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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Ping tom Gardner! OT how to cut nylon brush:-)
Tom, I am a refrigeration serviceman and this problem has come up a couple
of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! |
#2
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Ping tom Gardner! OT how to cut nylon brush:-)
Dog toenail clippers.
These have a hole you can insert the bristle into and squeeze the handle. See: http://www.gundogsupply.com/-747-.html as an example. -- Roger Shoaf If you are not part of the solution, you are not dissolved in the solvent. "Lyndell Thompson" wrote in message ... Tom, I am a refrigeration serviceman and this problem has come up a couple of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! |
#3
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
How about clamping with a board on either side - keep brush held.
And use a cutoff saw or angle grinder with a cutoff blade. Might melt - but maybe a slower cutting - a slitting (small tooth) ? blade... Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net TSRA, Life; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ Lyndell Thompson wrote: Tom, I am a refrigeration serviceman and this problem has come up a couple of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! |
#4
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
Lyndell Thompson wrote:
Tom, I am a refrigeration serviceman and this problem has come up a couple of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! Try cable cutters. I like the plain ones fom Klein, as listed below: http://www.allsparestools.com/Produc...=2&Sku=KT63050 The blades are curved on both sides so slippery things like plastic don't slide away, like with tin snips. |
#5
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
"Lyndell Thompson" wrote in message ... Tom, I am a refrigeration serviceman and this problem has come up a couple of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! How about an electric hot knife like the kind used to cut foam. The manufacturer runs the strip brushes through a rotary cutter, not exactly applicable in the field. |
#6
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
Lyndell Thompson wrote:
Tom, I am a refrigeration serviceman and this problem has come up a couple of times and each time we just muddled thru it and got a fair job of fixing it. Here it is. Some commercial walk-in-cooler door mfg use a nylon or similiar bristle brush for the bottom door wiper gasket (to keep the cold air in). The problem is that the concrete floors we set these doors on are very seldom level and the mfg provides a whopping1/8" or so adjustment on the wiper gasket. By now you see the door opens, but does not close because the bristles are bent and jam the door open. The only way the door will close is by nudging it. To remove the wiper assy. makes the doors look terrible and since there is no way of gaining more adjustment I trim the bristles about 1/8"- 1/4" and this fixes it. The problem is I can barely cut them with electricians side cutters. Tried tin snips, sharp scissors etc. to no avail. There has got to be a better way. I spent 2 hours today trimming about a 3' door wiper and both hands are sore. The bristles are about 1/8" thick and 3/8" tall and crimped in an aluminum channel. I think if you could clamp them in a metal break and score it with a utility knive they would cut. The problem is you can't hold them still. Any ideas? Thanks for any input you or anyone else can provide. Lyndell P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! Hot wire foam cutter would do it easily. http://www.ehobbies.com/woost1435.html http://www.hhhh.org/~joeboy/resource...am_cutter.html http://hotwirefoamfactory.com/home.php http://www.vatsaas.org/rtv/construct...irecutter.aspx -- Steve W. Near Cooperstown, New York |
#7
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
"Roger Shoaf" wrote in message ... Dog toenail clippers. These have a hole you can insert the bristle into and squeeze the handle. See: http://www.gundogsupply.com/-747-.html as an example. -- Also if you removed the assembly from the door, clamped it between two sheets of plywood with a sheet of soft rubber perhaps, a skill saw would make fast work of the trim project. -- __ Roger Shoaf Important factors in selecting a mate: 1] Depth of gene pool 2] Position on the food chain. |
#8
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
In article ,
