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#1
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dust collection options
I'm looking for opinions...
I just moved into a new apt that has a basement (shop). I've got a nice sturdy bench, cheapy bench saw and various other tools (ROS being the worst dust maker). I plan on getting some other stationary tools and possibly replacing the table saw with a decent one soon. No jointer or planer yet. The shop is about 12'x12' with very low (6'5") ceilings. My last workshop was a porch, so i didn't worry about dust collection at all. But my new shop is already covered in dust, and my lungs and throat don't appreciate it either. So I've been looking at my options... Think I've decided against a shopvac because it's noisy and not as efficient at sucking dust. Because my shop already feels small, I was thinking about a little DC unit like this one: http://www.harborfreight.com/cpi/cta...emnumber=36853 but for only $50 more, this seems like a good deal: http://www.harborfreight.com/cpi/cta...emnumber=45378 Is that overkill for my little, hobbiest shop? I mean that monster will take up a lot of room! I'm leaning toward the first one because I don't think I make all that much dust... Any words of wisdom for me? Thanks |
#2
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dust collection options
The 2 HP is the one that I "wood" (lame joke there) choose, however the
particle removal is only down to 30 microns. Also having a basement woodshop I have major dust problems. I have been able to reduce my dust by doing several things. 1) I made a sanding table. a 2'x2'x4" box top is pegboard bottom is 1/4" plywood I cut a hole the size of my vac hose. Now when I sand the vac sucks up most of the dust. This can be noisy, yes but I bought a "quieter" vac.Also I bought a hepa filter for the vac. 2) I used an old box fan and mounted it on the ceiling raftors, attached to the fan is a furnace filter wrapped in cheese cloth. This helps filter the ambient air. and works very well for a cheap trick. Now instead of having heavy dust accumulation on everything it's down to a minimum whereas I was cleaning fine dust everyday now I only have to do it once a week, I do however have to vaccum the filter on the fan, but I figure in the filter, NOT in my lungs. Wearing those respirators is very cumbersome as I wear glasses. I know these ideas are cheapees but they work and until I can afford a better shop with ventilation these will do.These are not my ideas I searched the web and got them. On the plus side a better shop is in the works the place we are looking to buy has a great big modern 2 story barn. one big exhaust fan should do the trick! Rich "Jeff" wrote in message m... I'm looking for opinions... I just moved into a new apt that has a basement (shop). I've got a nice sturdy bench, cheapy bench saw and various other tools (ROS being the worst dust maker). I plan on getting some other stationary tools and possibly replacing the table saw with a decent one soon. No jointer or planer yet. The shop is about 12'x12' with very low (6'5") ceilings. My last workshop was a porch, so i didn't worry about dust collection at all. But my new shop is already covered in dust, and my lungs and throat don't appreciate it either. So I've been looking at my options... Think I've decided against a shopvac because it's noisy and not as efficient at sucking dust. Because my shop already feels small, I was thinking about a little DC unit like this one: http://www.harborfreight.com/cpi/cta...emnumber=36853 but for only $50 more, this seems like a good deal: http://www.harborfreight.com/cpi/cta...emnumber=45378 Is that overkill for my little, hobbiest shop? I mean that monster will take up a lot of room! I'm leaning toward the first one because I don't think I make all that much dust... Any words of wisdom for me? Thanks |
#3
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dust collection options
A dust collector won't do much for a ROS, unless you build a sanding table,
and you would have to devote an eighth of your shop to it. You can attach a shop vac to the dust port (if your ROS has one), and it works pretty well, but is a PITA. IMHO DCs are overrated. They only work well on tools that are, or can be, completely enclosed. I recommend, at least for a first tool, a good air filter. The heavy dust will fall to the floor, and the air filter will clean up the fine dust. Supposedly a big enough DC will work in open applications, but my 1.5hp won't. Incidently, my 1.5hp has a 1micron bag and is very clean. Reportedly the 30micron bags collect the coarse stuff that doesn't much matter and makes an aerosol of the finer stuff; probably worse than doing nothing. Boy, four acronyms in one posting! |
#4
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dust collection options
You are on the right track. Penn State makes a bigger collector of the 1 bag
type, it will do a better job. You can then upgrade it if you want. here is what I did: I got a Lee Valley cyclone lid (theirs is a slightly different design from the others. Penn State says don;t do it, but it will work fine with the Lee Valley, not the others). Get better hoses. Either Jet or Wilke, the rest is garbage. They ar emore expensive, and for a reason. The I got rid of the dust bag (hard ot empey, harder to move) and replaced it with a cyclone cannister. After the cyclone, not much dust goes there anyway. It's all low slung, an dmost of it can fit under something else. The last thing I got was a Long Ranger wireless switch, so I will actually use it. |
#5
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dust collection options
"searcher1" wrote in message ...
