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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
I'm making a bracket for my racing seat. I'm trying to use the
original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie |
#2
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
Freddie,
Bending this plate is very easy with a brake or even a large vice or hydraulic press. All of which are common garage tools. What you're telling this audience is that you are dangerous to yourself and others. please acquire and use the correct tools for the job. Stupidity has a way of purging the gene pool. Steve "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie |
#3
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
Freddie wrote:
I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. You really should invest in a vise. The torch heating idea is fine assuming low carbon steel. Wes |
#4
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
If you have a receiver type hitch on a towing vehicle, make a wood block
that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the block on top of the bar inside the hitch, and bend using the longer length of your flatbar and your foot as the lever. Clamp a couple of 2X4 pieces in a sandwich fashion on the bar if you need to increase length and leverage for bending, or to prevent curving of the long part. If done properly, you can even bend an offset (zigzag) into the bar by bending the most inward bend first. This will not get you really crisp bends, but it may well serve your purpose. Be extremely wary of using the torch to help with the bend around a vehicle, due to the obvious fuel tank located on the vehicle, and danger of a fire/ explosion. Now, if the bar needs to be bent sideways, ie. the "hardway" then thats another story. If you need this type of bend, you will need to go to a shop with the proper facilities, or do a cut and weld. There are always nay-sayers who have good intentions, and that's very admirable, but if I had listened to them, I would not have the skills I have today. At 14 years old, I built a go-kart out of 1/2" galvanized pipe and small wheels salvaged from my uncle's farm junkpile. The project was built using sand and wood plugs to pack the pipe to bend around a forked pecan tree. The entire unit was bolted together using rat -tail filed coped joints with wood plugs driven in at the joints, along with small lag screws to bolt it together untill I cut enough grass for hire to be able to afford to have it welded. The engine was a vertical shaft, so I removed the governor and converted the engine to horizontal by making an adapter plate to rotate the carb 90 degrees. An oil dipper was made for the connecting rod. Angle iron pieces provided the engine mounts. The shaft was 7/8", so I made wood blocks the correct length to place on either side of the crankshaft, and with the engine running, filed the crankshaft to 3/4" so a clutch I had scrounged would fit. Never discount wood's uses in metalworking. With all this rambling, I guess I'm saying that a man can do a lot of things if he has the determination , resourcefulness, and a logical and safe thought process. Don't give up, but for sure, do it as safely as possible P.S. Using a trailer tongue jack to clamp SOME things down would work if you first place the tongue inside a garage doorway and use a T shaped stiffknee made of 2X4 against the top of the doorway or open roof trusses to allow you to apply downward pressure in a MODERATE amount. Chock wheels for this. RJ "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie |
#5
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
On Sat, 5 Apr 2008 06:49:40 -0500, "Backlash"
wrote: If you have a receiver type hitch on a towing vehicle, make a wood block that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the block on top of the bar inside the hitch, and bend using the longer length of your flatbar and your foot as the lever. Clamp a couple of 2X4 pieces in a sandwich fashion on the bar if you need to increase length and leverage for bending, or to prevent curving of the long part. If done properly, you can even bend an offset (zigzag) into the bar by bending the most inward bend first. This will not get you really crisp bends, but it may well serve your purpose. Be extremely wary of using the torch to help with the bend around a vehicle, due to the obvious fuel tank located on the vehicle, and danger of a fire/ explosion. Now, if the bar needs to be bent sideways, ie. the "hardway" then thats another story. If you need this type of bend, you will need to go to a shop with the proper facilities, or do a cut and weld. There are always nay-sayers who have good intentions, and that's very admirable, but if I had listened to them, I would not have the skills I have today. At 14 years old, I built a go-kart out of 1/2" galvanized pipe and small wheels salvaged from my uncle's farm junkpile. The project was built using sand and wood plugs to pack the pipe to bend around a forked pecan tree. The entire unit was bolted together using rat -tail filed coped joints with wood