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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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I have been asked to offer an opinion in a sensitive situation.
A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. -- John English |
#2
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On Sat, 4 Jul 2009 23:40:18 -0700, the renowned John E.
wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. IMO, 11% high voltage over nominal should not "fry" the controller board in the first place. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#3
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On Sun, 05 Jul 2009 02:58:00 -0400, Spehro Pefhany
wrote: On Sat, 4 Jul 2009 23:40:18 -0700, the renowned John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. IMO, 11% high voltage over nominal should not "fry" the controller board in the first place. Yes. The controller was overly fragile, or it may have just had a random failure unrelated to supply voltage. That happens. If the owner blames the electrician, don't use him again. Sue the power company for providing 245. John |
#4
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John Larkin wrote:
On Sun, 05 Jul 2009 02:58:00 -0400, Spehro Pefhany wrote: On Sat, 4 Jul 2009 23:40:18 -0700, the renowned John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. IMO, 11% high voltage over nominal should not "fry" the controller board in the first place. Yes. The controller was overly fragile, or it may have just had a random failure unrelated to supply voltage. That happens. If the owner blames the electrician, don't use him again. Sue the power company for providing 245. John You can only do that if the electric company is actually providing that 245V. It's possible they are providing 480/460 V 3 Phase, and a in house transformer is being used. If that is the case, then there should be taps on the primary side to adjust this how ever, this measurement must be taken with at least 50% load of the shop on it to get a true reading. 245V is not uncommon and shouldn't cause any issues, actually, induction motors run better on peppier voltages. I may sound like I'm getting fired up over this with multiple reply's I have made, it's nothing against you John how ever, this comes from events that I have seen take place at work where expensive electronics just went faulty on normal use and caused a lot of down time and material loss. The powers to be that don't know anything about the field start pointing fingers and when they research to see who was the last one to have their hands in the machine no matter how long ago it was. They think its a good justification to start blame storming. Some time people loss their jobs when they did absolutely nothing wrong only to save the ass of some one else!. |
#5
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On 5 Jul., 08:58, Spehro Pefhany
wrote: On Sat, 4 Jul 2009 23:40:18 -0700, the renowned John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. IMO, 11% high voltage over nominal should not "fry" the controller board in the first place. * a loose neutral can result in all kinds of strange voltages depending on the load on the phases, so the 11% might just be what the voltage was when it was measured, not what it was when the controller was fried -Lasse |
#6
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![]() "John E." I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? ** What a STUPID troll !!! The PSU in the CNC blew cos it was a pile of **** PLUS the design was 100% incompetant cos it gave no protection to the delicate and expensive load. Bet it was old and way past use by date too. **** off TROLL !! ..... Phil |
#7
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On Sun, 5 Jul 2009 17:13:32 +1000, "Phil Allison"
wrote: "John E." I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? ** What a STUPID troll !!! The PSU in the CNC blew cos it was a pile of **** PLUS the design was 100% incompetant cos it gave no protection to the delicate and expensive load. Bet it was old and way past use by date too. **** off TROLL !! .... Phil Probably a good call, since modern switchers, which the DC supplies for these things usually are, can handle up to about 265 volts. Even a bit more, typically. |
#8
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![]() "Archimedes' Lever" "Phil Allison" "John E." I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? ** What a STUPID troll !!! The PSU in the CNC blew cos it was a pile of **** PLUS the design was 100% incompetant cos it gave no protection to the delicate and expensive load. Bet it was old and way past use by date too. **** off TROLL !! Probably a good call, since modern switchers, which the DC supplies for these things usually are, can handle up to about 265 volts. Even a bit more, typically. ** Unlikely it was a SMPS based on the OP's admittedly poor and incomplete info. Cos SMPS do not have multi-taps for AC input voltage - PLUS if an off-line switcher fails from overvoltage, it just blows the fuse and goes dead. But losing regulation and over-voltaging the load ( as was alleged by the OP) is another scenario altogether - more often associated with old age or the failure of one of a few critical components in the regulation loop. ...... Phil |
#9
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On Sat, 4 Jul 2009 23:40:18 -0700, John E.
wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. The nominal utility power as supplied is supposed to be 240V. 5 volts over is a touch hot, but not out of the bounds of normal tolerances - turn everything on in the neighborhood some hot August afternoon with the AC units cranked, and tell me what the voltage reads then... If they were seeing 250V - 255V or more, then I'd call the Utility and get the transformer taps knocked down a notch. If the power supply on the CNC computer had changeable taps, and the last guy that touched it didn't have any reason to look to see what it was set for, IMHO it's nobody's fault. Especially if the shop they moved from and the one they moved to had the same nominal operating voltage, and they knew it - I'm not going to open 50 machines looking for the unexpected when I'm charging by the hour unless I have a good reason to... Just "Git Er Done" and go home. If he had a reason to look inside and saw it was on the 220V tap he should have moved it to the 240V - or told the owner - it's good practice to follow but there's no responsibility to look involved. And I wouldn't expect 255V on the 220V tap to kill it. Now if it was set for 208V input and you fed it off the 'High Leg' from an Open Delta service that's hovering around 280V to ground, THEN I'd expect fireworks. Open Delta High Leg voltages can bounce around and go even higher, then something flashes over... That would be the /one/ time I'd call it against the Handyman, putting the high leg on the control circuit would be a big goof. You are supposed to put the regular 240V legs on the A and C phases coming in, and the 'High Leg' Orange lead to B phase and NOT the controls. The average power supply is supposed to feed +5V, +12V & -12V etc. to the computer board, and have Crowbar protection so that's all that gets through. If the supply blows up and lets line voltage through to fry the controller board (even if you put an over-voltage on the input) that's a badly built power supply. Otherwise, it's entirely possible that it just reached End Of Life and decided to go out in a spectacular manner, and the move had nothing to do with it. The timer that makes things blow up three days out of warranty finally went off. Unless you want to spend a lot of money on Electronic Forensics to analyze the power supply failure, "The world may never know..." -- Bruce -- PS - Have to trim off alt-r.c.m to make this go, 4 crosspost limit. |
#10
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Bruce L. Bergman wrote:
The nominal utility power as supplied is supposed to be 240V. 5 volts over is a touch hot, but not out of the bounds of normal tolerances - turn everything on in the neighborhood some hot August afternoon with the AC units cranked, and tell me what the voltage reads then... If they were seeing 250V - 255V or more, then I'd call the Utility and get the transformer taps knocked down a notch. My drier sees 250VAC. Low voltage stuff in this house gets 125VAC. Everything is working just fine. Jon |
#11
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My drier sees 250VAC. Low voltage stuff in this house gets 125VAC.
Everything is working just fine. sniff sniff Is that burning cotton I smell? |
#12
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William Sommerwerck wrote:
My drier sees 250VAC. Low voltage stuff in this house gets 125VAC. Everything is working just fine. sniff sniff Is that burning cotton I smell? Drier has a temperature limiter, so although the slightly higher voltage results in a slightly quicker "turn on" time for the elements, they still are shut off at the same temperature regardless of incoming voltage. Jon |
#13
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"Jon Danniken" wrote in message
... William Sommerwerck wrote: My drier sees 250VAC. Low voltage stuff in this house gets 125VAC. Everything is working just fine. sniff sniff Is that burning cotton I smell? Drier has a temperature limiter, It's called a thermostat so although the slightly higher voltage results in a slightly quicker "turn on" time for the elements, they still are shut off at the same temperature regardless of incoming voltage. Of course. I was jesting. |
#14
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Jon Danniken wrote:
William Sommerwerck wrote: My drier sees 250VAC. Low voltage stuff in this house gets 125VAC. Everything is working just fine. sniff sniff Is that burning cotton I smell? Drier has a temperature limiter, so although the slightly higher voltage results in a slightly quicker "turn on" time for the elements, they still are shut off at the same temperature regardless of incoming voltage. Jon I rented a house for a while that had unusually high line voltage. It varied from around 122V to 125V depending on the time of day. If it was much higher than that, I'd be concerned, but anything from 115V to 125V is pretty normal. A friend of mine over in the UK is near the end of a long run from the transformer that powers his street. His voltage varies considerably, from as low as 220V to nearly 250V. |
#15
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Bruce L. Bergman wrote:
On Sat, 4 Jul 2009 23:40:18 -0700, John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. The nominal utility power as supplied is supposed to be 240V. 5 volts over is a touch hot, but not out of the bounds of normal tolerances - turn everything on in the neighborhood some hot August afternoon with the AC units cranked, and tell me what the voltage reads then... That is not always the case. I'm a little rusty when it comes to 3 phase distribution, but I've dealt with some things like this in a machine shop friends of mine own. The voltage depends on the service to the building. Some shops have 208V and some have 240V, and we've had to reconfigure machines from time to time that were purchased from other locations, or run some off buck/boost transformers if they were not configurable. Perhaps someone more knowledgeable can fill in the details. It's good practice of course to measure the voltage and double check the configuration of the particular machine prior to applying power. $4K seems pretty high though, did anyone look into repairing the damaged board? |
#16
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On Sun, 05 Jul 2009 15:33:48 -0700, James Sweet
wrote: Bruce L. Bergman wrote: On Sat, 4 Jul 2009 23:40:18 -0700, John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. The nominal utility power as supplied is supposed to be 240V. 5 volts over is a touch hot, but not out of the bounds of normal tolerances - turn everything on in the neighborhood some hot August afternoon with the AC units cranked, and tell me what the voltage reads then... That is not always the case. I'm a little rusty when it comes to 3 phase distribution, but I've dealt with some things like this in a machine shop friends of mine own. The voltage depends on the service to the building. Some shops have 208V and some have 240V, and we've had to reconfigure machines from time to time that were purchased from other locations, or run some off buck/boost transformers if they were not configurable. Perhaps someone more knowledgeable can fill in the details. It's good practice of course to measure the voltage and double check the configuration of the particular machine prior to applying power. $4K seems pretty high though, did anyone look into repairing the damaged board? CNC electronics cost about 4-8 times as much to fix as normal electronics. Shrug..its called :"the going rate" unfortunately. Gunner "Lenin called them "useful idiots," those people living in liberal democracies who by giving moral and material support to a totalitarian ideology in effect were braiding the rope that would hang them. Why people who enjoyed freedom and prosperity worked passionately to destroy both is a fascinating question, one still with us today. Now the useful idiots can be found in the chorus of appeasement, reflexive anti-Americanism, and sentimental idealism trying to inhibit the necessary responses to another freedom-hating ideology, radical Islam" Bruce C. Thornton, a professor of Classics at American University of Cal State Fresno |
#17
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On Sun, 05 Jul 2009 16:40:10 -0700, Gunner Asch
wrote: CNC electronics cost about 4-8 times as much to fix as normal electronics. Shrug..its called :"the going rate" unfortunately. Motor controllers are 70s technology with MAYBE 90s electronics, if you are lucky. Even if it is a brand new design, it still isn't worth anything more than any other industrial application. $4000 is a bit much for a simple swap out. Perhaps it is guys like you that have inflated the price over the years. Overt greed is such a sad thing. It produces jerks that thumb their noses at the entire industrial world, then cannot figure out why God handed you a heart condition. I guess that's what they all deserve for buying Japanese CNC hardware. Buy American. I'll bet that one of Cincinnati Milacron's controller boards do not cast that much. Laugh laugh laugh? You say? I laugh at you, jackass. I say that I hope that chest gripper of death hits you soon, because you are a major Asch hole. |
#18
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On Mon, 06 Jul 2009 01:11:46 -0700, Archimedes' Lever
wrote: On Sun, 05 Jul 2009 16:40:10 -0700, Gunner Asch wrote: CNC electronics cost about 4-8 times as much to fix as normal electronics. Shrug..its called :"the going rate" unfortunately. Motor controllers are 70s technology with MAYBE 90s electronics, if you are lucky. Even if it is a brand new design, it still isn't worth anything more than any other industrial application. $4000 is a bit much for a simple swap out. Yes it is indeed. Take that up with the Japanese btw..and their US agents. Perhaps it is guys like you that have inflated the price over the years. Overt greed is such a sad thing. It produces jerks that thumb their noses at the entire industrial world, then cannot figure out why God handed you a heart condition. My greed? Hummm perhaps you havent any idea that Im one of the cheapest CNC service techs in So. Cal? Or is it simply that Im A service tech that busts your chops? Or are