The 2 HP is the one that I "wood" (lame joke there) choose, however the particle removal is only down to 30 microns. Also having a basement woodshop I have major dust problems. I have been able to reduce my dust by doing several things. 1) I made a sanding table. a 2'x2'x4" box top is pegboard bottom is 1/4" plywood I cut a hole the size of my vac hose. Now when I sand the vac sucks up most of the dust. This can be noisy, yes but I bought a "quieter" vac.Also I bought a hepa filter for the vac. Great idea... But how do you stiffen the top without affecting the suction on the far side of the outlet, or is it inlet ? I'd think that a 2' span of pegboard would flex a bit. 2) I used an old box fan and mounted it on the ceiling raftors, attached to the fan is a furnace filter wrapped in cheese cloth. This helps filter the ambient air. and works very well for a cheap trick. I keep meaning to try this, also makes me consider building a hardboard box around my ceiling fans with some mosquito screen near the roof and a filter underneath the fan. Set it to pull air upward and it may just work! Now instead of having heavy dust accumulation on everything it's down to a minimum whereas I was cleaning fine dust everyday now I only have to do it once a week, I do however have to vaccum the filter on the fan, but I figure I just open the garage door and get out the air hose and/or leaf blower in the filter, NOT in my lungs. Wearing those respirators is very cumbersome as I wear glasses. Get a DustFoe 88 from Woodcraft ($29). It and my Peltor work tunes have really got me to be more diligent about ear/lung safety. I have glasses as well, but the dustfoe directs exhalation downward and is super comfortable. It also has a dual-elastic strap that unclips in the back so when you are not using it, it falls to your chest and stays there. This makes you much more likely to use it. The Peltors are comfortable and the radio makes you think of them more as a walkman than hearing protection, so you might be more likely to use them. Don't worry, the motors don't interfere with reception I know these ideas are cheapees but they work and until I can afford a better shop with ventilation these will do.These are not my ideas I searched the web and got them. On the plus side a better shop is in the works the place we are looking to buy has a great big modern 2 story barn. one big exhaust fan should do the trick! Make sure to put in the pool on the other side of the barn Rich "Jeff" wrote in message m... I'm looking for opinions... I just moved into a new apt that has a basement (shop). I've got a nice sturdy bench, cheapy bench saw and various other tools (ROS being the worst dust maker). I plan on getting some other stationary tools and possibly replacing the table saw with a decent one soon. No jointer or planer yet. Man, you have a good landlord. When I was in an apartment, I had the circular saw out for about a minute before I had the property manager beating down the door. The shop is about 12'x12' with very low (6'5") ceilings. My last workshop was a porch, so i didn't worry about dust collection at all. But my new shop is already covered in dust, and my lungs and throat don't appreciate it either. See the comments about the DustFoe above. Doesn't help with the mess, but definitely works on your lungs. You may even find yourself wearing it around during pollen or SARS season So I've been looking at my options... Think I've decided against a shopvac because it's noisy and not as efficient at sucking dust. Because my shop already feels small, I was thinking about a little DC unit like this one: http://www.harborfreight.com/cpi/cta...emnumber=36853 Never noticed this one before. My shop vac is a pain in the ass because it doesn't work so good (Its the "5.5HP" variety and still doesn't suck up 25% of the dust, it just gives me less to sweep) and is too big to fit under a cabinet, making it waste valuable space. This little collector would fit well under my router in the table and I could just aim the bag out of the opening. Thanks for the idea. but for only $50 more, this seems like a good deal: http://www.harborfreight.com/cpi/cta...emnumber=45378 Is that overkill for my little, hobbiest shop? I mean that monster will take up a lot of room! I'm leaning toward the first one because I don't think I make all that much dust... Any words of wisdom for me? You won't be in an apartment forever, unless you live in the northeast! If so, move down here to texas and buy a big old house for less than you were renting for up north Thanks Your welcome |