plugs driven in at the joints, along with small lag screws to bolt it together untill I cut enough grass for hire to be able to afford to have it welded. The engine was a vertical shaft, so I removed the governor and converted the engine to horizontal by making an adapter plate to rotate the carb 90 degrees. An oil dipper was made for the connecting rod. Angle iron pieces provided the engine mounts. The shaft was 7/8", so I made wood blocks the correct length to place on either side of the crankshaft, and with the engine running, filed the crankshaft to 3/4" so a clutch I had scrounged would fit. Never discount wood's uses in metalworking. With all this rambling, I guess I'm saying that a man can do a lot of things if he has the determination , resourcefulness, and a logical and safe thought process. Don't give up, but for sure, do it as safely as possible P.S. Using a trailer tongue jack to clamp SOME things down would work if you first place the tongue inside a garage doorway and use a T shaped stiffknee made of 2X4 against the top of the doorway or open roof trusses to allow you to apply downward pressure in a MODERATE amount. Chock wheels for this. RJ For crying out loud, vices are CHEAP and usefull for so many things - why would you try to use anything else? Clamp the bar in the vise, with the short end sticking out and beat the short end with a big hammet to the right angle. It AINT ROCKET SCIENCE. If you cannot handle this, you should NOT be playing around with seat mounting brackets. "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie -- Posted via a free Usenet account from http://www.teranews.com |
#6
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
"Steve Lusardi" wrote in message ... Freddie, Bending this plate is very easy with a brake or even a large vice or hydraulic press. All of which are common garage tools. What you're telling this audience is that you are dangerous to yourself and others. please acquire and use the correct tools for the job. Stupidity has a way of purging the gene pool. Steve Hey Steve, The above is a little harsh. We (at least I) all started with mostly nothing in the way of tools (55± years ago). I remember as a 12 year old, taking apart an abandoned automobile differential with hammer, chisel and repeated dropping from a third floor balcony onto a concrete patio. I remember at the age of 13 saving up enough money for an S&K 1/2" socket set. We've all bent metal by wedging one end between tree branches etc. Give the OP a break and help him in his quest. Ivan Vegvary |
#7
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
On Fri, 4 Apr 2008 23:21:17 -0700 (PDT), Freddie
wrote: I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Having built a base, or two, for racing seats, I'd say that 1/4 material is overkill. 1/8 material is sufficient and is what all of the commercial set bases that I've seen are made from. Pretty easy to bent 1/8 material by clamping it in a vise and whacking it with a hand sledge. No heat is needed, nor is a lot of precision required. |
#8
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
On Sat, 5 Apr 2008 11:54:03 -0500, "Backlash"
wrote: clare at snyder dot ontario dot canada wrote in message .. . On Sat, 5 Apr 2008 06:49:40 -0500, "Backlash" wrote: If you have a receiver type hitch on a towing vehicle, make a wood block that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the block on top of the bar inside the hitch, and bend using the longer length of your flatbar and your foot as the lever. Clamp a couple of 2X4 pieces in a sandwich fashion on the bar if you need to increase length and leverage for bending, or to prevent curving of the long part. If done properly, you can even bend an offset (zigzag) into the bar by bending the most inward bend first. This will not get you really crisp bends, but it may well serve your purpose. Be extremely wary of using the torch to help with the bend around a vehicle, due to the obvious fuel tank located on the vehicle, and danger of a fire/ explosion. Now, if the bar needs to be bent sideways, ie. the "hardway" then thats another story. If you need this type of bend, you will need to go to a shop with the proper facilities, or do a cut and weld. There are always nay-sayers who have good intentions, and that's very admirable, but if I had listened to them, I would not have the skills I have today. At 14 years old, I built a go-kart out of 1/2" galvanized pipe and small wheels salvaged from my uncle's farm junkpile. The project was built using sand and wood plugs to pack the pipe to bend around a forked pecan tree. The entire unit was bolted together using rat -tail filed coped joints with wood plugs driven in at the joints, along with small lag screws to bolt it together untill I cut enough grass for hire to be able to afford to have it welded. The engine was a vertical shaft, so I removed the governor and converted the engine to horizontal by making an adapter plate to rotate the carb 90 degrees. An oil dipper was made for the connecting rod. Angle iron pieces provided the engine mounts. The shaft was 7/8", so