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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Static Phase Converter?
Hi Guys,
Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... |
#2
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Static Phase Converter?
JB,
I'd say probably, errr welll, make that maybe. Do this: Get in touch with Phase-A-Matic, large maker of static phase converters. Be prepared to give them the name plate information from the motor. Bob Swinney "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... |
#3
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Static Phase Converter?
Thank you for the advice, Robert.
Joe "Robert Swinney" wrote in message ... JB, I'd say probably, errr welll, make that maybe. Do this: Get in touch with Phase-A-Matic, large maker of static phase converters. Be prepared to give them the name plate information from the motor. Bob Swinney "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... |
#4
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Static Phase Converter?
"JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... Joe I am pretty sure you would be content with the performance of a lathe at home with a 5 HP 3 phase motor powered with single phase. You probably wont be content with its performance if you intend to run it loaded over about 4 HP for extended periods. I'm impressed with the ability of a lathe like that being able to reverse quite quickly. Jerry |
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Static Phase Converter?
"Jerry Martes" wrote in message news:6Ai3f.21174$Tn5.14651@trnddc08... "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... Joe I am pretty sure you would be content with the performance of a lathe at home with a 5 HP 3 phase motor powered with single phase. You probably wont be content with its performance if you intend to run it loaded over about 4 HP for extended periods. I'm impressed with the ability of a lathe like that being able to reverse quite quickly. Jerry Jerry, Thanks for the help. I don't think I'll be loading it up over 4 HP, especially for long periods of time. My other concern is whether the two speed motor will work with a static converter. Some say yes, some say no and some say maybe. Thanks again. Joe... |
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Static Phase Converter?
Reversing could get interesting. That can put a lot of stress on a
phase converter. I've had the situation where a small rotarty would reverse instead of the lathe, a situation that could really make your day. |
#7
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Static Phase Converter?
Paul Amaranth wrote:
Reversing could get interesting. That can put a lot of stress on a phase converter. I've had the situation where a small rotarty would reverse instead of the lathe, a situation that could really make your day. You could get around this simply by pausing with the switch in the off position until the spindle stops, then applying the power in reverse, right? Chris |
#8
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Static Phase Converter?
Rotary phase converters are cheap and effective, build your own.
JB wrote: Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... |
#9
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Static Phase Converter?
"Christopher Tidy" wrote in message ... Paul Amaranth wrote: Reversing could get interesting. That can put a lot of stress on a phase converter. I've had the situation where a small rotarty would reverse instead of the lathe, a situation that could really make your day. You could get around this simply by pausing with the switch in the off position until the spindle stops, then applying the power in reverse, right? Chris True, but the value of instant reverse is lost. There are times when that feature is very valuable to the guy on the machine. Tapping a hole with a tap in the spindle comes to mind. Failure to reverse instantly could prove expensive. Harold |
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Static Phase Converter?
On Wed, 12 Oct 2005 21:28:59 -0400, "JB" wrote:
Thanks for the help. I don't think I'll be loading it up over 4 HP, especially for long periods of time. My other concern is whether the two speed motor will work with a static converter. Some say yes, some say no and some say maybe. My lathe also has a two-speed motor, rated at 5 HP on high speed and 3 HP on low speed. I could start it in either mode with a static converter -- but not with the same static converter, or at least not with the same capacitance. There may be a way to trick a relay into the lathe's wiring so when the high-speed mode is engaged more capacitance is switched into the static converter. Another option would be to manually switch the converter when you change speeds. A large enough rotary converter, probably 10 HP idler, would start it in either mode. |
#12
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Static Phase Converter?
you may find that a VFD costs about the same as a static converter (unless
you happen to have the parts and plan on building it yourself) - look for a used one "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... |
#13
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Static Phase Converter?
According to Christopher Tidy :
Paul Amaranth wrote: Reversing could get interesting. That can put a lot of stress on a phase converter. I've had the situation where a small rotarty would reverse instead of the lathe, a situation that could really make your day. You could get around this simply by pausing with the switch in the off position until the spindle stops, then applying the power in reverse, right? Thus eliminating the "reverse it quite quickly" which was promised about four articles back-thread. :-) If you want to do this, you want a hefty rotary phase converter. I don't think that a "static" phase converter as made by "Phase-O-Matic" could handle a two-speed three-phase motor very well. It will start well on one or the other speed, but not both. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#14
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Static Phase Converter?
