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Posted to uk.d-i-y
T i m
 
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Default Inverse countersink?

Hi all,

Is there a gadget out there that would de-burr / put a 45 deg chamfer
on the end of a range of small diameter rods (say 2-10mm dia)?

Like a hand countersink tool would do for a range of small holes, this
*thing* would for rods?

Like a pencil sharpener but at a greater angle and less aggressive?

All the best ..

T i m
  #2   Report Post  
Posted to uk.d-i-y
Frank Erskine
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

Hi all,

Is there a gadget out there that would de-burr / put a 45 deg chamfer
on the end of a range of small diameter rods (say 2-10mm dia)?

Like a hand countersink tool would do for a range of small holes, this
*thing* would for rods?

Like a pencil sharpener but at a greater angle and less aggressive?

A file?

--
Frank Erskine
  #3   Report Post  
Posted to uk.d-i-y
John
 
Posts: n/a
Default Inverse countersink?

"T i m" wrote in message
...
Hi all,

Is there a gadget out there that would de-burr / put a 45 deg chamfer
on the end of a range of small diameter rods (say 2-10mm dia)?

Like a hand countersink tool would do for a range of small holes, this
*thing* would for rods?


Depending on the quantity and their lengths either a drill held in a vice,
or lathe if you have access to one, and a file, but if you have lots to do
it would be quite time consuming! Also the chamfers wouldn't be exactly the
same but this may not matter.

HTH

John


  #4   Report Post  
Posted to uk.d-i-y
Tony Williams
 
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Default Inverse countersink?

In article ,
T i m wrote:

Is there a gadget out there that would de-burr / put a 45 deg
chamfer on the end of a range of small diameter rods (say 2-10mm
dia)?


I have a grinding wheel with a drill
sharpening attachment. It is just a
short length of angle iron that holds
the end of the drill at a fixed angle
to the side of the grinding wheel.
It also chamfers the cut ends of rods
quite nicely.

When the rods are too short to hold I
stick them in the electric drill and
spin them against a spinning grinding
wheel (usually for putting points on).
Rough cuts when the spins are in the
opposite directions, face the other
way for finishing cuts.

--
Tony Williams.
  #5   Report Post  
Posted to uk.d-i-y
Nigel Molesworth
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 13:50:31 +0100, Tony Williams wrote:

When the rods are too short to hold I stick them in the electric drill and
spin them against a spinning grinding wheel (usually for putting points on).


I was about to say the same thing.

--
Nigel M


  #6   Report Post  
Posted to uk.d-i-y
The Natural Philosopher
 
Posts: n/a
Default Inverse countersink?

T i m wrote:
Hi all,

Is there a gadget out there that would de-burr / put a 45 deg chamfer
on the end of a range of small diameter rods (say 2-10mm dia)?

Like a hand countersink tool would do for a range of small holes, this
*thing* would for rods?

Like a pencil sharpener but at a greater angle and less aggressive?

All the best ..

T i m

A lathe...

:-)

Also, put rod in drill chuck and use static grinding disk,

Also use bench grinder and carefully rotate rod ..

On balance, unless hyper accuracy is required, I'd do the latter.

Bench grinders are pretty cheap in the sheds.
  #7   Report Post  
Posted to uk.d-i-y
Dave Fawthrop
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

|Hi all,
|
|Is there a gadget out there that would de-burr / put a 45 deg chamfer
|on the end of a range of small diameter rods (say 2-10mm dia)?
|
|Like a hand countersink tool would do for a range of small holes, this
|*thing* would for rods?
|
|Like a pencil sharpener but at a greater angle and less aggressive?

A grinding wheel?
But that requires a modicum of skill to get the angle consistent.
--
Dave Fawthrop dave hyphenologist co uk Google Groups is IME the *worst*
method of accessing usenet. GG subscribers would be well advised get a
newsreader, say Agent, and a newsserver, say news.individual.net. These
will allow them: to see only *new* posts, a killfile, and other goodies.
  #8   Report Post  
Posted to uk.d-i-y
T i m
 
Posts: n/a
Default Inverse countersink?

On Fri, 07 Apr 2006 15:03:35 +0100, Dave Fawthrop
wrote:

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

|Hi all,
|
|Is there a gadget out there that would de-burr / put a 45 deg chamfer
|on the end of a range of small diameter rods (say 2-10mm dia)?
|
|Like a hand countersink tool would do for a range of small holes, this
|*thing* would for rods?
|
|Like a pencil sharpener but at a greater angle and less aggressive?

A grinding wheel?
But that requires a modicum of skill to get the angle consistent.


Thanks for the thoughts / ideas so far guys but in hindsight I realise
I should have highlited the 'hand tool' direction a bit stronger (I
did say 'like a hand countersink / pencil sharpner' but that was still
a bit loose) ;-(

In this situation the (plastic) rods are 'fixed' (can't easily be
taken to my Myford and aren't 'rod' section all the way down) and only
need a rough chamfer on them, just summat better than a dead square
end, to assist the entry of the rod through a cover as it's placed
over them.