"Lyndell Thompson" wrote: P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! Rather than using side cutters, consider "hard wire cutters" with a bypass cut. You may not need the "hard" aspect so much, but they would do nicely and better than side cutters, IMHO. Perhaps/probably available elsewhere, I got mine from a jewelry supply place, $15 or so. The shape of the cutter does not let the wire being cut skitter away. You might also apply your brain to the alternate solution of figuring something to provide more adjustment in the attachment. -- Cats, coffee, chocolate...vices to live by |
#9
Posted to rec.crafts.metalworking
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Ping tom Gardner! OT how to cut nylon brush:-)
Thanks to all for the helpful hints. I may try all of these to see what
works best. I may have enough stuff around to build a wire cutter. Thanks again. Lyndell "Ecnerwal" wrote in message ... In article , "Lyndell Thompson" wrote: P.S. Did I mention that with good quality almost new side cutters I can only cut about 1/8" section at a time? I don't know if it is nylon or what. May teflon? :-) Brown to black color bristles. I am looking for a way to do this in the field, short of taking a tablesaw or something on the job. More specifically: I am looking for a miracle ! Rather than using side cutters, consider "hard wire cutters" with a bypass cut. You may not need the "hard" aspect so much, but they would do nicely and better than side cutters, IMHO. Perhaps/probably available elsewhere, I got mine from a jewelry supply place, $15 or so. The shape of the cutter does not let the wire being cut skitter away. You might also apply your brain to the alternate solution of figuring something to provide more adjustment in the attachment. -- Cats, coffee, chocolate...vices to live by |
#10
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Ping tom Gardner! OT how to cut nylon brush:-)
Ran into something similar.
Used a SHARP wood chisel and a mallet and cut on top of a piece of scrap wood. |
#11
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Ping tom Gardner! OT how to cut nylon brush:-)
Excellant !! That is something already on the truck. Will give it a shot.
Thanks Lyndell "beecrofter" wrote in message ... Ran into something similar. Used a SHARP wood chisel and a mallet and cut on top of a piece of scrap wood. |
#12
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Ping tom Gardner! OT how to cut nylon brush:-)
beecrofter wrote:
Ran into something similar. Used a SHARP wood chisel and a mallet and cut on top of a piece of scrap wood. That one sounds like a winner. End cutting pliers might be an option too. I was going to show a link but but Channellocks Macromedia server is down. A freaking jpg would have worked fine. Bah! Wes |
#13
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Ping tom Gardner! OT how to cut nylon brush:-)
On Sun, 30 Dec 2007 03:14:37 -0500, Wes wrote:
beecrofter wrote: Ran into something similar. Used a SHARP wood chisel and a mallet and cut on top of a piece of scrap wood. That one sounds like a winner. End cutting pliers might be an option too. I was going to show a link but but Channellocks Macromedia server is down. A freaking jpg would have worked fine. Bah! Wes I'd bet that the tile nippers with compound leverage that I paid a quarter for last summer would do a good but slow job. Gerry :-)} London, Canada |
#14
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Ping tom Gardner! OT how to cut nylon brush:-)
Gerald Miller wrote:
On Sun, 30 Dec 2007 03:14:37 -0500, Wes wrote: beecrofter wrote: Ran into something similar. Used a SHARP wood chisel and a mallet and cut on top of a piece of scrap wood. That one sounds like a winner. End cutting pliers might be an option too. I was going to show a link but but Channellocks Macromedia server is down. A freaking jpg would have worked fine. Bah! Wes I'd bet that the tile nippers with compound leverage that I paid a quarter for last summer would do a good but slow job. Gerry :-)} London, Canada Or a handheld, blade and anvil type cutter as sold for cutting plumbing pipe. A little more work, but portable. Cheers Trevor Jones |
#15
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Ping tom Gardner! OT how to cut nylon brush:-)
On 2007-12-30, Gerald Miller wrote:
On Sun, 30 Dec 2007 03:14:37 -0500, Wes wrote: [ ... ] End cutting pliers might be an option too. I was going to show a link but but Channellocks Macromedia server is down. A freaking jpg would have worked fine. Bah! [ ... ] I'd bet that the tile nippers with compound leverage that I paid a quarter for last summer would do a good but slow job. In particular, the compound-leverage wire nippers from Starrett would do an excellent job. They even have the option of carbide jaws for use cutting a lot of music wire. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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