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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Shop air thoughts...
I'm in the midst of an overhaul of my small home shop (20'x32' detached)
and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. |
#2
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Shop air thoughts...
Pete C. wrote:
I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle |
#3
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Shop air thoughts...
On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm,
Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- |
#4
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Shop air thoughts...
Larry Jaques wrote:
On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- That brings up an interesting possibility, how about the PEX tubing that is pretty cheap and easy to crimp together? I would imagine that unlike PVC the failure mode if it were to fail would be a startling but harmless split and air release with no flying shards. Pete C. |
#5
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Shop air thoughts...
Looks to me like you could easily run a shield over the PVC air lines to
deflect any shards that might 'happen'. 1x6 pine boards, or C-purlin. The drops and joints could be left unshielded as any break would likely be in the runs. Also, I understand embrittlement of PVC is largely due to UV. So as long as it wasn't exposed to sunlight or welding arc, the odds are pretty good that it will last indefinitely. Flex line from compressor to PVC to isolate vibration. larger diameter PVC would effectively increase the volume of your air reservoir. I'd consider adding a metal radiator to cool the compressed air and remove water, close to the compressor. The PVC would not transfer heat as well so you'd stand a higher chance of getting warm moist air to the outlets without some sort of condenser. Larry Jaques wrote: On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- |
#6
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Shop air thoughts...
As others mentioned, OSHA inspectors will have a hissy fit if they see
PVC air lines. I think the issue is oil in the lines combined with vibration. Plus PVC does not have a graceful failure mode. My home shop has 1/2" copper, the labs at work are plumbed with 1/2" to 1" copper (depending on where in the system it is). Black pipe is the preferred material. Once consideration for copper is to make sure the termianations are not subject to vibration. Copper will work harden and eventually crack. Michelle wrote: Pete C. wrote: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle |
#7
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Shop air thoughts...
On the day of Tue, 14 Mar 2006 13:38:03 GMT...
"Pete C." typed these letters: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. If you want something easy to work with... Why not just run an appropriate sized air hose rated for the pressures you need. Maybe something like tygon that will even work with push lock connectors. It doesn't get much easier that that. You may want to clamp it down some way to avoid it going wild if it ever does come loose. The company I used to work for used probably miles of tygon type air lines. They also had some galvanized pipe/rigid conduit. But without a pipe threader pipe can be a pain. They did have some stainless steel pipe for air lines connected with compression fittings. I seen a couple of them compression fittings blow apart though. Devonshire |
#8
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Shop air thoughts...
On Tue, 14 Mar 2006 06:34:23 -0800, Larry Jaques
wrote: On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- Greetings Larry, I worked in a shop that had all PVC airlines. These were mounted about 8 feet from the floor just because it was easiest. These airlines started to blow up about about 15 years after being installed. When they did blow shards were imbedded in plywood about 6 feet away. Nevertheless, I have installed PVC in my shop. It is 8 feet up and behind OSB sheets. Again, just because it was easiest. However, it will all eventually be replaced with something safer. Already some has blown and it is only about 7 years old. ERS |
#9
Posted to rec.crafts.metalworking
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Shop air thoughts...
On Tue, 14 Mar 2006 13:38:03 GMT, "Pete C."
wrote: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. As a guy who does shop maint for a living..and has done both..Id have to vote for copper. Solder is solder for the most part. Ive used both and have yet to see anything come un****ed up to 200lbs Gunner "A prudent man foresees the difficulties ahead and prepares for them; the simpleton goes blindly on and suffers the consequences." - Proverbs 22:3 |
#10
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Shop air thoughts...
On Tue, 14 Mar 2006 06:34:23 -0800, Larry Jaques
wrote: On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. And yes..I does Indeed explode. Ill see if I can dig up the photos I took of All Diameter Grinding in Anaheim California..where a PVC airline, run above the flourescent lights, broke in one part of the building, cascaded as the shock traveled..broke in about 40 places and took out a number of flourescent tubes at the same time, adding to the shrapnel in the air. It was truely duck and cover time in there..... http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- "A prudent man foresees the difficulties ahead and prepares for them; the simpleton goes blindly on and suffers the consequences." - Proverbs 22:3 |
#11
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Shop air thoughts...