I made wood blocks the correct length to place on either side of the crankshaft, and with the engine running, filed the crankshaft to 3/4" so a clutch I had scrounged would fit. Never discount wood's uses in metalworking. With all this rambling, I guess I'm saying that a man can do a lot of things if he has the determination , resourcefulness, and a logical and safe thought process. Don't give up, but for sure, do it as safely as possible P.S. Using a trailer tongue jack to clamp SOME things down would work if you first place the tongue inside a garage doorway and use a T shaped stiffknee made of 2X4 against the top of the doorway or open roof trusses to allow you to apply downward pressure in a MODERATE amount. Chock wheels for this. RJ For crying out loud, vices are CHEAP and usefull for so many things - why would you try to use anything else? Clamp the bar in the vise, with the short end sticking out and beat the short end with a big hammet to the right angle. It AINT ROCKET SCIENCE. If you cannot handle this, you should NOT be playing around with seat mounting brackets. So, farmers and such that break down in fields in remote areas should wait until they can go home and build a fabrication shop before attempting repairs? Maybe Freddie is conserving money for his project. Maybe he does not have a solid workbench to PUT a vise on. I find that various areas of my forklift carriage and mast assembly make excellent bending fixtures, and I definitely don't lack for any tools. Part of the hobby for me is to see how creative and self-sufficient I can get. Must come from my childhood where nothing was handed to me. This seems to be about Freddie's attempt to create something without a pot of gold or equipment at his disposal, and to enhance his skill. It's always easier to find an EASY way to do something., and always easy to find a way NOT to do something. Personal struggle builds character. RJ If the OP was in your league he wouldn't have been asking. Since he's asking, he needs to know how to do it the EASY way - which is generally the RIGHT way. I have a vice I use for that kind of thing that is not bolted to anything. Use it as a combination large vice-grips and anvil. I bought it on the road one day to replace a "U" joint on my van that let go on the side of the interstate just outside Gary Indianna one labour day weekend. (we had to change the joint IN THE TRUCK because the bolts would not come out on the rear diff flange - so my CHEST ended up being the workbench. The cost of a cheap vice is negligible, and becomes part of your arsenal of tools to attack many other jobs in the future. Best to learn how to do something right first - then when you need to bodge something, you know what you need to "duplicate" to do the job. "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie -- Posted via a free Usenet account from http://www.teranews.com -- Posted via a free Usenet account from http://www.teranews.com |
#9
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
clare at snyder dot ontario dot canada wrote in message ... On Sat, 5 Apr 2008 06:49:40 -0500, "Backlash" wrote: If you have a receiver type hitch on a towing vehicle, make a wood block that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the block on top of the bar inside the hitch, and bend using the longer length of your flatbar and your foot as the lever. Clamp a couple of 2X4 pieces in a sandwich fashion on the bar if you need to increase length and leverage for bending, or to prevent curving of the long part. If done properly, you can even bend an offset (zigzag) into the bar by bending the most inward bend first. This will not get you really crisp bends, but it may well serve your purpose. Be extremely wary of using the torch to help with the bend around a vehicle, due to the obvious fuel tank located on the vehicle, and danger of a fire/ explosion. Now, if the bar needs to be bent sideways, ie. the "hardway" then thats another story. If you need this type of bend, you will need to go to a shop with the proper facilities, or do a cut and weld. There are always nay-sayers who have good intentions, and that's very admirable, but if I had listened to them, I would not have the skills I have today. At 14 years old, I built a go-kart out of 1/2" galvanized pipe and small wheels salvaged from my uncle's farm junkpile. The project was built using sand and wood plugs to pack the pipe to bend around a forked pecan tree. The entire unit was bolted together using rat -tail filed coped joints with wood plugs driven in at the joints, along with small lag screws to bolt it together untill I cut enough grass for hire to be able to afford to have it welded. The engine was a vertical shaft, so I removed the governor and converted the engine to horizontal by making an adapter plate to rotate the carb 90 degrees. An oil dipper was made for the connecting rod. Angle iron pieces provided the engine mounts. The shaft was 7/8", so I made wood blocks the correct length to place on either side of the crankshaft, and with the engine running, filed the crankshaft to 3/4" so a clutch I