Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems.

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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

In for switch replacement but owner says he has , sometime back , got a
shock off the mains lead by touching the earth pin when just unplugged from
the mains.
I told him probably static discharge rather than anything to do with mains ,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal plate
that is held to the wood of the casing by 4 bolts. There is no earth strap ,
or ever has been , to this plate or transformer frame, so not earthed. The 4
bolts are exposed through casing on base of the amp. Hum issue if earth
strap put in place ?


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002


"N_Cook" wrote in message
...
In for switch replacement but owner says he has , sometime back , got a
shock off the mains lead by touching the earth pin when just unplugged
from
the mains.
I told him probably static discharge rather than anything to do with mains
,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal plate
that is held to the wood of the casing by 4 bolts. There is no earth strap
,
or ever has been , to this plate or transformer frame, so not earthed. The
4
bolts are exposed through casing on base of the amp. Hum issue if earth
strap put in place ?

Most consumer-grade amps have two-prong plugs, so what are you going to
earth it to? The ground in such an amp is always relative, often the CT on
the power transformer itself or back end of the bridge rectifier, quite
possibly floating a few volts away from earth ground. It must be rare
enough to satisfy regulators that the mains transformer fails open circuit
but shorted to the case.

If the unit has a three prong plug, I'd say give a ground strap a try if
you're concerned... most power trannies are bolted onto a metal case, not
wood, and the case is grounded in the case of a three prong plug. Ground
loop noise problems would depend quite a lot on the grounding scheme used in
the amp, i.e. whether or not power and signal grounds are appropriately
isolated to minimize interference.

Dave

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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

Dave wrote in message
news:Bbf%j.235$i74.16@edtnps91...

"N_Cook" wrote in message
...
In for switch replacement but owner says he has , sometime back , got a
shock off the mains lead by touching the earth pin when just unplugged
from
the mains.
I told him probably static discharge rather than anything to do with

mains
,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal

plate
that is held to the wood of the casing by 4 bolts. There is no earth

strap
,
or ever has been , to this plate or transformer frame, so not earthed.

The
4
bolts are exposed through casing on base of the amp. Hum issue if earth
strap put in place ?

Most consumer-grade amps have two-prong plugs, so what are you going to
earth it to? The ground in such an amp is always relative, often the CT

on
the power transformer itself or back end of the bridge rectifier, quite
possibly floating a few volts away from earth ground. It must be rare
enough to satisfy regulators that the mains transformer fails open circuit
but shorted to the case.

If the unit has a three prong plug, I'd say give a ground strap a try if
you're concerned... most power trannies are bolted onto a metal case, not
wood, and the case is grounded in the case of a three prong plug. Ground
loop noise problems would depend quite a lot on the grounding scheme used

in
the amp, i.e. whether or not power and signal grounds are appropriately
isolated to minimize interference.

Dave


240V , UK use.
There is just the input ground wire to the plate housing the mains fuse
holder. There is no specific bond wire to the main PA just relying on metal
brackets/spacers and self-tap screws "bonding" back to the inlet plate.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

Dave wrote in message
news:Bbf%j.235$i74.16@edtnps91...

"N_Cook" wrote in message
...
In for switch replacement but owner says he has , sometime back , got a
shock off the mains lead by touching the earth pin when just unplugged
from
the mains.
I told him probably static discharge rather than anything to do with

mains
,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal

plate
that is held to the wood of the casing by 4 bolts. There is no earth

strap
,
or ever has been , to this plate or transformer frame, so not earthed.

The
4
bolts are exposed through casing on base of the amp. Hum issue if earth
strap put in place ?

Most consumer-grade amps have two-prong plugs, so what are you going to
earth it to? The ground in such an amp is always relative, often the CT

on
the power transformer itself or back end of the bridge rectifier, quite
possibly floating a few volts away from earth ground. It must be rare
enough to satisfy regulators that the mains transformer fails open circuit
but shorted to the case.

If the unit has a three prong plug, I'd say give a ground strap a try if
you're concerned... most power trannies are bolted onto a metal case, not
wood, and the case is grounded in the case of a three prong plug. Ground
loop noise problems would depend quite a lot on the grounding scheme used

in
the amp, i.e. whether or not power and signal grounds are appropriately
isolated to minimize interference.

Dave


240V , UK use.
There is just the input ground wire to the plate housing the mains fuse
holder. There is no specific bond wire to the main PA just relying on metal
brackets/spacers and self-tap screws "bonding" back to the inlet plate.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

N_Cook wrote:
Dave wrote in message
news:Bbf%j.235$i74.16@edtnps91...
"N_Cook" wrote in message
...
In for switch replacement but owner says he has , sometime back , got a
shock off the mains lead by touching the earth pin when just unplugged
from
the mains.
I told him probably static discharge rather than anything to do with

mains
,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal

plate
that is held to the wood of the casing by 4 bolts. There is no earth

strap
,
or ever has been , to this plate or transformer frame, so not earthed.

The
4
bolts are exposed through casing on base of the amp. Hum issue if earth
strap put in place ?

Most consumer-grade amps have two-prong plugs, so what are you going to
earth it to? The ground in such an amp is always relative, often the CT

on
the power transformer itself or back end of the bridge rectifier, quite
possibly floating a few volts away from earth ground. It must be rare
enough to satisfy regulators that the mains transformer fails open circuit
but shorted to the case.