On Tue, 14 Mar 2006 09:21:12 -0600, Rex B
wrote: Looks to me like you could easily run a shield over the PVC air lines to deflect any shards that might 'happen'. 1x6 pine boards, or C-purlin. The drops and joints could be left unshielded as any break would likely be in the runs. Also, I understand embrittlement of PVC is largely due to UV. So as long as it wasn't exposed to sunlight or welding arc, the odds are pretty good that it will last indefinitely. Not true. Much of the degredation comes from compressor oil inside, and heat. UV may also be responsible..but not inside shops with it run over head. Ive had 3/4" pvc simply break in my hand like a grahm cracker. Flex line from compressor to PVC to isolate vibration. larger diameter PVC would effectively increase the volume of your air reservoir. I'd consider adding a metal radiator to cool the compressed air and remove water, close to the compressor. The PVC would not transfer heat as well so you'd stand a higher chance of getting warm moist air to the outlets without some sort of condenser. Larry Jaques wrote: On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. http://www.osha.gov/dts/hib/hib_data/hib19880520.html I now recommend black pipe or copper tubing or air, though there are some plastics now used in air lines: Nylon, polyurethane, and ABS. http://www.cbs.state.or.us/osha/interps/1989/im-89-06(rr).pdf http://www.newageindustries.com/sprthncl.asp http://www.colexint.com/pneumn.htm - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- "A prudent man foresees the difficulties ahead and prepares for them; the simpleton goes blindly on and suffers the consequences." - Proverbs 22:3 |
#12
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Shop air thoughts...
.... The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I used 1/2" rigid copper in my shop. Its easy to install. One big plus is being able to add another drop where you need it later. Just cut it with a tubing cutter and solder in a Tee. FWIW, I just used standard plumbers solder. I put all the lines at the ceiling with pig tails of air hose line down wherever its needed. Karl |
#13
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Shop air thoughts...
Devonshire wrote: The company I used to work for used probably miles of tygon type air lines. They also had some galvanized pipe/rigid conduit. Looks to me like conduit would be about the cheapest thing available if you could make air-tight connections reliably. |
#14
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Shop air thoughts...
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#15
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Shop air thoughts...
Karl Townsend wrote:
... The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I used 1/2" rigid copper in my shop. Its easy to install. One big plus is being able to add another drop where you need it later. Just cut it with a tubing cutter and solder in a Tee. FWIW, I just used standard plumbers solder. I put all the lines at the ceiling with pig tails of air hose line down wherever its needed. Karl I'll be hanging the air line along with the EMT conduit for the various power drops from sections of Unistrut mounted at the stud locations at the top 12" of the wall. Should be neat, easy to add to or change, and allow tighter spacing of the horizontal runs than regular one hole straps allows. Pete C. |
#16
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Shop air thoughts...
On the day of Tue, 14 Mar 2006 10:59:47 -0600...
Rex B typed these letters: Devonshire wrote: The company I used to work for used probably miles of tygon type air lines. They also had some galvanized pipe/rigid conduit. Looks to me like conduit would be about the cheapest thing available if you could make air-tight connections reliably. I've gotton rigid conduit for free from electrical contractors that worked in industry. It would have to be rigid conduit, thin wall would never work. The only difference I saw between the rigid conduit and galvanized pipe that we had was the pipe had a pressure rating of 300psi and the conduit had no pressure rating. If the conduit is threaded. the ends will have to be chopped off and rethreaded on a pipe threading machine. Conduit threads aren't tapered like pipe threads. It's dificult to get them to seal off. Conduit also makes great cheap tomato steaks. You need to take a side grinder and cut at nitch in it every so often the catch the twine so the plant doesn't slide down the pole. I still think the flexable air line/tygon tubing would be the easiest route. Rigid piping is ok as long as you never plan to move anything. Devonshire |
#17
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Shop air thoughts...
"I expect I'll be running the air through one of the cheap HF
refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy." What do you think of the HF air dryer? TMT |
#18
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Shop air thoughts...
On the day of Tue, 14 Mar 2006 16:25:30 GMT...
Gunner typed these letters: Not true. Much of the degredation comes from compressor oil inside, and heat. UV may also be responsible..but not inside shops with it run over head. Ive had 3/4" pvc simply break in my hand like a grahm cracker. I've seen outdoor grade "Sunlight Resistant" PVC crumble like a graham cracker after less than 10 years exposure to the outdoors. It was used as conduit from the ground to an electrical box. Devonshire |
#19
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Shop air thoughts...
I worked in a shop that was partial plumbed with iron pipe sorta like a
manifold and branches of pvc schedule forty. We had one break on a cold day at about 150 psi. It is deafening. and bits of the pvc shrapnel went every where. Use flex hoses or do the whole shop with steel or copper |
#20
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Shop air thoughts...