had scrounged would fit. Never discount wood's uses in metalworking. With all this rambling, I guess I'm saying that a man can do a lot of things if he has the determination , resourcefulness, and a logical and safe thought process. Don't give up, but for sure, do it as safely as possible P.S. Using a trailer tongue jack to clamp SOME things down would work if you first place the tongue inside a garage doorway and use a T shaped stiffknee made of 2X4 against the top of the doorway or open roof trusses to allow you to apply downward pressure in a MODERATE amount. Chock wheels for this. RJ For crying out loud, vices are CHEAP and usefull for so many things - why would you try to use anything else? Clamp the bar in the vise, with the short end sticking out and beat the short end with a big hammet to the right angle. It AINT ROCKET SCIENCE. If you cannot handle this, you should NOT be playing around with seat mounting brackets. So, farmers and such that break down in fields in remote areas should wait until they can go home and build a fabrication shop before attempting repairs? Maybe Freddie is conserving money for his project. Maybe he does not have a solid workbench to PUT a vise on. I find that various areas of my forklift carriage and mast assembly make excellent bending fixtures, and I definitely don't lack for any tools. Part of the hobby for me is to see how creative and self-sufficient I can get. Must come from my childhood where nothing was handed to me. This seems to be about Freddie's attempt to create something without a pot of gold or equipment at his disposal, and to enhance his skill. It's always easier to find an EASY way to do something., and always easy to find a way NOT to do something. Personal struggle builds character. RJ "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie -- Posted via a free Usenet account from http://www.teranews.com |
#10
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
Ivan, I still have my 3/8" drive SK Wayne socket set in the toolbox in
the back of my car. It's been 44 years now since I bought it for 13 dollars, and a set of vise grips for $2.45. I remember it so well because it was such a major purchase for me at the time. Next purchase was a B&D 1/4" drill. Cutting grass brought $2 a yard then. The gas cost 10 cents for the mower. I guess that's why I pull so hard for the underdog. My first major mechanical accomplishment was also the disassembly of a car, bit by bit, the hard way. Rolled the engine out through the grill area, by hand. Now I build my own street rods and motorcycles from the chassis up. I kindly correct anyone at work who tells me they can't do something. I tell them no, that's not correct, just so far, they have been unable to accomplish their goal. Never had to say it more than once. They always try to give it a shot after that. Too much negativity in the world today, as it is. RJ "Ivan Vegvary" wrote in message news:bVNJj.61$PJ3.30@trndny02... "Steve Lusardi" wrote in message ... Freddie, Bending this plate is very easy with a brake or even a large vice or hydraulic press. All of which are common garage tools. What you're telling this audience is that you are dangerous to yourself and others. please acquire and use the correct tools for the job. Stupidity has a way of purging the gene pool. Steve Hey Steve, The above is a little harsh. We (at least I) all started with mostly nothing in the way of tools (55± years ago). I remember as a 12 year old, taking apart an abandoned automobile differential with hammer, chisel and repeated dropping from a third floor balcony onto a concrete patio. I remember at the age of 13 saving up enough money for an S&K 1/2" socket set. We've all bent metal by wedging one end between tree branches etc. Give the OP a break and help him in his quest. Ivan Vegvary |
#11
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
clare at snyder dot ontario dot canada wrote in message ... On Sat, 5 Apr 2008 11:54:03 -0500, "Backlash" wrote: clare at snyder dot ontario dot canada wrote in message . .. On Sat, 5 Apr 2008 06:49:40 -0500, "Backlash" wrote: If you have a receiver type hitch on a towing vehicle, make a wood block that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the block on top of the bar inside the hitch, and bend using the longer length of your flatbar and your foot as the lever. Clamp a couple of 2X4 pieces in a sandwich fashion on the bar if you need to increase length and leverage for bending, or to prevent curving of the long part. If done properly, you can even bend an offset (zigzag) into the bar by bending the most inward bend first. This will not get you really crisp bends, but it may well serve your purpose. Be extremely wary of using the torch to help with the bend around a vehicle, due to the obvious fuel tank located on the vehicle, and danger of a fire/ explosion. Now, if the bar needs to be bent sideways, ie. the "hardway" then thats another story. If you need this type of bend, you will need to go to a shop with the proper facilities, or do a cut and weld. There are always nay-sayers who have good intentions, and