you simply an argumentative Leftwing piece of **** who doesnt like anyone to the Right of Trotsky? Powa to da Pipples!!! I guess that's what they all deserve for buying Japanese CNC hardware. Buy American. I'll bet that one of Cincinnati Milacron's controller boards do not cast that much. How much do you care to wager on that? Be specific......I could use a nice score. But then..it would appear you are a Leftwinger..and you would lose, whimper and whine, and then steal someone elses money if I held a gun to your head and made you pay up on your bet. Laugh laugh laugh? You say? I laugh at you, jackass. yawn I say that I hope that chest gripper of death hits you soon, because you are a major Asch hole. And I hope you have a nice day too. Gunner, off to LA to finish taking apart a factory "Lenin called them "useful idiots," those people living in liberal democracies who by giving moral and material support to a totalitarian ideology in effect were braiding the rope that would hang them. Why people who enjoyed freedom and prosperity worked passionately to destroy both is a fascinating question, one still with us today. Now the useful idiots can be found in the chorus of appeasement, reflexive anti-Americanism, and sentimental idealism trying to inhibit the necessary responses to another freedom-hating ideology, radical Islam" Bruce C. Thornton, a professor of Classics at American University of Cal State Fresno |
#19
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On Jul 5, 2:40 am, John E. wrote:
Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. As others have said, there's not much the wiring guy could have done wrong to get 245 volts rather than 220. He hooked up what was there and couldn't be expected to have detailed knowledge of what the owner was going to run, what setting he had it on or how sensitive it was. Does the owner have some reason to believe that this was not the voltage in the new shop before the additions? |
#20
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On Sun, 5 Jul 2009 02:04:47 -0700 (PDT), Larry The Snake Guy
wrote: He hooked up what was there and couldn't be expected to have detailed knowledge of what the owner was going to run, You're an idiot. If you are wiring POWER runs, you had better know what your loads are, and how they get connected. |
#21
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John E. writes:
What is the legal and moral responsibility of each party? None. It is George Bush's fault. |
#22
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John E wrote:
A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. It is the owner of the shop to make sure the electrician he hired was licensed and if needed insured. Since you did not say where this happened, I can only make a blanket statement. If the "guy" represneted himself as a licensed electrictian, then there may be some criminal liability here for fraud. If he did not claim to be licensed, or the owner of the business knew that he was not licensed, he is free and clear. If the owner hired him knowing he was not licensed, then it was his responsability to hire a licensed electrician to inspect the work before he "threw the switch". If he did not, he may be subject to criminal and civil penalties, have his electricity turned off, etc. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. And how do you know that? What device did you use to measure the voltage. Assuming the voltmeter was accurate to 2% and rounded up, 240 volts would read 245. The difference is negligable anyway. As for the voltage setting on the device, it's not the "wiring guy's" job. Would you want some random "handyman" poking around inside of an expensive CNC machine? What is the legal and moral responsibility of each party? I am not a lawyer, but from my (mis)understanding, as long as the "guy" did not represent himself as an expert on the machine in question, or as a licensed electrician, ALL of the responsability falls on the owner of the business and none on the "guy" or anyone's insurance company. What will not be helpful are replies about the character or intelligence of either of the players or their actions. Well, I'm going to make one. If the "guy" was up front about his not being licensed, nor trained on the insides of the CNC machine, he is of good character and reasonable intelligence. Let's just say that the person who hired him was also of good character and intelligence, but ignorant of the law and the requirments of equipment. He's lucky that all he suffered was one $4000 board failing, not his entire factory burning down around him with no insurance. If in the future, he does not hire a licensed electrician to perform the necessary inspections, etc, nor a properly trained technician to inspect the equipment, you can say something very different. I also think it is fair to assume that he has by now had a licensed electrician in to inspect the work, and a trained technicain in to check all of his equipment. If he has not done both......... BTW, if both locations are connected to the same "power grid", it is unlikely that the line voltage was 220 volts in the old location and 240 in the new one. Geoff. -- Geoffrey S. Mendelson, Jerusalem, Israel N3OWJ/4X1GM |