Being a sorta flexible nylony / plastic type material it doesn't take
to being 'filed' as such and sorta ends up all hairy (that can be
removed with some wet-n-dry but not the magic solution I was hoping
for) ;-(

And being only ~ 4mm diameter not an easy size to file / rasp round in
situ anyway?

So it want's to be to the rod, what a hand held countersink (rather
than de-burring tool) would be to the edges of a drilled hole and used
like a chalk on the end of a cue ..(as it portable / adaptable) ;-)

All the best and thanks again ..

T i m

p.s. The nearest thing I can think of is still a pencil sharpener ...

  #9   Report Post  
Posted to uk.d-i-y
Nigel Molesworth
 
Posts: n/a
Default Inverse countersink?

On Fri, 07 Apr 2006 16:45:04 GMT, T i m wrote:

removed with some wet-n-dry


Get a bit of dowel, countersink the end. Get some wet-n-dry, form it
into a cone, glue inside dowel.

--
Nigel M
  #10   Report Post  
Posted to uk.d-i-y
T i m
 
Posts: n/a
Default Inverse countersink?

On Fri, 07 Apr 2006 18:45:49 +0100, Nigel Molesworth
wrote:

On Fri, 07 Apr 2006 16:45:04 GMT, T i m wrote:

removed with some wet-n-dry


Get a bit of dowel, countersink the end. Get some wet-n-dry, form it
into a cone, glue inside dowel.


Imaginitive ;-)

I feel this particular plastic would respond better to a blade than
the wet-n-dry but it's given me a thought re making my own?

If I bored said cone in the end of a bit of ally rod then cut a slot
across the end (parallel to one face of the cone) so that I could slip
various grades of grit paper into the side of the 'cone' ...

All the best ..

T i m



  #11   Report Post  
Posted to uk.d-i-y
Nigel Molesworth
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 22:50:49 GMT, T i m wrote:

I feel this particular plastic would respond better to a blade than
the wet-n-dry but it's given me a thought re making my own?


OK, I've got to ask. What's it for?

--
Nigel M
  #12   Report Post  
Posted to uk.d-i-y
Rob Morley
 
Posts: n/a
Default Inverse countersink?

In article
T i m wrote:
On Fri, 07 Apr 2006 18:45:49 +0100, Nigel Molesworth
wrote:

On Fri, 07 Apr 2006 16:45:04 GMT, T i m wrote:

removed with some wet-n-dry


Get a bit of dowel, countersink the end. Get some wet-n-dry, form it
into a cone, glue inside dowel.


Imaginitive ;-)

I feel this particular plastic would respond better to a blade than
the wet-n-dry but it's given me a thought re making my own?

If I bored said cone in the end of a bit of ally rod then cut a slot
across the end (parallel to one face of the cone) so that I could slip
various grades of grit paper into the side of the 'cone' ...

How about something like this

___ ... ___
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
|\ | | |
| \ | | |
| \| | |
| \ | |
| |\ | |
| | \ | |
|___|..\|___|

where the diagonal line is a slot with a bit of tool steel inserted,
with the edge ground like a lathe tool.

  #13   Report Post  
Posted to uk.d-i-y
The Natural Philosopher
 
Posts: n/a
Default Inverse countersink?

T i m wrote:
On Fri, 07 Apr 2006 15:03:35 +0100, Dave Fawthrop
wrote:

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

|Hi all,
|
|Is there a gadget out there that would de-burr / put a 45 deg chamfer
|on the end of a range of small diameter rods (say 2-10mm dia)?
|
|Like a hand countersink tool would do for a range of small holes, this
|*thing* would for rods?
|
|Like a pencil sharpener but at a greater angle and less aggressive?

A grinding wheel?
But that requires a modicum of skill to get the angle consistent.


Thanks for the thoughts / ideas so far guys but in hindsight I realise
I should have highlited the 'hand tool' direction a bit stronger (I
did say 'like a hand countersink / pencil sharpner' but that was still
a bit loose) ;-(

In this situation the (plastic) rods are 'fixed' (can't easily be
taken to my Myford and aren't 'rod' section all the way down) and only
need a rough chamfer on them, just summat better than a dead square
end, to assist the entry of the rod through a cover as it's placed
over them.

Being a sorta flexible nylony / plastic type material it doesn't take
to being 'filed' as such and sorta ends up all hairy (that can be
removed with some wet-n-dry but not the magic solution I was hoping
for) ;-(

And being only ~ 4mm diameter not an easy size to file / rasp round in
situ anyway?

So it want's to be to the rod, what a hand held countersink (rather
than de-burring tool) would be to the edges of a drilled hole and used
like a chalk on the end of a cue ..(as it portable / adaptable) ;-)

All the best and thanks again ..

T i m

p.s. The nearest thing I can think of is still a pencil sharpener ...

