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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Worcester Bosch Greenstar boiler/hot water
Our hot water began to play-up when the boiler was just over a couple of years old and the problem continues to this day (3 years down the line). Annoyingly, we only changed the old one (10 year old Vailant combi) after repeated attempts by BG service people, including replacement of most major component, failed to fix exactly the same problem.
The problem is that the hot water is not reliably dispensed. When not produced on demand, the boiler is not firing-up properly. It makes a half-arsed attempt, with whirring of exhaust fan and a brief puff of steam, but at the tap, the water is cold or lukewarm. Sometimes, though, it plays ball and the hot water is fine. Now here's the thing; if water is drawn simultaneously from a hot outlet and certain cold outlets and/or a second hot outlet, the boiler can usually be made to fire-up and away we go. In some cases, closing off those additional outlets causes the hot water to wane. In the light of the observations described above, it seems to me that there might be an issue with water pressure, but it's not that the flow rate is too high for the boiler to heat the volume passing through the heat exchanger. I say this because i) draw from additional hot outlets can remedy it, ii) when it happens, the boiler isn't firing properly and iii) if anything, the problem tends to be worse in warmer weather. I did, in fact, check our water pressure and found that while it was rather high, it fell within acceptable operational range for the boiler. Regardless, I wonder whether it's worth trying an adjustable pressure limiting valve on the boiler inlet. I'm more open to a sporting chance of a pragmatic solution rather than a dead certain lengthy investigation! What do you think? Worth a try, or total waste of time? Cheers. Terry. |
#2
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Worcester Bosch Greenstar boiler/hot water
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#3
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Worcester Bosch Greenstar boiler/hot water
On Tuesday, 12 April 2016 08:43:00 UTC+1, wrote:
Our hot water began to play-up when the boiler was just over a couple of years old and the problem continues to this day (3 years down the line). Annoyingly, we only changed the old one (10 year old Vailant combi) after repeated attempts by BG service people, including replacement of most major component, failed to fix exactly the same problem. The problem is that the hot water is not reliably dispensed. When not produced on demand, the boiler is not firing-up properly. It makes a half-arsed attempt, with whirring of exhaust fan and a brief puff of steam, but at the tap, the water is cold or lukewarm. Sometimes, though, it plays ball and the hot water is fine. Now here's the thing; if water is drawn simultaneously from a hot outlet and certain cold outlets and/or a second hot outlet, the boiler can usually be made to fire-up and away we go. In some cases, closing off those additional outlets causes the hot water to wane. In the light of the observations described above, it seems to me that there might be an issue with water pressure, but it's not that the flow rate is too high for the boiler to heat the volume passing through the heat exchanger. I say this because i) draw from additional hot outlets can remedy it, ii) when it happens, the boiler isn't firing properly and iii) if anything, the problem tends to be worse in warmer weather. I did, in fact, check our water pressure and found that while it was rather high, it fell within acceptable operational range for the boiler. Regardless, I wonder whether it's worth trying an adjustable pressure limiting valve on the boiler inlet. I'm more open to a sporting chance of a pragmatic solution rather than a dead certain lengthy investigation! What do you think? Worth a try, or total waste of time? Cheers. Terry. Combis can only modulate down so far, resulting in exactly the symptoms you describe. It's one reason I'm not that keen on them. NT |
#4
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Worcester Bosch Greenstar boiler/hot water
On Tue, 12 Apr 2016 08:56:45 +0100, Chris Bartram
wrote: On 12/04/2016 08:42, wrote: Our hot water began to play-up when the boiler was just over a couple of years old and the problem continues to this day (3 years down the line). Annoyingly, we only changed the old one (10 year old Vailant combi) after repeated attempts by BG service people, including replacement of most major component, failed to fix exactly the same problem. So the only common factor appears to be the high water pressure. |
#5
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Worcester Bosch Greenstar boiler/hot water
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#6
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Worcester Bosch Greenstar boiler/hot water
What is the flow rate at the hot tap?
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#8
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Worcester Bosch Greenstar boiler/hot water
On 12/04/2016 08:42, wrote:
Now here's the thing; if water is drawn simultaneously from a hot outlet and certain cold outlets and/or a second hot outlet, the boiler can usually be made to fire-up and away we go. In some cases, closing off those additional outlets causes the hot water to wane. What do you think? Worth a try, or total waste of time? It sounds like the flow / diaphragm switch that detects the flow of hot water is not working as it should. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#9
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Worcester Bosch Greenstar boiler/hot water
What do you think? Worth a try, or total waste of time? It sounds like the flow / diaphragm switch that detects the flow of hot water is not working as it should. I had a flow problem and it was caused by a degraded o ring in the flow sensor - at certain flow rates it got drawn into the flow and reduced it. |
#10
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Worcester Bosch Greenstar boiler/hot water
On 12/04/2016 08:56, Chris Bartram wrote:
If the pressure is within the acceptable range, then there must be a fault. It's not just pressure but flow rate that matters. The pressure might drop too low once the required flow rate is reached. You need to refer to the manufacturers website and see what the minimum delivery is per minute. There are special measuring jugs for this pupose but any graduated container will do. |
#11
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Worcester Bosch Greenstar boiler/hot water
Now here's the thing; if water is drawn simultaneously from a hot outlet and certain cold outlets and/or a second hot outlet, the boiler can usually be made to fire-up and away we go. In some cases, closing off those additional outlets causes the hot water to wane. When hot water is drawn off the Worcester Bosch Greenstar combi boiler turbine rotates and sends a voltage to the printed circuit board. If the turbine is not rotating correctly/sticking/defective it will cause this issue. sometimes thermostatic shower mixers hot water flows section flows into the cold water section will cause a fault similar to what you are describing. www.worcesterboilerrepairs.com Mohun Repaired and serviced thousands of Worcester Boilers Registered Gas Safe engineer |
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