According to william_b_noble :
"JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? you may find that a VFD costs about the same as a static converter (unless you happen to have the parts and plan on building it yourself) - look for a used one Hmm ... a VFD is not likely to work well with a two-speed three-phase motor -- unless you do all speed switching with the VFD. You're not supposed to put the switch between the VFD and the motor, as the voltage spikes from the switching can zap the output transistors of the VFD. Here is a place where I feel that a rotary converter (build-it-yourself) would be the better choice. Or -- you could limit yourself to one set of windings on the motor, and do all speed changing with the VFD. For extreme cases (where you *really* need the higher torque of the low speed, or the higher speed of the high speed), you can stop the motor entirely (using the VFD's controls), switch to the other speed at the lathe's switches, and then start the motor back up with the VFD. Good Luck, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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Static Phase Converter?
with the VFD. For extreme cases (where you *really* need the higher
torque of the low speed, or the higher speed of the high speed), you can I don't think that is the case. All 2 speed motors that I have looked at have a much lower HP rating on Low speed than high speed. Usually it is less than 1/2. I would venture that a 2 speed motor runing on high speed but slowed down with a VFD will actually have more (or at least as much) HP as the same motor runing on low speed. So in my opinion you can wire the lathe to only use high motor speed and then use the VFD to generate the low speed without any loose in motor torque. Once you use a VFD you will love it. For example I was facing an 8 inch diameter disc. I set the VFD for 20Hz and geared the lathe for the speed I wanted for full diameter. As the toolbit works it way towards the center, I gradually increase the VFD frequency to increase the spindle RPM. It makes facing a big object so much faster and better. chuck |
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Static Phase Converter?
JB wrote: Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... I run a 5 horse 2 speed as you are speaking of on a 7.5 horse rotary built from a phase-a-matic heavy duty static converter rated for 8 hp. It will NOT start the lathe on the low range but doesn't have any problems at all with the high range. Yea, I know...I need bigger. I just wanted to throw out some numbers that may help. I would suspect that you will not get good service from a static converter alone. It may be "good enough" for light work in the speedier gear range but you'll have to seriously oversize it to go into the low range. Koz |
#17
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Static Phase Converter?
In article , dnichols@d-and-
d.com says... According to Christopher Tidy : Paul Amaranth wrote: Reversing could get interesting. That can put a lot of stress on a phase converter. I've had the situation where a small rotarty would reverse instead of the lathe, a situation that could really make your day. You could get around this simply by pausing with the switch in the off position until the spindle stops, then applying the power in reverse, right? Thus eliminating the "reverse it quite quickly" which was promised about four articles back-thread. :-) If you want to do this, you want a hefty rotary phase converter. I don't think that a "static" phase converter as made by "Phase-O-Matic" could handle a two-speed three-phase motor very well. It will start well on one or the other speed, but not both. Or in at least one instance (mine), though the HP of both speeds is within the range of the static converter, the motor will not start or run properly on either speed. Ned Simmons |
#18
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Static Phase Converter?
In article , dnichols@d-and-
d.com says... According to william_b_noble : "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? you may find that a VFD costs about the same as a static converter (unless you happen to have the parts and plan on building it yourself) - look for a used one Hmm ... a VFD is not likely to work well with a two-speed three-phase motor -- unless you do all speed switching with the VFD. You're not supposed to put the switch between the VFD and the motor, as the voltage spikes from the switching can zap the output transistors of the VFD. I was able to keep all the original functions of the 2- speed motor on my lathe when I installed a VFD. The two speed select contactors are between the VFD and the motor windings, and work as they always have. The direction commands to the VFD come from the reversing contactor, which no longer has any direct connection to the motor. The only thing I can't do (you *can*, but for the reason you mentioned, *shouldn't*) is switch from hi to lo on the fly, but that's not a problem now that speed is controllable with the VFD's speed pot. Most VFDs have a zero speed output, so it would be possible to prevent switching the speed select contactors unless the motor is stopped, but I didn't think it worth the trouble. Ned Simmons |
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Static Phase Converter?
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#20
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Static Phase Converter?
Can you not use the static to start a stand along motor with no load -
spin that up and then the field and power in the windings will in turn drive the other motors and compensate on-the-fly. Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH, NRA Life NRA Second Amendment Task Force Charter Founder Don Foreman wrote: On Wed, 12 Oct 2005 21:28:59 -0400, "JB" wrote: Thanks for the help. I don't think I'll be loading it up over 4 HP, especially for long periods of time. My other concern is whether the two speed motor will work with a static converter. Some say yes, some say no and some say maybe. My lathe also has a two-speed motor, rated at 5 HP on high speed and 3 HP on low speed. I could start it in either mode with a static converter -- but not with the same static converter, or at least not with the same capacitance. There may be a way to trick a relay into the lathe's wiring so when the high-speed mode is engaged more capacitance is switched into the static converter. Another option would be to manually switch the converter when you change speeds. A large enough rotary converter, probably 10 HP idler, would start it in either mode. ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
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Static Phase Converter?