that's very admirable, but if I had listened to them, I would not have the skills I have today. At 14 years old, I built a go-kart out of 1/2" galvanized pipe and small wheels salvaged from my uncle's farm junkpile. The project was built using sand and wood plugs to pack the pipe to bend around a forked pecan tree. The entire unit was bolted together using rat -tail filed coped joints with wood plugs driven in at the joints, along with small lag screws to bolt it together untill I cut enough grass for hire to be able to afford to have it welded. The engine was a vertical shaft, so I removed the governor and converted the engine to horizontal by making an adapter plate to rotate the carb 90 degrees. An oil dipper was made for the connecting rod. Angle iron pieces provided the engine mounts. The shaft was 7/8", so I made wood blocks the correct length to place on either side of the crankshaft, and with the engine running, filed the crankshaft to 3/4" so a clutch I had scrounged would fit. Never discount wood's uses in metalworking. With all this rambling, I guess I'm saying that a man can do a lot of things if he has the determination , resourcefulness, and a logical and safe thought process. Don't give up, but for sure, do it as safely as possible P.S. Using a trailer tongue jack to clamp SOME things down would work if you first place the tongue inside a garage doorway and use a T shaped stiffknee made of 2X4 against the top of the doorway or open roof trusses to allow you to apply downward pressure in a MODERATE amount. Chock wheels for this. RJ For crying out loud, vices are CHEAP and usefull for so many things - why would you try to use anything else? Clamp the bar in the vise, with the short end sticking out and beat the short end with a big hammet to the right angle. It AINT ROCKET SCIENCE. If you cannot handle this, you should NOT be playing around with seat mounting brackets. So, farmers and such that break down in fields in remote areas should wait until they can go home and build a fabrication shop before attempting repairs? Maybe Freddie is conserving money for his project. Maybe he does not have a solid workbench to PUT a vise on. I find that various areas of my forklift carriage and mast assembly make excellent bending fixtures, and I definitely don't lack for any tools. Part of the hobby for me is to see how creative and self-sufficient I can get. Must come from my childhood where nothing was handed to me. This seems to be about Freddie's attempt to create something without a pot of gold or equipment at his disposal, and to enhance his skill. It's always easier to find an EASY way to do something., and always easy to find a way NOT to do something. Personal struggle builds character. RJ If the OP was in your league he wouldn't have been asking. Since he's asking, he needs to know how to do it the EASY way - which is generally the RIGHT way. I have a vice I use for that kind of thing that is not bolted to anything. Use it as a combination large vice-grips and anvil. I bought it on the road one day to replace a "U" joint on my van that let go on the side of the interstate just outside Gary Indianna one labour day weekend. (we had to change the joint IN THE TRUCK because the bolts would not come out on the rear diff flange - so my CHEST ended up being the workbench. The cost of a cheap vice is negligible, and becomes part of your arsenal of tools to attack many other jobs in the future. Best to learn how to do something right first - then when you need to bodge something, you know what you need to "duplicate" to do the job. Whew! that's about as ugly a road repair as it gets. You have some very good points to consider. Sounds like the time at about 18, I pulled the transmission out of my girlfriends MG midget, on the ground, then was later told I should have pulled the engine to do the job. I had to rotate the tranny over several times to get it out through the maze. It was a bitch. As a side suggestion, beginners can start out with a small vise mounted to a 2" receiver hitch tube if they have the a vehicle available with a receiver hitch. This should cost about $35 for a setup, and will allow a lot of work to be done with very little. Various attachments made to go into these hitches can suffice for a lot of jobs. Control and rigidity is the major part of mechanical endeavors. RJ "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie -- Posted via a free Usenet account from http://www.teranews.com -- Posted via a free Usenet account from http://www.teranews.com |
#12
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
On Apr 5, 12:15 am, "Steve Lusardi" wrote:
Freddie, Bending this plate is very easy with a brake or even a large vice or hydraulic press. All of which are common garage tools. What you're telling this audience is that you are dangerous to yourself and others. please acquire and use the correct tools for the job. Stupidity has a way of purging the gene pool. Steve I have a big vice, but it's mounted on my workbench and I won't be able to use the car jack to bend it. Will this easy to bend if I put the strip in the vice, add an extension to the metal strip and just muscle it? I haven't gotten the metal yet so I'm not sure how difficult this piece will be to bend. |