On Tue, 14 Mar 2006 07:37:52 -0800, with neither quill nor qualm, Eric
R Snow quickly quoth: On Tue, 14 Mar 2006 06:34:23 -0800, Larry Jaques wrote: On Tue, 14 Mar 2006 14:16:05 GMT, with neither quill nor qualm, Michelle quickly quoth: In talking to our local plumbing supplier about that very subject.... Black copper or PVC is fine. I went with PVC. easiest to work with and cheapest. Michelle, I worked with PVC air lines for years and nobody got shards imbedded in their eyes (skulls, or anything else) BUT, PVC isn't rated for air pressures and can explode. I no longer recommend its use after reading the official stance. OSHA has _kittens_ upon its mention in that usage. Greetings Larry, Howdy, Eric. I worked in a shop that had all PVC airlines. These were mounted about 8 feet from the floor just because it was easiest. These airlines started to blow up about about 15 years after being installed. When they did blow shards were imbedded in plywood about 6 feet away. Nevertheless, I have installed PVC in my shop. It is 8 feet up and behind OSB sheets. Again, just because it was easiest. However, it will all eventually be replaced with something safer. Already some has blown and it is only about 7 years old. Ours was at breast height, 1.5", and we worked with it for 4 years before I switched careers due to back problems. The body men would back out and catch air lines on bumper brackets, ripping the connectors off the pipes and breaking pipes. Nobody ever got hit by shards and it happened every 4-6 months. I guess they were lucky. I"m replacing my installation of PVC pipe for the landscaping water now after an ice-damaged old galv nipple went. What I hadn't seen until I replaced the galv pieces was that a PVC ball valve had also split. I'm replacing all PVC I put outside with galv now, and I'm going to replace the valves at the well pump while I'm at it. Then I'm going to foam some insulation around the exposed piping to limit its exposure to freezing temps. I remember seeing that Porsche in the guy's mountain cabin's garage with the water pipe above it. Can you say "OOPS!" and "OUCH!"? I knew you could. g Wasn't this one of you Metalheads, or was it someone from the Wreck? http://p-car.com/potm/frozen.jpg - - - - - - - - - - - - - - - - - - Heart Attacks: God's revenge for eating his little animal friends -- http://www.diversify.com Comprehensive Website Development -- |
#21
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Shop air thoughts...
snip
If I was doing it, I would use copper. And I would use those retractable hose reels in addition to stationary quick connects. Just me. Steve |
#22
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Shop air thoughts...
In article ,
Ignoramus4546 wrote: I thought that PVC was a big no no. It supposedly becomes brittle with age and when it fails, everything flies apart, making dangerous shrapnel. Been there, done that. Blew up, hurt like a mother****er. My fancy-schmancy Carhartt pants got torn up, but saved my future children's lives. FWIW, I didn't put in the line or know that it was even pressurized. But I did happen to bonk it with a shovel, causing the failure. It had been buried, so no UV exposure. Maybe got brittle from thermal cycling or repeated stressing from pressurizing. Either way, I avoid the **** now. -- B.B. --I am not a goat! thegoat4 at airmail dot net |
#23
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Shop air thoughts...
"Pete C." wrote in message ... Karl Townsend wrote: ... The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with snip Pete C. I used black iron pipe (mix of 2" & 1") because I had some and was able to scrounge the rest. I made up the near compressor piping and the long runs with it. It took some time but was worth it. I have a ratchet threader and tristand and spent about 4 hrs cutting and threading & several more hanging & wrench turning. At the drops I used some K type copper. I like the BI pipe .....done once done right kind of thing.. also easier to scrounge BI pipe then copper. I think the cold pipe really helps remove water to. As far as a dryer goes I run a hypertherm 350 in my plasma cam and use a desiccant type filter it works well... better cuts & tip life ect. worth the cost. check http://www.tptools.com/statictext/ai...ng-diagram.pdf for suggestions. I think PVC use has been covered well in other replies. enjoy Andrew |
#24
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Shop air thoughts...
AndrewV wrote:
"Pete C." wrote in message ... Karl Townsend wrote: ... The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with snip Did iron in the last shop, pia and leaky[I know shudup] copper in this one, 3/4 sloped to compressor, 1/2 drops with a ball valve at every junction. 160 feet of 3/4 and maybe 60 feet of half, tees l's and whatnot, what could it have cost? Don't remember, will last longer than me I bought a hf ref dryer ~2 years ago and it works great. |
#26
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Shop air thoughts...