#7
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dust collection options
As far as the sanding table, yes I do have a support thru the center
It is just 2ft long 2x4's I used three and a piece of 1/2" pine board for the front which is where the hole for the vac hose is. I put a center support of 1" X 3". The pegboard holes are also great for holding dogs I use dowel rod pieces for this. The work tunes are a great idea I work for an airline so I have tons of spongee ear plugs, they give us boxes of those cheap things but everyone opts for the headset type so the spongees get taken home. "Jay" wrote in message om... "searcher1" wrote in message ... The 2 HP is the one that I "wood" (lame joke there) choose, however the particle removal is only down to 30 microns. Also having a basement woodshop I have major dust problems. I have been able to reduce my dust by doing several things. 1) I made a sanding table. a 2'x2'x4" box top is pegboard bottom is 1/4" plywood I cut a hole the size of my vac hose. Now when I sand the vac sucks up most of the dust. This can be noisy, yes but I bought a "quieter" vac.Also I bought a hepa filter for the vac. Great idea... But how do you stiffen the top without affecting the suction on the far side of the outlet, or is it inlet ? I'd think that a 2' span of pegboard would flex a bit. 2) I used an old box fan and mounted it on the ceiling raftors, attached to the fan is a furnace filter wrapped in cheese cloth. This helps filter the ambient air. and works very well for a cheap trick. I keep meaning to try this, also makes me consider building a hardboard box around my ceiling fans with some mosquito screen near the roof and a filter underneath the fan. Set it to pull air upward and it may just work! Now instead of having heavy dust accumulation on everything it's down to a minimum whereas I was cleaning fine dust everyday now I only have to do it once a week, I do however have to vaccum the filter on the fan, but I figure I just open the garage door and get out the air hose and/or leaf blower in the filter, NOT in my lungs. Wearing those respirators is very cumbersome as I wear glasses. Get a DustFoe 88 from Woodcraft ($29). It and my Peltor work tunes have really got me to be more diligent about ear/lung safety. I have glasses as well, but the dustfoe directs exhalation downward and is super comfortable. It also has a dual-elastic strap that unclips in the back so when you are not using it, it falls to your chest and stays there. This makes you much more likely to use it. The Peltors are comfortable and the radio makes you think of them more as a walkman than hearing protection, so you might be more likely to use them. Don't worry, the motors don't interfere with reception I know these ideas are cheapees but they work and until I can afford a better shop with ventilation these will do.These are not my ideas I searched the web and got them. On the plus side a better shop is in the works the place we are looking to buy has a great big modern 2 story barn. one big exhaust fan should do the trick! Make sure to put in the pool on the other side of the barn Rich "Jeff" wrote in message m... I'm looking for opinions... I just moved into a new apt that has a basement (shop). I've got a nice sturdy bench, cheapy bench saw and various other tools (ROS being the worst dust maker). I plan on getting some other stationary tools and possibly replacing the table saw with a decent one soon. No jointer or planer yet. Man, you have a good landlord. When I was in an apartment, I had the circular saw out for about a minute before I had the property manager beating down the door. The shop is about 12'x12' with very low (6'5") ceilings. My last workshop was a porch, so i didn't worry about dust collection at all. But my new shop is already covered in dust, and my lungs and throat don't appreciate it either. See the comments about the DustFoe above. Doesn't help with the mess, but definitely works on your lungs. You may even find yourself wearing it around during pollen or SARS season So I've been looking at my options... Think I've decided against a shopvac because it's noisy and not as