FILE.
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Frank Erskine
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 20:05:57 +0100, The Natural Philosopher
wrote:

T i m wrote:
On Fri, 07 Apr 2006 15:03:35 +0100, Dave Fawthrop
wrote:

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

|Hi all,
|
|Is there a gadget out there that would de-burr / put a 45 deg chamfer
|on the end of a range of small diameter rods (say 2-10mm dia)?
|
|Like a hand countersink tool would do for a range of small holes, this
|*thing* would for rods?
|
|Like a pencil sharpener but at a greater angle and less aggressive?



FILE.


Another possibility is a stone for sharpening darts (the pub game
type).

--
Frank Erskine
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Posted to uk.d-i-y
fred
 
Posts: n/a
Default Inverse countersink?

In article , Frank Erskine
writes
On Fri, 07 Apr 2006 20:05:57 +0100, The Natural Philosopher
wrote:

T i m wrote:
On Fri, 07 Apr 2006 15:03:35 +0100, Dave Fawthrop
wrote:

On Fri, 07 Apr 2006 12:07:54 GMT, T i m wrote:

|Hi all,
|
|Is there a gadget out there that would de-burr / put a 45 deg chamfer
|on the end of a range of small diameter rods (say 2-10mm dia)?
|
|Like a hand countersink tool would do for a range of small holes, this
|*thing* would for rods?
|
|Like a pencil sharpener but at a greater angle and less aggressive?



FILE.


Another possibility is a stone for sharpening darts (the pub game
type).


An inspired answer Frank, I knew I'd seen a stone shaped like that but
couldn't think where. They're still available too:
http://www.ukfitnesssupplies.co.uk/m.../UKFitnessSupp
liesLtd/8100/55395
There even seem to be some electric ones:
http://www.google.co.uk/search?as_q=...en&btnG=Google
+Search&as_epq=dart+sharpener
--
fred
Plusnet - I hope you like vanilla


  #16   Report Post  
Posted to uk.d-i-y
John Stumbles
 
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Default Inverse countersink?

On Fri, 07 Apr 2006 16:45:04 +0000, T i m wrote:

p.s. The nearest thing I can think of is still a pencil sharpener ...


How about a desk-mounted sharpener - sort of thing teacher used to have
on their desk?


  #17   Report Post  
Posted to uk.d-i-y
Andrew Mawson
 
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Default Inverse countersink?


"John Stumbles" wrote in message
news
On Fri, 07 Apr 2006 16:45:04 +0000, T i m wrote:

p.s. The nearest thing I can think of is still a pencil sharpener

....

How about a desk-mounted sharpener - sort of thing teacher used to

have
on their desk?



When I bought my Spot Welder it came with such a device that fits in
an electric drill and sharpens the copper electrodes to a blunt cone -
so go and spend £400 on a spot welder and you'll get one free !

AWEM


  #18   Report Post  
Posted to uk.d-i-y
Guy King
 
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Default Inverse countersink?

The message
from "Andrew Mawson" contains
these words:

When I bought my Spot Welder it came with such a device that fits in
an electric drill and sharpens the copper electrodes to a blunt cone -
so go and spend £400 on a spot welder and you'll get one free !


Cor, when I was a lad we had to do that with a file.

--
Skipweasel
Pay no attention to that man behind the curtain.
  #19   Report Post  
Posted to uk.d-i-y
T i m
 
Posts: n/a
Default Inverse countersink?

On Fri, 7 Apr 2006 21:46:08 +0100, "Andrew Mawson"
wrote:


"John Stumbles" wrote in message
news
On Fri, 07 Apr 2006 16:45:04 +0000, T i m wrote:

p.s. The nearest thing I can think of is still a pencil sharpener

...

How about a desk-mounted sharpener - sort of thing teacher used to

have
on their desk?



When I bought my Spot Welder it came with such a device that fits in
an electric drill and sharpens the copper electrodes to a blunt cone -
so go and spend £400 on a spot welder and you'll get one free !

Well that means someone makes them though eh ..?

Any idea what the actuall cutters are in there please Andrew?

All the best ..

T i m
  #20   Report Post  
Posted to uk.d-i-y
T i m
 
Posts: n/a
Default Inverse countersink?

On Fri, 07 Apr 2006 19:54:05 GMT, John Stumbles
wrote:

On Fri, 07 Apr 2006 16:45:04 +0000, T i m wrote:

p.s. The nearest thing I can think of is still a pencil sharpener ...


How about a desk-mounted sharpener - sort of thing teacher used to have
on their desk?

Well, I'm not sure how easy it would be to work 'hand held' but the
mech itself mught be worthy of a closer look?

All the best ..

T i m



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Posted to uk.d-i-y
 
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Default Inverse countersink?


T i m wrote:

Is there a gadget out there that would de-burr / put a 45 deg chamfer
on the end of a range of small diameter rods (say 2-10mm dia)?


Yes, an inside-out countersink. They have 5 cutting edges, so that
they run true.

Haven't seen one for sale in years, mine are a mixture of '50s and
pre-war. Dead handy gadgets and I snap them up whenever I see one -
excellent tools when starting with a diestock.

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