"un****ed"......................around these parts we call it transgender.
As a guy who does shop maint for a living..and has done both..Id have to vote for copper. Solder is solder for the most part. Ive used both and have yet to see anything come un****ed up to 200lbs Gunner "A prudent man foresees the difficulties ahead and prepares for them; the simpleton goes blindly on and suffers the consequences." - Proverbs 22:3 |
#27
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Shop air thoughts...
Too_Many_Tools wrote:
"I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy." What do you think of the HF air dryer? TMT Haven't got it yet. Looked at it in the store and it looks perfectly good. Have heard from several people using them with plasma cutters and heard only good reports. On sale now for $299 - 20% coupon and no shipping by getting it at the local HF, kinda hard to beat. Pete C. |
#28
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Shop air thoughts...
Just as a point to ponder, several years ago we had some major
discussions on the usage of PVC. Being the son of a retired registered metalurgical engineer, who's area of expertise is refinery vessels and pipeline design and failure analysys, I have had easy access to the design codes since I was able to read. To dad's way of thinking, anything under 1" thick was light material. I took the codes out for pressurized piping for compressible fluids and gases and ran the design and safety numbers using the data for PVC. By the time that you apply all the design information and make the appropriate derates, PVC comes out having a safe working pressure, using air, of only 4 psi, at 70 deg F. Yes, that is correct, by code you can only allow the pressure of a compressible fluid in PVC that is certified to ASTM 1789 (?) standards get up to a maximum of 4 psi. When I posted that info along with the industry spec numbers, some of the most ardent defenders of the usage of PVC began to have some enlightenment about the problems of using it in an air system. I hope that anyone that is really contemplating the use of PVC or CPVC goes back and reads through those old posts and then takes the time to run the numbers through the latest version of the applicable codes prior to installing any. |
#29
Posted to rec.crafts.metalworking
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Shop air thoughts...
One thing I would definitely recommend if you have a fixed
compressor/pipe setup is a small portable air tank. It isn't a big deal when you can haul the compressor to the jobsite but once you make everything permanent, it becomes a big PITA, even if the compressor is designed to be permanent. I use ones made out of modified propane cylinders for forklifts. They have a small length of coiled tubing attached and can be hauled wherever needed. |
#30
Posted to rec.crafts.metalworking
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Shop air thoughts...
woodworker88 wrote: One thing I would definitely recommend if you have a fixed compressor/pipe setup is a small portable air tank. Depends on where you live. Portable air tanks are illegal in NJ State laws regarding pressure air tank manufacturing prohibit the sale of tanks in New Jersey and Puerto Rico. |
#31
Posted to rec.crafts.metalworking
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Shop air thoughts...
On Tue, 14 Mar 2006 13:38:03 GMT, "Pete C."
wrote: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I use heavy L Copper and silver-brazed connections. That means there's no reasonable way that a plumber thinks it's a water line when they see the silver-braze. Unless he's an utter moron, and I try to keep them off the property at all costs. Black pipe is second - but it could get confused with natural gas. Do Not Use Regular PVC For Shop Air! It shatters and can kill. They make a special (green?) CPVC pipe that is rated for air service, but it's expensive as hell and meant for use plumbing air lines in chemical plants where they can't use steel. If you must use plastics for branch lines and equipment internal connections, polyethylene tubing up to 3/8" is acceptable. But make the main line Copper or Black Pipe. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. I inspected that air dryer, and it looks reasonably well made. It's on sale? Cool, gotta get over there. New Harbor Fright 2 miles away, no more Road Trips to Camarillo. Now if someone will come up with a reasonably priced Nitrogen Generator for filling tires... -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#32
Posted to rec.crafts.metalworking
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Shop air thoughts...
"Bruce L. Bergman" wrote:
On Tue, 14 Mar 2006 13:38:03 GMT, "Pete C." wrote: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I use heavy L Copper and silver-brazed connections. That means there's no reasonable way that a plumber thinks it's a water line when they see the silver-braze. Unless he's an utter moron, and I try to keep them off the property at all costs. Black pipe is second - but it could get confused with natural gas. Do Not Use Regular PVC For Shop Air! It shatters and can kill. They make a special (green?) CPVC pipe that is rated for air service, but it's expensive as hell and meant for use plumbing air lines in chemical plants where they can't use steel. If you must use plastics for branch lines and equipment internal connections, polyethylene tubing up to 3/8" is acceptable. But make the main line Copper or Black Pipe. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. I inspected that air dryer, and it looks reasonably well made. It's on sale? Cool, gotta get over there. It's on sale on the Harbor Freight web site (not HFUSA site or in flyer), just print the web page and bring it along and your 20% coupon of course. New Harbor Fright 2 miles away, no more Road Trips to Camarillo. Now if someone will come up with a reasonably priced Nitrogen Generator for filling tires... Give them some time to clone the $5k IR one for about $750... Pete C. -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#33
Posted to rec.crafts.metalworking
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Shop air thoughts...