#23
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#24
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Doug Miller wrote:
Incorrect. Distribution voltages are on the order of a few thousand volts, stepped down by transformers at the point of service to a few hundred. New location = different transformer = possibly different service voltage even if the distribution voltages are exactly the same. Yes, BUT, a power company attempts to keep a constant voltage throught their service area. While the voltage fluctates due to equipment, load, etc, I don't think you can honestly say that if it is 220 volts on one side of town, the same "grid" produces 240 on the other side of town. It might be 242 in one place and 239 in another, but even that's a big difference unless there is a heavy load in one location and not another. The EU spec allowing household line voltage to be 240 volts while claiming 230 was to allow the UK to keep their current system while being "in spec" but I doubt it was intended to allow variations from as much as 220 in one place and 240 in another within the same country. Geoff. -- Geoffrey S. Mendelson, Jerusalem, Israel N3OWJ/4X1GM |
#25
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#26
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Doug Miller wrote:
You're missing the point. This has nothing to do with the voltage supplied by the utility. The utility doesn't supply 220V or 240V or whatever. They supply (for example) 4KV. A transformer at the point of service reduces that to 220V, or 240V, or whatever. Different transformers connected to the *same* 4KV primary voltage could easily produce different secondary voltages. No, I'm not. When I lived in the US, (PECO) the electric company sold me 240 volt 2 phase electricity. It was nominaly 127 volts, but often dropped down during times of high usage. They did not supply or sell me 4kv volts, or anything else. Here it's even simpler. Israel electric sells me 230 volts, 50Hz electicity and except for just before the power going out it has been that way for 12 years. When I had a UPS monitoring the voltage, it was never more than 1 volt +- spec. Ok, since you insist would anyone out there who gets 4kv from their local electric company please raise your hand. Geoff. -- Geoffrey S. Mendelson, Jerusalem, Israel N3OWJ/4X1GM |
#27
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#28
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On Jul 5, 11:39*am, "Geoffrey S. Mendelson"
wrote: Doug Miller wrote: Incorrect. Distribution voltages are on the order of a few thousand volts, stepped down by transformers at the point of service to a few hundred. New location = different transformer = possibly different service voltage even if the distribution voltages are exactly the same. Yes, BUT, a power company attempts to keep a constant voltage through their service area. While the voltage fluctuates due to equipment, load, etc, I don't think you can honestly say that if it is 220 volts on one side of town, the same "grid" produces 240 on the other side of town. It might be 242 in one place and 239 in another, but even that's a big difference unless there is a heavy load in one location and not another. The EU spec allowing household line voltage to be 240 volts while claiming 230 was to allow the UK to keep their current system while being "in spec" but I doubt it was intended to allow variations from as much as 220 in one place and 240 in another within the same country. Geoff. -- Geoffrey S. Mendelson, Jerusalem, Israel *N3OWJ/4X1GM Was going to ask someone knowledgeable to post the percentage voltage variation allowed in the USA (or wherever it is) for 'normal service'. For example if one were to look at European and similar so-called 230 volt systems might find that plus 10% to minus 5% (or some such thing) quite normal? Just using those as an example that is around 218 to to 253 volts! The question posted states "Upwards of 245 volts, whereas the machine taps were set for 220 volts". That is only a 12% difference! And when was the voltage found to be at 245? Immediately upon installation or several days/weeks later? To answer the question as asked; I don't think the workman who did the wiring is/was responsible. More so the owner who should take responsibility for not using the proper trade/profession. If it was say an insurance or warranty situation surely whoever has to repair or supply the 'blown' part would ask "What tests or checks were made after the machine was moved here and hooked up anew? There is also nothing to say that the machine had not been working on 245 volts, or whatever , at the old location. Also what was the agreement or contract with the worker about testing the machines at the new location once hooked. Maybe? Maybe not? Maybe more a task for the people who regularly operate and service the machines regardless of whether they are in the old or new location? Did the owner get a cheaper job by taking the risk of using a non-registered electrician. Two cents fom here based on what's provided! |