#13
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
Having built a base, or two, for racing seats, I'd say that 1/4
material is overkill. 1/8 material is sufficient and is what all of the commercial set bases that I've seen are made from. Pretty easy to bent 1/8 material by clamping it in a vise and whacking it with a hand sledge. No heat is needed, nor is a lot of precision required. 1/8 should be good enough and it should be much easier to work with. Thanks, Freddie |
#14
Posted to rec.crafts.metalworking
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How to bend 1/4" steel strip
On Sat, 5 Apr 2008 13:21:51 -0500, "Backlash"
wrote: I have a vice I use for that kind of thing that is not bolted to anything. Use it as a combination large vice-grips and anvil. I bought it on the road one day to replace a "U" joint on my van that let go on the side of the interstate just outside Gary Indianna one labour day weekend. (we had to change the joint IN THE TRUCK because the bolts would not come out on the rear diff flange - so my CHEST ended up being the workbench. The cost of a cheap vice is negligible, and becomes part of your arsenal of tools to attack many other jobs in the future. Best to learn how to do something right first - then when you need to bodge something, you know what you need to "duplicate" to do the job. Whew! that's about as ugly a road repair as it gets. You have some very good points to consider. Sounds like the time at about 18, I pulled the transmission out of my girlfriends MG midget, on the ground, then was later told I should have pulled the engine to do the job. I had to rotate the tranny over several times to get it out through the maze. It was a bitch. As a side suggestion, beginners can start out with a small vise mounted to a 2" receiver hitch tube if they have the a vehicle available with a receiver hitch. This should cost about $35 for a setup, and will allow a lot of work to be done with very little. Various attachments made to go into these hitches can suffice for a lot of jobs. Control and rigidity is the major part of mechanical endeavors. RJ Yea, I've had my fun over the years!! Lost the engine mount on my '67 Peugot 204 wagon between Lusaka and Livingstone Zambia - 4 in the tree shifter locked up so I only had 2 gears. No mount in the country at the time so I pulled the mount and welded in a chunk of steel pipe to keep the engine up off the shift linkage. Then heading down a back road (again in Zambia) with my '49 VW I stripped out the spline in the left rear brake drum. No drum for that model available so I took one from a '62 and cut about 1/2 inch off with a hammer, cold chisel, and a dull hack saw (mostly hammer and chisel) Had the hood latch let go on a VW 412 wagon (again in Zambia)at 75MPH - went straight up and never touched the roof- had to weld the hinges together and tie the hood down with rope until I could get a replacement latch assy. When I got to Lusaka on that trip I scrambled a drive shaft "U" joint and had to change it on the side of the road - one wheel on the curb, and me underneath in the gutter. Luckily there was a joint available!! Then there was the "U" joint on the Aerostar that I mentioned previously - and about a month ago I was to the International Auto Show in Toronto and the rad drain plug on my '95 Pontiac TransSport broke off, dumping all the antifreeze on a Saturday. I got a can of spray foam insulation and blew a wad of it into the drain hole - it held antifreeze long enough to get the 70 miles or so back home to Kitchener. Having spent many years as a mechanic I knew what COULD be done, and what HAD TO BE DONE, and just did it. "Freddie" wrote in message ... I'm making a bracket for my racing seat. I'm trying to use the original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie -- Posted via a free Usenet account from http://www.teranews.com -- Posted via a free Usenet account from http://www.teranews.com -- Posted via a free Usenet account from http://www.teranews.com |
#15
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How to bend 1/4" steel strip
On Sat, 5 Apr 2008 11:34:15 -0700 (PDT), Freddie
wrote: Having built a base, or two, for racing seats, I'd say that 1/4 material is overkill. 1/8 material is sufficient and is what all of the commercial set bases that I've seen are made from. Pretty easy to bent 1/8 material by clamping it in a vise and whacking it with a hand sledge. No heat is needed, nor is a lot of precision required. 1/8 should be good enough and it should be much easier to work with. I'd agree that 1/8" is more than enough, especially if it's wide enough to spread out the loads - if you want a bit more thickness, use a washer on top. If you don't trust the design, add gussets between the brackets and the long seat rails and/or some cross pieces of strap stock to tie together the two mounting tabs. And adding some dull-red heat to get the steel plastic at the bending point will turn the bending process from two-handed whacking (and the resulting big dents) when done cold, to one-handed tapping as you sneak up on the right angle with the bend area hot. And as a bonus, if you do it hot and concentrate the heat properly at the bend line it will bend only in the hot zone like you want, and you won't have to flatten the tab back out again afterwards. -- Bruce -- |
