, rather than Dreager. Luck counts, both ways. Glad you had good luck that day. I typed Draeger as in Dräger Tube but it came out as Deager. Bloody keyboard can't spell :-| Mark Rand RTFM |
#26
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Enviro chamber liquid CO2 question?
On Oct 30, 6:33*pm, bart wrote:
Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling:http://cgi.ebay.com/AES-ENVIRONMENTA...mZ320301576211...) When we recieved *it, it didn't "do" anything. I kept flipping the switch back & forth *and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B you must vent he co2 out side. It is heavier than air and in concetrations of 2% will kill you. Call liquid air-linde compant they do a lot of this. You can get cylinders with both a liguid and a gas tap. |
#27
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Enviro chamber liquid CO2 question?
Grumpy wrote: "Pete C." wrote in message ster.com... Grumpy wrote: "bart" wrote in message ... Hi all, I hope I'm not too way off base here in asking for advice, but you guys seem to know everything!! :-) Boss at work bought a $99.00 environmental chamber and told me to "make it work". ( this one's sibling: http://cgi.ebay.com/AES-ENVIRONMENTA...8 6.m20.l1116) When we recieved it, it didn't "do" anything. I kept flipping the switch back & forth and eventually some sticky relays started "working", that is, the heater /fan started working and the gas solenoid clicked in - depending on the temperature dial. A label on the back says it is to be cooled with liquid CO2. Somebody retrofitted it with a 300PSI solenoid - We have since then gotten a 1000PSI liquid CO2 solenoid. The wiring in it is OLD and BRITTLE, BTW. A few hours ago my boss is on my ass to get the cooling working by next week. Now I have a basic oxy/acetylene rig at home, but have never played with liquid CO2. I'm not exactly sure of what fittings/tubing to use ( copper, stainless, double flare??). Also, the boss says that CO2 isn't toxic, so therefore we aren't going to vent it. (it's setup in the back of a kitchen, where I work {our "lab"}- with zero ventilation) I don't mind doing potentially dangerous stuff in my own garage ( with the door open), but this is an office full of people. Am I way off base telling him to hire a professional to do the gas fitting ( and leave the premises when he runs it without ventilation?) Just wanted another opinion. (And yes, I am looking for another job) Thanks in Advance! B CO2 can be dangerous. I spent a lot of time as an engineer in the brewing industry,and we worked with it all the time. The 1000psi solenoid is pretty low as co2 can reach 1200 psi on a hot day. We used conventional steel pipe and flaged fittings, but as you are only using small sizes flared stainless steel would probably be appropriate. I would suggest SS tubing and the Swage-lock fittings to avoid the tooling hassle of flared fittings. Vent the room or you may kill someone Yes you're right. We also used those to good effect and they were easier to use. As some of our lines were 2" those were always welded and flanged. We kept the liquid at about minus 30 Deg Fahrenheit so the pressure ran about 300 PSI if I remember correctly. It was handy to have a few tons of liquid CO2 around if you wanted a shrink fit on anything. We'd expand it through a rag stuffed into a reducing bush. Instant dry ice. It would cool things down to about minus 50. Dry ice is -109.something I believe. |
#28
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Enviro chamber liquid CO2 question?
In article .com,
"Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. They may use two bottles and a proportional mixing valve. Joe Gwinn No, they do not. The two bottles are both 100% O2, the regulator connects to one cylinder and directly feeds the mask(s), supporting one adjustable continuous flow mask and/or up to two demand valve masks. The two cylinders are strictly for run time. I've not read any medical literature referring to administration of less than 100% O2. Indeed the only place I'm aware of where breathing gas mixes regularly contain more than 21% O2 and less than 100% O2 is diving where it's called Nitrox or Enriched Air Nitrox (EANx). No breathing gas mix I have ever seen deliberately contains any CO2, the mixes that do contain it only contain it due to containing some percentage of ambient air. I do recall reading such articles, but a trip to Google revealed only hints, perhaps a residue of pre-internet medical approaches. The standard of care for carbon monoxide poisoning is now the hyperbaric chamber, at 3 atmospheres. Hyperbaric chambers were uncommon 20 years ago, so it does fit together. Joe Gwinn |
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Enviro chamber liquid CO2 question?
Joseph Gwinn wrote: In article .com, "Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: Joseph Gwinn wrote: In article .com, "Pete C." wrote: [snip] Liguid CO2 isn't cryogenic like Liquid nitrogen, so a CO2 cooled chamber will be a good deal less dangerous than an LN2 one. Like most any inert gas, CO2 will displace air and can be an issue if enough is released in a confined space. Since it will sit low it tends to be a greater risk to children and animals, which probably aren't an issue in a work environment. As far as I know, there is no CO2 mixed into medical O2. I have a couple med O2 cylinders here, and an oxygen analyzer and I read 100% O2. There is one exception - treating cases of carbon monoxide poisoning. If I recall, the mix is 5% CO2 and 95% O2. The CO2 displaces the CO, and the almost pure oxygen keeps you alive while this happens. Reportedly it is very stressful to breathe this stuff - you feel that you cannot get enough air, and yet are perfectly OK. Joe Gwinn Well, there is clearly more than one exception since my med O2 cylinders contain *gasp* 100% O2. Also all my medical literature related to emergency O2 use refer to 100% O2. They may use two bottles and a proportional mixing valve. Joe Gwinn No, they do not. The two bottles are both 100% O2, the regulator connects to one cylinder and directly feeds the mask(s), supporting one adjustable continuous flow mask and/or up to two demand valve masks. The two cylinders are strictly for run time. I've not read any medical literature referring to administration of less than 100% O2. Indeed the only place I'm aware of where breathing gas mixes regularly contain more than 21% O2 and less than 100% O2 is diving where it's called Nitrox or Enriched Air Nitrox (EANx). No breathing gas mix I have ever seen deliberately contains any CO2, the mixes that do contain it only contain it due to containing some percentage of ambient air. I do recall reading such articles, but a trip to Google revealed only hints, perhaps a residue of pre-internet medical approaches. The standard of care for carbon monoxide poisoning is now the hyperbaric chamber, at 3 atmospheres. Hyperbaric chambers were uncommon 20 years ago, so it does fit together. Joe Gwinn CO2 in the O2 probably dates back to the days of iron lungs... |
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