#29
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stan wrote:
Was going to ask someone knowledgeable to post the percentage voltage variation allowed in the USA (or wherever it is) for 'normal service'. Average values of +5 to -10% of the nominal, in California, as delivered at the service entrance, jk |
#30
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![]() "Doug Miller" wrote: (clip) That said, though.... any device designed for 220V should be able to handle 245V. ^^^^^^^^^^^^^^^^^ Years ago when household appliances ran on 110 volts, we had 220. Since then, voltage from neutral to either side rose to about 120, and voltage across both side rose to 240. For some reason we still talk about 220 as though it were double 120. What I'm getting at is that systems are no longer designed for 220--it's 240, so the discrepancy is only 5 volts, and that's trivial. I'm guessing that the failure was due to some totally different cause, not an error in line voltage. |
#31
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On Jul 5, 4:40*pm, John E. wrote:
I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. -- John English Tempting as it is to blame your Mr Bush for all the eveils of the world, including my hens not laying, I would propose the following: 1.As noted, the main supply voltage is nominal, variations are normal and to be expected. 2.Possibly, if the machine was let stand for a while in the unpowered position, and it was an old controller (and with a linear power supply, it probably was,) then the electrolytics in the power supply could have failed due high ESR, and then it lost regulation and fried the board. 3.My humble opinion is to just mark write it off to bad luck. Otherwise, get the lawyers involved for years and huge amounts of money...... Andrew VK3BFA |
#32
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On Jul 5, 5:04*am, Andrew VK3BFA wrote:
On Jul 5, 4:40*pm, John E. wrote: I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. -- John English Tempting as it is to blame your Mr Bush for all the eveils of the world, including my hens not laying, I would propose the following: 1.As noted, the main supply voltage is nominal, variations are normal and to be expected. Any reasonable design for the power supply should have defended the controller board even if the voltage was further out of bounds than the poster suggested. That said: I don't think we can blame Bush for this because it didn't burn down the whole shop in the process. 2.Possibly, if the machine was let stand for a while in the unpowered position, and it was an old controller (and with a linear power supply, it probably was,) then the electrolytics in the power supply could have failed due high ESR, and then it lost regulation and fried the board. The capacitors could have also failed in the leaky and then exploding manner. Having them suddenly go open as they flung their guts all over the insides could have been the cause. That said: I don't think we can blame Bush for this because it was Hillary that swapped all the "N" and "Q" keys on the key boards in the Whitehouse so it was likely her fault. 3.My humble opinion is to just mark write it off to bad luck. Otherwise, get the lawyers involved for years and huge amounts of money...... Andrew VK3BFA |
#33
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On Jul 5, 4:40*pm, John E. wrote:
I have been asked to offer an opinion in a sensitive situation. A machinist moved his shop across town and required some rewiring (3-phase outlets, conduit, etc.) in order to locate some machines where he wanted them. He hires a guy who's not a pro (and later discovers is not insured) but has done shop wiring before and had a good attitude and track record. The guy does good work. No complaints about the quality of his work. Owner throws the switch, all works fine. The story continues 4 weeks later when the very expensive CNC fries its controller PCB to the tune of $4000. Turns out the voltage in the shop was upward of 245 and the taps in the CNC's power supply were set for 220. What is the legal and moral responsibility of each party? What will not be helpful are replies about the character or intelligence of either of the players or their actions. Thanks. -- John English Tempting as it is to blame your Mr Bush for all the eveils of the world, including my hens not laying, I would propose the following: 1.As noted, the main supply voltage is nominal, variations are normal and to be expected. 2.Possibly, if the machine was let stand for a while in the unpowered position, and it was an old controller (and with a linear power supply, it probably was,) then the electrolytics in the power supply could have failed due high ESR, and then it lost regulation and fried the board. 3.My humble opinion is to just mark write it off to bad luck. Otherwise, get the lawyers involved for years and huge amounts of money...... Andrew VK3BFA |
#34
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#35
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I would have two simple questions...