If the unit has a three prong plug, I'd say give a ground strap a try if
you're concerned... most power trannies are bolted onto a metal case, not
wood, and the case is grounded in the case of a three prong plug. Ground
loop noise problems would depend quite a lot on the grounding scheme used

in
the amp, i.e. whether or not power and signal grounds are appropriately
isolated to minimize interference.

Dave


240V , UK use.
There is just the input ground wire to the plate housing the mains fuse
holder. There is no specific bond wire to the main PA just relying on metal
brackets/spacers and self-tap screws "bonding" back to the inlet plate.


Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins

Ron(UK)


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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

Ron(UK) wrote in message
...
N_Cook wrote:
Dave wrote in message
news:Bbf%j.235$i74.16@edtnps91...
"N_Cook" wrote in message
...
In for switch replacement but owner says he has , sometime back , got

a
shock off the mains lead by touching the earth pin when just unplugged
from
the mains.
I told him probably static discharge rather than anything to do with

mains
,
but explored , just in case.
The large conventional type mains transformer is mounted on a metal

plate
that is held to the wood of the casing by 4 bolts. There is no earth

strap
,
or ever has been , to this plate or transformer frame, so not earthed.

The
4
bolts are exposed through casing on base of the amp. Hum issue if

earth
strap put in place ?

Most consumer-grade amps have two-prong plugs, so what are you going to
earth it to? The ground in such an amp is always relative, often the

CT
on
the power transformer itself or back end of the bridge rectifier, quite
possibly floating a few volts away from earth ground. It must be rare
enough to satisfy regulators that the mains transformer fails open

circuit
but shorted to the case.

If the unit has a three prong plug, I'd say give a ground strap a try

if
you're concerned... most power trannies are bolted onto a metal case,

not
wood, and the case is grounded in the case of a three prong plug.

Ground
loop noise problems would depend quite a lot on the grounding scheme

used
in
the amp, i.e. whether or not power and signal grounds are appropriately
isolated to minimize interference.

Dave


240V , UK use.
There is just the input ground wire to the plate housing the mains fuse
holder. There is no specific bond wire to the main PA just relying on

metal
brackets/spacers and self-tap screws "bonding" back to the inlet plate.


Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins

Ron(UK)


There is a .47uF , 330 V polycarbonate between neutral and live on the amp
side of the mains switch which would self discharge through the transformer
in mS but nothing else except a fuse.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002



Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins

Ron(UK)


There is a .47uF , 330 V polycarbonate between neutral and live on the amp
side of the mains switch which would self discharge through the transformer
in mS but nothing else except a fuse.


Are you sure it`s on the transformer side of the switch?

Ron
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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

Ron(UK) wrote in message
...


Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins

Ron(UK)


There is a .47uF , 330 V polycarbonate between neutral and live on the

amp
side of the mains switch which would self discharge through the

transformer
in mS but nothing else except a fuse.


Are you sure it`s on the transformer side of the switch?

Ron



Mystery solved, yes that cap is on the mains cord side of the switch.
So what class of electric shock do you call that, high impedance , DC , of
little medical consequence in itself, but surprise effect could have
indirect consequences.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/




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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

second attempt

Ron(UK) wrote in message
...


Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins

Ron(UK)


There is a .47uF , 330 V polycarbonate between neutral and live on the

amp
side of the mains switch which would self discharge through the

transformer
in mS but nothing else except a fuse.


Are you sure it`s on the transformer side of the switch?

Ron



Mystery solved, yes that cap is on the mains cord side of the switch.
So what class of electric shock do you call that, high impedance , DC , of
little medical consequence in itself, but surprise effect could have
indirect consequences.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/






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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002



"Ron(UK)" wrote:

Is there a capacitor strapped across the mains switch, or the input
socket? That would account for the clout he got when touching the mains
plug pins


That's what I was thinking too but it shouldn't happen by touching the earth pin
alone. Of course, likely he didn't just touch the one pin.

Graham



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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002



N_Cook wrote:

There is a .47uF , 330 V polycarbonate between neutral and live on the amp
side of the mains switch


Do you seriously mean POLYCARBONATE ? They are UNSAFE for across the mains use
because they have very poor pulse tolerance. It should be a safety X-type cap.

Graham

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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002



N_Cook wrote:

Mystery solved, yes that cap is on the mains cord side of the switch.


As suspected.


So what class of electric shock do you call that, high impedance , DC , of
little medical consequence in itself, but surprise effect could have
indirect consequences.


The IEC safety regs (60065) specify the maximum energy allowable for such
filtering caps. I forget the clause and I don't fancy looking it up right now.

Graham

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Default Safety issue ? -Phonic Power Pod 1062,mixer amp, from 2002

Eeyore wrote in message
...


N_Cook wrote:

There is a .47uF , 330 V polycarbonate between neutral and live on the

amp
side of the mains switch


Do you seriously mean POLYCARBONATE ? They are UNSAFE for across the mains

use
because they have very poor pulse tolerance. It should be a safety X-type

cap.

Graham



X1 type, large yellow cased , I thought were polycarbonate but I stand
corrected. I thought the critical factor was they had to be self-healing
which could be from pulse or surge.


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/



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