efficient at sucking dust. Because my shop already feels small, I was thinking about a little DC unit like this one: http://www.harborfreight.com/cpi/cta...emnumber=36853 Never noticed this one before. My shop vac is a pain in the ass because it doesn't work so good (Its the "5.5HP" variety and still doesn't suck up 25% of the dust, it just gives me less to sweep) and is too big to fit under a cabinet, making it waste valuable space. This little collector would fit well under my router in the table and I could just aim the bag out of the opening. Thanks for the idea. but for only $50 more, this seems like a good deal: http://www.harborfreight.com/cpi/cta...emnumber=45378 Is that overkill for my little, hobbiest shop? I mean that monster will take up a lot of room! I'm leaning toward the first one because I don't think I make all that much dust... Any words of wisdom for me? You won't be in an apartment forever, unless you live in the northeast! If so, move down here to texas and buy a big old house for less than you were renting for up north Thanks Your welcome |
#8
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dust collection options
(Jeff) wrote in message om...
I'm looking for opinions... So I've been looking at my options... Think I've decided against a shopvac because it's noisy and not as efficient at sucking dust. Because my shop already feels small, I was thinking about a little DC unit like this one: http://www.harborfreight.com/cpi/cta...emnumber=36853 but for only $50 more, this seems like a good deal: http://www.harborfreight.com/cpi/cta...emnumber=45378 Is that overkill for my little, hobbiest shop? I mean that monster will take up a lot of room! I'm leaning toward the first one because I don't think I make all that much dust... Any words of wisdom for me? I've got the 2HP (Okay, so it's not *really* a 2HP and it doesn't *really* suck 1600 CFM but we all knew that.) I like it. Takes up a little more room than a floor-model drill press or a bandsaw. Rich is right, the bag is about as good as a flour sack but then most of them are. I'm upgrading to a better one. Still a good deal. My garashop is about 19 by 20 though, so maybe it's space you need, even if the big one is only 50 bucks more. I think you need more choices. :-) Don't know what tools you're using, but a lot of folks seem to get by with a hefty duty shop vac. I did, for a long time, and it was just a puny little no-name. LOUD little thing. But you can build a box out of one sheet of plywood, carpet the whole inside with sound-deadening stuff from the Borg (or whatever you can find - my friend gave me some scraps), cut some holes for the hose, cord, and some more for the exhaust, put some casters on it, and the little sucker will be a whole lot easier to live with. A LOT easier. Plus you'll have a new mobile work surface that takes up only a slightly smaller footprint than the vac, and you'll never trip over the damthing either. I put some power strips on it and it doubles as the stand for the planer and the spindle sander. Dan |
#9
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dust collection options
"Dan" wrote in message m... (Jeff) wrote in message om... puny little no-name. LOUD little thing. But you can build a box out of one sheet of plywood, carpet the whole inside with sound-deadening stuff from the Borg (or whatever you can find - my friend gave me some scraps), cut some holes for the hose, cord, and some more for the exhaust, put some casters on it, and the little sucker will be a whole lot easier to live with. Thanks for the idea. I need to do the same thing to my teeth-rattling air compressor. Bob |
#10
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dust collection options
"Bob Davis" wrote in message ...
Thanks for the idea. I need to do the same thing to my teeth-rattling air compressor. Bob, put some carpet between the box and the floor as well, it helps to stop the transmission of any vibration to the building itself. -- Greg |
#11
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dust collection options
"Greg Millen" wrote in message ... put some carpet between the box and the floor as well, it helps to stop the transmission of any vibration to the building itself. Hey that's another good idea. Its something I try right away. Thanks, Bob |
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