According to Chuck Sherwood :
with the VFD. For extreme cases (where you *really* need the higher torque of the low speed, or the higher speed of the high speed), you can I don't think that is the case. All 2 speed motors that I have looked at have a much lower HP rating on Low speed than high speed. Usually it is less than 1/2. Since the horsepower is a function of both the torque and the speed, this makes sense. I would venture that a 2 speed motor runing on high speed but slowed down with a VFD will actually have more (or at least as much) HP as the same motor runing on low speed. That sounds good -- as long as the winding for the high-speed setting can handle the current at low speed operation. So in my opinion you can wire the lathe to only use high motor speed and then use the VFD to generate the low speed without any loose in motor torque. Excellent suggestion. Once you use a VFD you will love it. For example I was facing an 8 inch diameter disc. I set the VFD for 20Hz and geared the lathe for the speed I wanted for full diameter. As the toolbit works it way towards the center, I gradually increase the VFD frequency to increase the spindle RPM. It makes facing a big object so much faster and better. And -- if you're doing a lot of the same part, you might even hook a rack gear on the cross-slide, and a pinion on a potentiometer, to have a result of a constant SFM as you face. This can also help eliminate chatter at certain speeds and radiuses. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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Static Phase Converter?
According to Ned Simmons :
In article , dnichols@d-and- d.com says... According to william_b_noble : [ ... ] you may find that a VFD costs about the same as a static converter (unless you happen to have the parts and plan on building it yourself) - look for a used one Hmm ... a VFD is not likely to work well with a two-speed three-phase motor -- unless you do all speed switching with the VFD. You're not supposed to put the switch between the VFD and the motor, as the voltage spikes from the switching can zap the output transistors of the VFD. I was able to keep all the original functions of the 2- speed motor on my lathe when I installed a VFD. The two speed select contactors are between the VFD and the motor windings, and work as they always have. The direction commands to the VFD come from the reversing contactor, which no longer has any direct connection to the motor. O.K. The switching between the VFD and the motor is what most VFD manufacturers explicitly warn against. The only thing I can't do (you *can*, but for the reason you mentioned, *shouldn't*) is switch from hi to lo on the fly, but that's not a problem now that speed is controllable with the VFD's speed pot. Most VFDs have a zero speed output, so it would be possible to prevent switching the speed select contactors unless the motor is stopped, but I didn't think it worth the trouble. That depends. If you are the only one who ever uses the lathe, you can probably depend on remembering the proper operation. However, with multiple people using the same machine, with a constant potential for a new hire to not have it locked into his memory yet, I would think that such an interlock would be well advised. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#23
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Static Phase Converter?
According to Pete Keillor :
On 13 Oct 2005 06:24:06 GMT, (DoN. Nichols) wrote: According to william_b_noble : [ ... ] you may find that a VFD costs about the same as a static converter (unless you happen to have the parts and plan on building it yourself) - look for a used one Hmm ... a VFD is not likely to work well with a two-speed three-phase motor -- unless you do all speed switching with the VFD. You're not supposed to put the switch between the VFD and the motor, as the voltage spikes from the switching can zap the output transistors of the VFD. [ ... ] Rather than risk frying the old two speed motor on my TM mill, I got a 1 hp. Marathon inverter duty motor to go with the VFD. Good motors aren't that expensive, or find a used one. The VFD handles generating the low speed end well. O.K. This is a reasonable approach, as long as the motor is not mechanically unusual in its mounting, thus making the finding of a replacement more difficult. Enjoy, DoN. -- Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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Static Phase Converter?
On Wed, 12 Oct 2005 21:28:59 -0400, "JB" wrote:
"Jerry Martes" wrote in message news:6Ai3f.21174$Tn5.14651@trnddc08... "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... Joe I am pretty sure you would be content with the performance of a lathe at home with a 5 HP 3 phase motor powered with single phase. You probably wont be content with its performance if you intend to run it loaded over about 4 HP for extended periods. I'm impressed with the ability of a lathe like that being able to reverse quite quickly. Jerry Jerry, Thanks for the help. I don't think I'll be loading it up over 4 HP, especially for long periods of time. My other concern is whether the two speed motor will work with a static converter. Some say yes, some say no and some say maybe. Thanks again. Joe... Joe..save yourself some money and build a 7.5hp rotary converter. Even rope start works very well for this application. You should be able to find a good used motor for very little money (Id give you one if you were closer), or simply add a pony motor and spin it up then apply power to the big motor. Shrug..Im just about done with a 10hp pony motor run PRC that runs even my big Clausing 1501 (7.5hp) in full reverse/forwards applications, along with my big 3ph mig (though not at the same time G) You DONT need the bells and whistles of a self starter, unless you absolutly want to. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
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Static Phase Converter?