On Wed, 15 Mar 2006 20:59:12 GMT, "Pete C."
wrote: "Bruce L. Bergman" wrote: Now if someone will come up with a reasonably priced Nitrogen Generator for filling tires... Give them some time to clone the $5k IR one for about $750... It would be a true Trifecta if they sent the Nitrogen from the molecular sieve element out into one receiver tank for tires and inert gas uses, and the Oxygen into another receiver for welding and cutting. Then all you would need to lug home (or get delivered) is Acetylene and shielding gas - CO2 or CO2/Argon, or something more exotic if you're doing odd materials. I don't think I want to try running a large carbide generator. -- Bruce -- -- Bruce L. Bergman, Woodland Hills (Los Angeles) CA - Desktop Electrician for Westend Electric - CA726700 5737 Kanan Rd. #359, Agoura CA 91301 (818) 889-9545 Spamtrapped address: Remove the python and the invalid, and use a net. |
#34
Posted to rec.crafts.metalworking
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Shop air thoughts...
On Tue, 14 Mar 2006 13:38:03 GMT, "Pete C."
wrote: I'm in the midst of an overhaul of my small home shop (20'x32' detached) and among the items on the agenda is some fixed air line. The question is - Black pipe or soldered copper. Black pipe is rather a pain to work with, heavy and fairly expensive, while type L copper is much easier to work with and I think actually a bit cheaper overall not to mention the typical HD / Lowe's black pipe fittings are crap. I think the nice smooth bore of 1/2" copper will give better air flow rates vs. 1/2" black pipe as well. I've heard it noted that for copper air lines you should use "hard" solder. Since all the normal plumbing solder these days is lead-free silver bearing I'm thinking this qualifies as "hard" solder. I expect I'll be running the air through one of the cheap HF refrigerated air dryers in addition to the usual filters to help keep the new plasma cutter happy. In addition to the plasma cutter, the air will be serving the air/hyd 20T press, blowguns at the lathe and mill, and the usual assortment of impact wrench / hammer / nailer / tire inflator. Thoughts / suggestions? Thanks, Pete C. Not all lead-free plumbing solder is silver-bearing. A lot of it is 95 tin 5 antimony. It's cheaper, but it doesn't wet as well as the stuff with a little silver in it for a buck more a small roll. The silver-bearing stuff doesn't qualify as "hard" solder, but it is completely adequate for soldering air lines. My air lines are copper, soft-soldered. Been in service for nearly 20 years. I see no reason to silverbraze air lines. There is no way I'd use plastic. I've had no bad experience with plastic, but others have and I hate replacing stuff. Use some flexible line, like hose, between the compressor and any copper plumbing. Copper will fatigue with vibration, flare joints will eventually fail. This I do know from experience! |
#35
Posted to rec.crafts.metalworking
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Shop air thoughts...
"Red" writes: woodworker88 wrote: One thing I would definitely recommend if you have a fixed compressor/pipe setup is a small portable air tank. Depends on where you live. Portable air tanks are illegal in NJ What about air tanks that are attatched to portable compressors? An air tank is an air tank... What exactly is the rationale for this law? I can't imagine who would benefit from it (compressor salesmen?). |
#36
Posted to rec.crafts.metalworking
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Shop air thoughts...
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#37
Posted to rec.crafts.metalworking
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Shop air thoughts...
Who says laws have to be sensible? My best guess is someone was
injured by a rusted out portable tank, so the locals passed a law. It's widely ignored, from what I've seen in NJ, but it's useful to be informed, in case of an accident or insurance claim. |
#38
Posted to rec.crafts.metalworking
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Shop air thoughts...
I'm in california and can't speak for laws elseware, but many people
here buy those tiny 1-2 gallon or less compressors and then have a secondary tank to hold more air ( I myself am guilty of doing this, although not illegal here). Many people buy them, but I have seen many improvised ones. I see the most failures in lousy connectors and hoses rather than the tanks or piping (in plumbed systems). |
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