#16
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How to bend 1/4" steel strip
On Sat, 05 Apr 2008 16:37:27 GMT, "Ivan Vegvary"
wrote: "Steve Lusardi" wrote in message ... Freddie, Bending this plate is very easy with a brake or even a large vice or hydraulic press. All of which are common garage tools. What you're telling this audience is that you are dangerous to yourself and others. please acquire and use the correct tools for the job. Stupidity has a way of purging the gene pool. Steve Hey Steve, The above is a little harsh. We (at least I) all started with mostly nothing in the way of tools (55± years ago). I remember as a 12 year old, taking apart an abandoned automobile differential with hammer, chisel and repeated dropping from a third floor balcony onto a concrete patio. I remember at the age of 13 saving up enough money for an S&K 1/2" socket set. We've all bent metal by wedging one end between tree branches etc. Give the OP a break and help him in his quest. Ivan Vegvary Hear Hear!! Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#17
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How to bend 1/4" steel strip
You might want to use hot rolled if you're going to bend it cold. Cold
rolled will usually crack during bending, unless it is first annealed with the torch. RJ "Freddie" wrote in message ... Having built a base, or two, for racing seats, I'd say that 1/4 material is overkill. 1/8 material is sufficient and is what all of the commercial set bases that I've seen are made from. Pretty easy to bent 1/8 material by clamping it in a vise and whacking it with a hand sledge. No heat is needed, nor is a lot of precision required. 1/8 should be good enough and it should be much easier to work with. Thanks, Freddie |
#18
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How to bend 1/4" steel strip
On Sat, 05 Apr 2008 10:31:42 -0400, with neither quill nor qualm,
clare at snyder dot ontario dot canada quickly quoth: On Sat, 5 Apr 2008 06:49:40 -0500, "Backlash" wrote: If you have a receiver type hitch on a towing vehicle, make a wood block that is 2" X 1-3/4" in thickness, about 4 inches long, and place the short bend end of your metal strip into the empty receiver hitch along with the --snip-- For crying out loud, vices are CHEAP and usefull for so many things - why would you try to use anything else? Clamp the bar in the vise, with the short end sticking out and beat the short end with a big hammet to the right angle. It AINT ROCKET SCIENCE. If you cannot handle this, you should NOT be playing around with seat mounting brackets. I used my 6" vise to bend my mower handle open. It broke the last time I mowed so I fixed that today. The ends of the tube were flattened and drilled. It broke at the flattened portion. I opened the flat up and inserted a piece fo scrap 1/8" steel strap, then TIGged it together and painted it. It took about an hour all told. My vise was both my press and my holder for the welding. -- Never tell people how to do things. Tell them what to do and they will surprise you with their ingenuity. -- George S. Patton |
#19
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How to bend 1/4" steel strip
I'm making a bracket for my racing seat. I'm trying to use the
original mounting holes in the car (a 96 Miata) which are angle away from each other. My plan is to get a pair of 19" x 2" x 1/4" steel strip to mount the seat on. I need to bend the two ends of the metal strip about (20 and 30 degrees). My question is, how can I bend the metal strip with common garage tools? I was think to position the metal strip between 2 thick pieces of metal and use my trailer and jack stand as a vice to hold it near horizontal. Then use my car jack to bend the metal. I can use a welding torch to heat the metal if necessary. Thanks, Freddie If'n ya got a torch, simply c-clamp or vise-grip the metal to something, then heat across the strip where you want to bend it and use a crescent (adjustable) wrench to do the bending. Ken. |
#20
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How to bend 1/4" steel strip
Having built a base, or two, for racing seats, I'd say that 1/4
material is overkill. 1/8 material is sufficient and is what all of the commercial set bases that I've seen are made from. Pretty easy to bent 1/8 material by clamping it in a vise and whacking it with a hand sledge. No heat is needed, nor is a lot of precision required. I was at a race car fabrication shop today for an alignment, and the guy their working on the race cars suggested using 1/4 steel as oppose to 1/8. It's an overkill, but it's the only thing holding the seat in when the car flips. |
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