On Fri, 14 Oct 2005 18:33:19 GMT, xray
wrote: On Fri, 14 Oct 2005 09:04:34 GMT, Gunner wrote: Absoutly correct Don. Bad things MAY happen when switching the lathe controls when operating via a VFD. I pulled all my lathes off the several VFDs and run them all on a 5hp RPC for this reason. I'm not sure I understand exactly how bad things might happen with a VFD. Do you mean switching something like a dual-speed motor or some other electrical control while it is being driven? Correct. If for example..I were to use the onboard reversing switch...it momentarily interupts the power from the vfd..then spikes it badly when it makes up again. Some serious spikes. Think of it as spiking the clutch on your vehicle..while doing "hole shots". Sooner or later something will bust. With luck..it will simply be a universal joint..but it could be the differential or tranny. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#27
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Static Phase Converter?
Gunner,
Thanks again for the advice. I too wish I lived closer to you. I have learned much from you already and I sincerely appreciate your effort in helping me. Joe.. "Gunner" wrote in message ... On Wed, 12 Oct 2005 21:28:59 -0400, "JB" wrote: "Jerry Martes" wrote in message news:6Ai3f.21174$Tn5.14651@trnddc08... "JB" wrote in message ... Hi Guys, Once again I am here with my hat in hand humbly requesting your assistance. As some of you know, I am in the process of purchasing a Colchester Circa 1960's MK 1 1/2 lathe. It has a two speed 5hp 3 phase motor. Will I be able to run it successfully on a static phase converter? Thanks in advance for the help. Regards. Joe... Joe I am pretty sure you would be content with the performance of a lathe at home with a 5 HP 3 phase motor powered with single phase. You probably wont be content with its performance if you intend to run it loaded over about 4 HP for extended periods. I'm impressed with the ability of a lathe like that being able to reverse quite quickly. Jerry Jerry, Thanks for the help. I don't think I'll be loading it up over 4 HP, especially for long periods of time. My other concern is whether the two speed motor will work with a static converter. Some say yes, some say no and some say maybe. Thanks again. Joe... Joe..save yourself some money and build a 7.5hp rotary converter. Even rope start works very well for this application. You should be able to find a good used motor for very little money (Id give you one if you were closer), or simply add a pony motor and spin it up then apply power to the big motor. Shrug..Im just about done with a 10hp pony motor run PRC that runs even my big Clausing 1501 (7.5hp) in full reverse/forwards applications, along with my big 3ph mig (though not at the same time G) You DONT need the bells and whistles of a self starter, unless you absolutly want to. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
#28
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Static Phase Converter?
On Sat, 15 Oct 2005 11:30:11 GMT, xray
wrote: On Sat, 15 Oct 2005 10:43:48 GMT, Gunner Asch wrote: On Fri, 14 Oct 2005 18:33:19 GMT, xray wrote: On Fri, 14 Oct 2005 09:04:34 GMT, Gunner wrote: Absoutly correct Don. Bad things MAY happen when switching the lathe controls when operating via a VFD. I pulled all my lathes off the several VFDs and run them all on a 5hp RPC for this reason. I'm not sure I understand exactly how bad things might happen with a VFD. Do you mean switching something like a dual-speed motor or some other electrical control while it is being driven? Correct. If for example..I were to use the onboard reversing switch...it momentarily interupts the power from the vfd..then spikes it badly when it makes up again. Some serious spikes. Think of it as spiking the clutch on your vehicle..while doing "hole shots". Yep. Did that. Or torquing against the brakes on an automatic. Never broke anything like that I can remember. Other ways... other stories... mostly dumber. Sooner or later something will bust. With luck..it will simply be a universal joint..but it could be the differential or tranny. Gotcha. Thanks. Uhhhmm... but an RPC is better for not causing problems when you power switch? Just thinking out loud. But I'm not worried yet. Yes..because an RPC doesnt use delicate electronics. It uses the brute force method. After posting a couple weeks back about slowing my lathe, I ordered a Hitachi VFD and found a motor, cheap and local. Amazing what a handful of electronics can do these days. I had to read the book for a few days to begin to understand what to think about setting and how I might want to interface to it. Incredible configuration options in the VFD. Need to go buy some wire this morning to hook up the motor, then I'll try it on the ground for a while. I plan to bypass most of the existing lathe electrics, so I think it will all be good and I should have new things like jog too. I'll probably resurrect the other thread after I get things going, or if I find some uglies. Use the existing lathe Switchs to operate the VFD. Virtually everything is there already, though in some cases..if for example your forward/reverse switch was a momentary and picked a relay..you may have to replace it with a maintained version, though some VFDs have momentary input options. They are actually an amazing contraption G and the designers have gone to great lengths to make them as usable as possible under just about any configuration you can imagine. Well..the good ones anyways G. From machine tools to pumps, air handling and motion control. And Neptune washing machines...... Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
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