1. Did the electrician have any control over the voltage when the system was rewired? 2. Is it normal for electricians to measure the voltage, and "do something" about it if it's not correct (if only reporting the problem to the businessman)? |
#36
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William Sommerwerck wrote:
1. Did the electrician have any control over the voltage when the system was rewired? 2. Is it normal for electricians to measure the voltage, and "do something" about it if it's not correct (if only reporting the problem to the businessman)? You missed the point of the original post. The person who did the work was NOT an electrician, they were a "handyman" hired to do the work. Since the person never said where they were, it's hard to guess what the rules are but in (almost?) every jurisdiction that licenses electricians, a license is needed to do electrical work. If an unlicensed person does electrical work, the work has to be inspected by a licensed electrician before the power is turned on. If that was not the case, there would be no point in licensing electricians, would there? Geoff. -- Geoffrey S. Mendelson, Jerusalem, Israel N3OWJ/4X1GM |
#37
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I work on lasers that use a buck/boost with 16 tap possibilities on 3
phase all the time, and I used to use the same units in theatrical touring service until more modern solid state lasers dominated the laser show industry. . From that perspective, I'm amazed at the replies here that have failed to ask two simple questions. I will state that I never met a house electrician who ever looked at the rating plate on the gear, although I did have a few that asked about phase sequences. Two, I never met a house electrician who ever checked anything hooked to the pigtail I gave him to connect, including "professional" rental generator technicians (actually they were the worst) In the theatrical business, it is up to the touring operator to check the local guys work, and in most cases, we preferred they stand in a corner and watch us, after your first blown passbank with 3 or 4 out of 22 power transistors blown in the laser, you get the idea to check the taps both preshow and under load condition. In one case I asked for 220/3, went to lunch, and came out to find 380V European power from the generator in my distro box, which is why the box had its own"tagged out" disconnect switch. Its a rotary switch in big modern generators, easy to mess up. Questions: One, Did the "electrician" hook straight to the machine's tappable control transformers, or did he meet a simple junction box on the side of the machine. If it were the later, I'd say he's off the hook. On the other hand if he was staring at a tap strip , he should have asked. There is also the possibility of a "cascade" of transformers in some machines, ie little CTs all over the place in the machine, that need tapped. ?????? Two, Did anybody bother to read the manual chapter on setup? Machine shop gear needs leveled and "trammed" when moved, its not a simple matter of tossing a CNC off the truck onto any old pad of concrete and expecting good parts to tolerances, and the first paragraph usually reads, something like "check settings" and have appropriate safety gear. ?????? The fault occurred months down the road, a instant " ![]() of sparks:" would point to the electrician, but months down the road is lack of due diligence on the part of the owner. |
#38
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On Jul 5, 12:34*pm, wrote:
I work on lasers that use a buck/boost with 16 tap possibilities *on 3 phase all the time, and I used to use the same units in theatrical touring service until more modern solid state lasers dominated the laser show industry. . *From that perspective, *I'm amazed at the replies here that have failed to ask two simple questions. *I will state that I never met a house electrician who ever looked at the rating plate on the gear, although I did have a few that asked about phase sequences. * * Two, I never met a house electrician who ever checked anything hooked to the pigtail I gave him to connect, including "professional" rental generator technicians (actually they were the worst) *In the theatrical business, it is up to the touring operator to check the local guys work, and in most cases, we preferred they stand in a corner and watch us, after your first blown passbank with 3 or 4 out of 22 power *transistors blown in the laser, you get the idea to check the taps both preshow and under load condition. * In one case I asked for 220/3, went to lunch, *and came out to find 380V European power from the generator *in my distro box, which is why the box had its own"tagged out" *disconnect switch. Its a rotary switch in big modern generators, easy to mess up. Questions: *One, *Did the "electrician" hook straight to the machine's tappable control transformers, or did he meet a simple *junction box on the side of the machine. *If it were the later, I'd say he's off the hook. *On the other hand if he was staring at a tap strip , he should have asked. There is also the possibility of a "cascade" of transformers in some machines, ie little CTs all over the place in the machine, that need tapped. ?????? Two, Did anybody bother to read the manual chapter on setup? Machine shop gear needs leveled and "trammed" *when moved, its not a simple matter of tossing a CNC off the truck onto any old pad of concrete and expecting good parts to tolerances, and the first paragraph usually reads, something like "check settings" and have appropriate safety gear. ?????? The fault occurred months down the road, a instant *" ![]() of sparks:" would point to the electrician, but months down the road is lack of due diligence on the part of the owner. BTW just measured our North American domestic single phase here! Leg A = 119 volts, Leg B = 121 volts. Leg A to b = 232 volts. 119/115 = 3.4% high 121/115 = 5.2% high 232/230 = 0.8% high It's about 02.00h in mid summer so system load is probably light and utility will have adjusted. No AC loads here; not needed. |
#39
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1. Did the electrician have any control over the voltage when the system
was rewired? 2. Is it normal for electricians to measure the voltage, and "do something" about it if it's not correct (if only reporting the problem to the businessman)? You missed the point of the original post. The person who did the work was NOT an electrician, they were a "handyman" hired to do the work. I didn't miss the point (I think). He was doing the work of an electrician. And whether or not he was a licensed electrician, he is still morally responsible for the quality of his work. (Think Hamurabi.) Since the person never said where they were, it's hard to guess what the rules are but in (almost?) every jurisdiction that licenses electricians, a license is needed to do electrical work. If an unlicensed person does electrical work, the work has to be inspected by a licensed electrician before the power is turned on. If that was not the case, there would be no point in licensing electricians, would there? No, there wouldn't be. But if he botched the job, he has to be held responsible. Doesn't he? Of course, one might argue that if the person who hired him /knew/ he wasn't an electrician, and didn't have the work inspected, then he (the hirer) is responsible for whatever went wrong. |
#40
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In article , "William Sommerwerck" wrote:
1. Did the electrician have any control over the voltage when the system was rewired? 2. Is it normal for electricians to measure the voltage, and "do something" about it if it's not correct (if only reporting the problem to the businessman)? You missed the point of the original post. The person who did the work was NOT an electrician, they were a "handyman" hired to do the work. I didn't miss the point (I think). He was doing the work of an electrician. And whether or not he was a licensed electrician, he is still morally responsible for the quality of his work. (Think Hamurabi.) Actually, you *are* missing the important point, which is that it's _not_his_fault_: 1) 245VAC is *not* a problem in a nominal 240VAC supply. 2) If the equipment is actually labelled 220V, and not 240V, it's *old*. 3) Equipment designed for 220VAC normally operates just fine on 240VAC. 4) If the wiring, or the voltage, were in any way to blame, the failure almost certainly would have occurred long before it did. Four weeks after the fact, I can't see how that could be laid at the feet of the guy that did the wiring, licensed or not. |
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